CONTRIBUTION PAPER PS3 A2 303 DC-GIC...

11
(*) [email protected] Behaviour of transformers under DC/GIC excitation: Phenomenon, Impact on design/design evaluation process and Modelling aspects in support of Design T. NGNEGUEU*, F. MARKETOS, F. DEVAUX Alstom Grid France T. XU, R. BARDSLEY, S. BARKER Alstom Grid UK J. BALDAUF, J. OLIVEIRA Alstom Grid Brazil SUMMARY Power transformers are one of the most strategic equipment in the power system. Though they are generally designed for operation under sinusoidal waves (including the harmonics), in reality, they may be subjected to superimposed DC currents excitation with varying levels which may reach up to few hundreds amps. These DC currents may be of external origin as GIC or HVDC ground return mode stray currents. They may also have an internal origin, being directly linked to the use of power electronic convertors under certain non-ideal conditions (eg. SVC transformers, HVDC transformers). Depending on their magnitude, the DC bias currents may have a detrimental effect on the integrity of the power transformers or their long term performance, meaning to affect the power system reliability. With this respect, users specifications relating to concern with superimposed DC excitations are generally clear enough regarding expected levels and possible durations. On the other side, a good understanding of the behaviour of power transformers or shunt reactors under combined AC and DC excitations as well as comprehensive modelling tools are essential to enable the design of power transformers which fit these requirements. In this paper, further to explaining the half cycle saturation effect resulting from combined AC and DC excitations of magnetic cores, measurements on model transformers are used to illustrate this effect. Then different aspects of numerical modelling of the phenomenon are presented with application to the design and design verification of a 550 MVA autotransformer prone to GIC, with analysis performed for the no load and for the on load conditions, taking into account the load power factor and varying levels of the DC current as appearing in the specifications. Additionally, more specific aspects of behaviours of convertors and HVDC transformers, relating to DC bias current and related numerical models are addressed. KEYWORDS Power Transformers, DC Bias Current, DC Current Excitation, GIC, Convertor Transformers, HVDC Transformers, Design Review, Numerical Modelling. 21, rue d’Artois, F-75008 PARIS A2-303 CIGRE 2012 http : //www.cigre.org

Transcript of CONTRIBUTION PAPER PS3 A2 303 DC-GIC...

Page 1: CONTRIBUTION PAPER PS3 A2 303 DC-GIC …fr.cigre.org/content/download/16777/679586/version/1/file/A2_303... · ... DC Bias Current, DC Current Excitation, GIC, ... under sinusoidal

(*) [email protected]

Behaviour of transformers under DC/GIC excitation: Phenomenon, Impact on design/design evaluation process and Modelling aspects in support of Design

T. NGNEGUEU*, F. MARKETOS, F.

DEVAUX Alstom Grid

France

T. XU, R. BARDSLEY, S. BARKER Alstom Grid

UK

J. BALDAUF, J. OLIVEIRA

Alstom Grid

Brazil

SUMMARY

Power transformers are one of the most strategic equipment in the power system. Though they

are generally designed for operation under sinusoidal waves (including the harmonics), in reality, they

may be subjected to superimposed DC currents excitation with varying levels which may reach up to

few hundreds amps. These DC currents may be of external origin as GIC or HVDC ground return

mode stray currents. They may also have an internal origin, being directly linked to the use of power

electronic convertors under certain non-ideal conditions (eg. SVC transformers, HVDC transformers).

Depending on their magnitude, the DC bias currents may have a detrimental effect on the

integrity of the power transformers or their long term performance, meaning to affect the power

system reliability. With this respect, users specifications relating to concern with superimposed DC

excitations are generally clear enough regarding expected levels and possible durations. On the other

side, a good understanding of the behaviour of power transformers or shunt reactors under combined

AC and DC excitations as well as comprehensive modelling tools are essential to enable the design of

power transformers which fit these requirements.

In this paper, further to explaining the half cycle saturation effect resulting from combined AC

and DC excitations of magnetic cores, measurements on model transformers are used to illustrate this

effect. Then different aspects of numerical modelling of the phenomenon are presented with

application to the design and design verification of a 550 MVA autotransformer prone to GIC, with

analysis performed for the no load and for the on load conditions, taking into account the load power

factor and varying levels of the DC current as appearing in the specifications. Additionally, more

specific aspects of behaviours of convertors and HVDC transformers, relating to DC bias current and

related numerical models are addressed.

KEYWORDS

Power Transformers, DC Bias Current, DC Current Excitation, GIC, Convertor Transformers, HVDC

Transformers, Design Review, Numerical Modelling.

21, rue d’Artois, F-75008 PARIS A2-303 CIGRE 2012

http : //www.cigre.org

Page 2: CONTRIBUTION PAPER PS3 A2 303 DC-GIC …fr.cigre.org/content/download/16777/679586/version/1/file/A2_303... · ... DC Bias Current, DC Current Excitation, GIC, ... under sinusoidal

1

1) INTRODUCTION

It is common practice to design Power transformers to operate under sinusoidal conditions.

However, in reality, some power transformers need to be able to maintain normal operation under

increasingly complex excitation waveforms with the most common case being that of DC currents

being superimposed on the normal AC excitation. Shunt reactors operating in the electric network

might be subjected to DC currents in their windings during AC excitation. Moreover, in thyristor

converter applications such as rectifier transformers for electrolysis as well as the transformers

associated with Static Var Compensators (SVC), the transformer windings may experience a DC load

current as a result of an imbalance in the thyristor valves switching. More commonly HVDC converter

transformers are subjected to DC currents in their windings. Most importantly power transformers

operating in auroral regions such as Canada, North America as well as Scandinavia, are prone to

Geomagnetically Induced Currents (GIC) flowing in the ground due to magnetic disturbances in the

upper atmosphere [1], [2], [3].

Users located in areas where GIC may occur, often specify that the transformers or shunts

reactors shall be able to withstand the DC currents, superimposed to the rated AC current, in the

windings without damage or excessive hot spot temperature rise. The currents are specified in absolute

numerical values by the user and may be as high as 100A having a duration that varies from a few

seconds to several minutes.

The capability of the transformers or shunt reactors to withstand the DC currents is normally

demonstrated in the “Design Review”. This contribution paper employs measurements on model

transformers in order to illustrate aspects of the behaviour of power transformers or shunt reactors

cores under combined AC and DC excitation. In the case of HVDC converter transformers, a DC current in the line neutral is often referred

to, especially in Ground Return Mode (GRM). However DC current can also exist in the valve

windings and the sources of this DC current are discussed together with an example of a simulation

study.

Moreover, main requests in user specifications, related to transformers/shunt reactors prone to

combined DC/AC excitation are presented and the impact on design/design verification process is

discussed. Numerical modelling techniques are shown, supporting the design verification process, in

order to mitigate the problems caused by the combined AC and DC excitations.

2) PHENOMENON

Geomagnetic storms are associated with solar coronal mass injections, or solar flares. They are

caused by increased solar activity or solar wind shock waves which interact with and create

disturbances to the Earth’s magnetic field. These magnetic disturbances culminate during solar storm

cycles, which tend to peak at 11 year intervals; the next peak is expected sometime during 2012-2013.

The magnetic disturbances create large variations in the electric currents in the Earth’s magnetosphere

and ionosphere which in turn induce currents, GIC, in conductors on the surface of the Earth. The

GICs flow in the east-west direction and can give rise to quasi-DC winding currents, through the

transformer grounding points, with recorded values in the order of 100 A in the neutral winding with

sometime devastating results.

Superimposed DC excitation can affect the normal operation of power transformers in more

than one way. The transformer can experience very high values of magnetising current during the half-

cycle saturation leading to overheating of the windings, high winding losses and possible damage to

winding insulation. Experiments carried out in an Epstein frame demonstrated this half-cycle

saturation phenomenon, Fig. 2-1, [4].

There is a significant increase of the leakage flux during the half cycle saturation with more

flux leaking onto other parts of the transformer such as the windings, leads, clamps and tank, causing

more local eddy currents with possible result as localised “hot spots” that could affect the oil

properties over the long term, thus accelerating ageing and reducing its normal life expectancy.

Moreover the transformer will draw large amounts of reactive power causing high stress on

the already overloaded network. Superimposed DC excitation will also cause the transformer to inject

Page 3: CONTRIBUTION PAPER PS3 A2 303 DC-GIC …fr.cigre.org/content/download/16777/679586/version/1/file/A2_303... · ... DC Bias Current, DC Current Excitation, GIC, ... under sinusoidal

2

larger amounts of odd and even harmonics into the system thus affecting the normal operation of

protective relays [5].

3) MEASUREMENTS ON MODEL TO ILLUSTRATE MEAN ASPECTS OF COMBINED AC AND DC MAGNETISATION OF POWER TRANSFORMERS

Experimental results are presented to illustrate the behaviour of power transformers or shunt reactors under combined AC and DC excitations [2],[6]. These results are based on a model 3 phase, three limbs distribution transformer(Fig. 3-1) with nameplate as: 30kVA, 230V/230V, Dyn. The yn connected side of the model transformer is used for the injection of the DC currents whereas the D connected side is used for the AC supply. For varying levels of DC current, the RMS values of the excitation currents from the AC source are compared for the single phase supply and the three phase supply (Fig. 3-2).

Fig 3-1: View of a model 3 phase, 3 limbs distribution transformer 30kVA, 230V/230V, Dyn used in the tests

Fig 3-2: RMS values of AC excitation currents for varying DC current levels for single phase and three phase AC supply

Sensitivity to GIC currents or to significant stray DC currents that may inter the transformer

from the grounding points (Yn connected winding) is strongly dependant on the core type. The single phase core structures are very sensitive, requiring few DC amps to be driven into saturation. Regarding the three phase transformers, the core structures in which the zero phase sequence flux can easily flow are more sensitive (shell type cores, core type five limbs cores) as compared to the three phase three limbs core type transformers which are less sensitive.

When the DC current is entering the three phase transformer from a line phase (eg. SVC connected transformers), previous classification of core structures regarding sensitivity to DC excitation may have to be revised. This is so as, compared to GIC or to GRM currents, the DC excitation current is not evenly shared by the transformer three phases. With this respect, all the transformer core structures will tend to be very sensitive to the DC current excitation. Behaviour of

-2.0

-1.5

-1.0

-0.5

0.0

0.5

1.0

1.5

2.0

0 0.004 0.008 0.012 0.016 0.02

time (s)

Flu

x d

en

sity (

T)

AC

AC+DC

-2.0

-1.5

-1.0

-0.5

0.0

0.5

1.0

1.5

2.0

-100 0 100 200 300

Magnetic field (A/m)

Flu

x d

en

sity (

T)

AC

AC+DC

Fig.2-1: Effect of superimposed DC excitation and

AC excitation on the flux density and magnetic

field of electrical steel. Top left: flux density under

pure AC excitation (red curve) and under AC+DC

excitation (black curve). Top right: BH-loop of the

steel magnetized under pure AC excitation (red

curve) and under AC+DC excitation (black curve).

Bottom right: Magnetic field under pure AC

excitation (red curve) and under AC+DC excitation

(black curve).

0

0.004

0.008

0.012

0.016

0.02

-100 0 100 200 300

Magnetic field (A/m)

tim

e (

s)

AC+DC

AC

Page 4: CONTRIBUTION PAPER PS3 A2 303 DC-GIC …fr.cigre.org/content/download/16777/679586/version/1/file/A2_303... · ... DC Bias Current, DC Current Excitation, GIC, ... under sinusoidal

3

convertor transformers relating to DC current excitation is also more specifically dealt with in Section 6 of this contribution paper.

Concluding, Fig 3-3 and Fig 3-4 display the wave shapes and harmonic content of the excitation currents obtained for the single phase test as reported in Fig 3-2. Whereas the normal AC excitation current is weak and its spectrum containing only the odd harmonics, depending on the level of the injected DC current, the magnitude of the excitation current driven from the AC source is up to 30 time the previous (Fig 3-3), with the spectrum containing a large amount of both the even and the odd harmonics (Fig 3-4). Single Phase AC/DC Excitation of a Model 3 phase Distribution Transformer 30kVA, 230V/230V, Dyn (Ref. Fig.3-1)

Fig 3-3: Waves of excitation currents from the AC source (single phase supply) for varying levels of DC excitation

Fig 3-4: Spectrum of excitation currents from the AC source (single phase supply) for varying levels of DC excitation

4) SPECIFICATIONS AND IMPACT ON DESIGN/DESIGN EVALUATION PROCESS

Susceptibility to geomagnetically induced currents or significant stray DC currents as ground

return mode (GRM) DC currents may impact the substation design. Some utilities have experimented

use of Neutral DC Current Blocking Devices to limit the harmful effect of these currents [7].

More generally, users located in areas where geomagnetically induced currents (GIC) may

occur often specify that the transformer or shunt reactor shall be able to withstand those DC currents,

superimposed to the rated AC current in the windings, without damage or excessive hot spot

temperature rises. The DC currents are usually specified with levels which may be as high as 100 A

and duration that varies from seconds to several minutes.

This capability of the transformers or shunt reactors to withstand the DC currents needs to be

demonstrated in the “Design Review”, often with the aid of numerical modelling tools. One example,

shown in this paper, is the project of the two three phase, five limbs, autotransformers of 550 MVA

rating each, magnetised at 60 Hz, installed in substations near the city of New York.

The customer specification document indicated that geomagnetically induced currents had

previously impacted various transformers in their system and as a result they requested that: “The

transformer manufacturer shall review the design of the autotransformers and demonstrate an

understanding of the GIC effects, including appropriate modelling to simulate their impact on the

transformer operation. The capability of the autotransformers to withstand stray DC currents and/or

geomagnetically induced currents without damage or excessive hot spot temperature rise shall be

analysed by the manufacturer and demonstrated through the appropriate use of finite element or other

numerical calculation techniques.” In addition, the customer requested curves showing DC current

versus time for two different hot spot values to be included in the analysis.

The same concerns are also valid for shunt reactors operating in auroral regions and one

specification indicated that: “The manufacturer shall present information regarding the capability of

the shunt reactor to withstand GICs. The information shall include estimated flux, time constants and

resulting temperatures at critical locations in the magnetic circuit and other structural components at

DC current levels of 50, 100 and 200 A , for a five minutes duration in the wye-connected windings”.

To demonstrate the capability of the autotransformer to withstand GIC and define the

maximum allowed DC current as a function of temperature, an EMTP as well as 2D and 3D finite

element analysis software were used to check and calculate the following parameters:

- Variation in the transformer core excitation current

- Evaluation of the transformer core saturation

- Variation of the transformer no load losses

Page 5: CONTRIBUTION PAPER PS3 A2 303 DC-GIC …fr.cigre.org/content/download/16777/679586/version/1/file/A2_303... · ... DC Bias Current, DC Current Excitation, GIC, ... under sinusoidal

4

- Assessment of the on load condition, taking into account the specified load power factor

- Estimation of stray losses in the transformer windings

- Estimation of stray losses in the leads

- Estimation of stray losses in the clamping plates and in the flitch plates of the core

- Estimation of stray losses in the tank

The above investigations resulted in some particularities in the transformer design in order to

avoid potential hot spots developing as a result of GICs or significant magnitude of stray DC currents.

These particularities in the design were as:

- The use of continuously transposed cable (CTC) in order to cope with potentially high

circulating currents that might result as consequence of core half-cycle saturation, while

maintaining low eddy current losses and thus suppressing the potential generation of hot spots

- Tank magnetic shunts with increased thickness to channel the leakage flux in excess in order

to minimize the tank losses and the potential for significant hot spot. Also, special material

was used in some structural parts of the core to enhance thermal performance.

To mention that, though the mechanism of DC current flowing into convertor transformers

may be different and the magnitudes of the DC currents resulting from thyristors firing angles

unbalance usually specified with lower levels (some tens of Amps), the evaluation methodology of the

impact on the transformers can use similar numerical processes as applied for transformers and shunt

reactors prone to GIC or significant stray DC currents (GRM DC currents). Convertors and HVDC

transformers are more specifically and complementarily addressed in section 6 of this paper.

5) NUMERICAL MODELS TO SUPPORT DESIGN/ DESIGN REVIEWS

The levels of the DC currents originating from different causes as discussed in the previous

sections can be many times larger than the normal excitation current. Experience suggests that, when a

DC source is superimposed, the AC magnetic flux will oscillate around a value much lower than

would be expected by considering the DC current alone; the magnetic flux adjusting itself such that,

the magnetizing current has a DC component equal to the DC current considered [8]. Hence, the

excitation current driven from the AC supply is not easily derived from the principle diagram as

illustrated in Fig. 2-1.

In order to support the design choices, different approaches can be applied to estimate the

excitation current driven from the AC supply when a DC source is superimposed. Subsequently, the

currents under load conditions can be derived. It is thus possible to evaluate the harmonic content of

the currents; the core, the windings, the connection leads and the structural parts losses for varying DC

current levels under no load condition and on load condition. These mean for each load condition, the

temperature rise of each transformer component as function of the DC current level and over all, the

transformer withstand duration as function of DC current level.

For the determination of the excitation current driven from the AC source and impact on

design, it is usually resorted to approaches as empirical, electric network analysis based, FEA based or

combination (of these approaches).

- Empirical estimation of the no load excitation current

Experience as illustrated by Fig. 3-2 suggests that, under combined AC and DC

magnetization, the RMS value of the excitation current driven from the AC source could be linked to

the DC current level by a linear relationship based on available experimental data. This could give

initial calculations basis, though information on harmonics magnitudes and phases would be missing

to further assess a transformer design.

- No load excitation current estimate based on electric network analysis

The no load excitation current driven from the AC source and subsequently, the currents for

the load condition can be determined based on the classical single phase T equivalent electric circuit of

the transformer as in Fig.5-1 where, referring to the primary winding, Np is the number of turns, Rp is

the winding resistance, Lp is the inductance component due to the flux path out of the core (the leakage

Page 6: CONTRIBUTION PAPER PS3 A2 303 DC-GIC …fr.cigre.org/content/download/16777/679586/version/1/file/A2_303... · ... DC Bias Current, DC Current Excitation, GIC, ... under sinusoidal

5

inductance in no load condition). Rm is the resistance representing the core losses and Lm is the core

magnetizing inductance (due to the flux path in the core). The core magnetizing inductance Lm seen

from the primary winding is associated with the core flux saturation characteristic as in Fig.5-2. For

the no load condition seen from the primary side, the electric parameters of the secondary side are not

used.

Fig.5-1: T Equivalent circuit for the no load

condition

Fig.5-2: Core saturation

characteristic

Fig.5-3: Core simplified

saturation characteristic

- Analytical solution of the transformer equivalent electric network

With simplifications, the transformer equivalent electric circuit in Fig.5-1 can be solved

analytically. Such a solution was developed in [8] [9]. In particular, if the core saturation characteristic

(Fig.5-2) is approximated by the asymptotical one (Fig.5-3) where the core permeability is infinite

before saturation, meaning that, the excitation current is approximated to zero if the core is not

saturated, the solution is made even easier. With the AC voltage defined by equation (1) in Table 5-1,

one has (2) and (3) where w is the radian frequency, φ is the total flux seen from the primary winding,

integrating the number of turns (as is also the case in the saturation characteristics in Fig.5-2 and

Fig.5-3). With reference to the flux wave, the core is saturated during an angle 2α defined by

απαπ +≤≤− wt

and (4), giving equation (5). The total flux seen from the primary winding is also linked

to the excitation current from the AC source by equation (6) according to Fig.5-1 and Fig.5-3. With (2)

and (6), the excitation current is then identified as (7) with (8). As the average of the excitation current

over a time period is also the DC current, one has (9).

Table 5-1: Simplified Analytical Model Of The AC Excitation Current Under DC Magnetization

Equation N° Equation N° Equation N°

dt

dwtVtv AC

φ−== )sin(.2)( (1)

DCMaxACwtt φφφ +−= )cos()( _

(2) w

VMaxAC

2_ =φ (3)

Satφαπφαπφ =+=− )()(

(4) DCMaxACSat φαφφ += )cos(_

(5) )().()( tiLLt SatPSat ++= φφ (6)

)]cos()cos(.[)( α+−= wtAti

απαπ +≤≤− wt

(7)

wLL

VA

SatP )(

2

+=

(8) )]cos(.).[sin( ααα

π−=

AI DC

(9)

)(tvAC

Fig

10

)(tφ

Fig

11

)(ti

Fig

12

Total inductance “Lp+Lsat” can be associated to the excited winding air core inductance “Lair”.

From the levels of the AC and DC sources, the saturation angle 2α value can be determined by

solving (9) and subsequently the excitation current wave can be determined. Expression (5) suggests

that the flux DC component adjusts depending both on the source voltage and the DC current levels.

The simplified analytical development as presented has limitation that, it is not accounted for the

lower magnitudes of combined AC and DC flux not resulting in full core saturation, without more

tedious algebra. Resorting to network analysis packages can offer more flexibility.

- Computer solution of the transformer electric network for no load condition

The transformer equivalent circuit in Fig.5-1, can more completely and flexibly be solved

using the EMTP (Electro Magnetic Transient Program) like electric network analysis tools which have

Page 7: CONTRIBUTION PAPER PS3 A2 303 DC-GIC …fr.cigre.org/content/download/16777/679586/version/1/file/A2_303... · ... DC Bias Current, DC Current Excitation, GIC, ... under sinusoidal

6

gained popularity in the academic institutions and in the industries. In that case, the core saturation

characteristic (Fig.5-2) which could comprise hysteresis but is not needed here, can be assigned.

Fig.5-4 and Fig.5-5 show an example of application on a 3 phase, 5 limbs autotransformer

rating 550 MVA, 230kV/138kV, 60 Hz. The ATP/EMTP program is used to determine the excitation

current driven from the AC source when the autotransformer is submitted to a GIC current of

magnitude 50A (16.66 A x 3). It is thus possible to characterize the transformer windings and

structural parts losses, meaning the heating for the no load condition. With allowance for the core

losses, withstand duration vs DC current level can be plot.

550MVA, 230kV/138kV, 60 Hz, 3 Phase AT. Excitation Current From The AC Source Under GIC 50A (16.66 A x 3)

Fig.5-4: Excitation current from the AC Source

Fig.5-5: Spectrum of excitation current from the AC source

- Currents in on load condition, taking into account the load power factor [cos(ϕϕϕϕ); sin(ϕϕϕϕ)]

The EMTPs can be used to derive the excitation and the load currents waves for varying load

power factors. An analytical approach can also be resorted to. The transformer equivalent electric

circuit is adapted for the on load condition as in Fig.5-6 where, im is the magnetizing excitation current

as determined in previous sections, ip is the total current from the AC source, Rsc and Lsc are the short-

circuit parameters referred to the load side, iLoad is the current in the load. Hence, taking into account

the load power factor and the transformer short-circuit parameters, primary and load sides current

waves can easily be constituted. Fig.5-7 shows example of current waves obtained for the previous

autotransformer, under the nominal voltage, a GIC magnitude 100A(3x33.7A) and an inductive load

with power factor 0.8, which is the most usual load characteristic specified for network transformers.

Fig.5-6: T Equivalent circuit for on load condition Fig.5-7: On load currents with PF 0.8, under GIC 100A

Single phase representation has not accounted for the core technology. However, regarding

impact of DC excitation, single phase representation of the core results is the most pessimistic effects.

For the representation of the core structure/technology, a Hopkinson like approach could be

used whereby, the magnetic flux paths are represented by their reluctances with saturation and,

expressing analogy between electric and magnetic elements, the whole system is solved in electric

network analysis software.

As alternative, finite element analysis (FEA) tools could be used combining magnetic field

and electric field solutions, to directly determine current waves under DC excitation as well as their

Page 8: CONTRIBUTION PAPER PS3 A2 303 DC-GIC …fr.cigre.org/content/download/16777/679586/version/1/file/A2_303... · ... DC Bias Current, DC Current Excitation, GIC, ... under sinusoidal

7

effects as losses in the transformers parts. Such an approach appears computationally expensive,

particularly when taking into account the core saturation characteristic.

It is usual industrial practice to proceed sequentially. After determining the currents waves,

these are injected into the FEA model for the sizing of the shields and to determine the effects of

theses currents on the transformer as the stray losses in the windings (eddy currents, circulating

currents), the leads, the metallic structures (core clamps and flitch plates) and the tank.

Using the currents waves obtained as in Fig.5-7, Fig.5-8 and Fig.5-9 compare the leakage flux

patterns in the bottom tank side of the previous autotransformer, with and without GIC. Also, the

losses/loss densities in the transformer parts for varying levels of GIC can be assessed, resulting in

temperature rises (with the impact of the core losses taken into account) and transformer withstand

durations at full load.

Fig.5-10 shows plot of withstand duration at full load vs GIC levels established for the

referenced autotransformer.

550MVA, 230kV/138kV, 60 Hz, 3 Phase Auto Transformer At Full Load With Power Factor 0.8

Fig.5-8: Leakage flux plot in tank

bottom side. GIC = 0A .

Fig.5-9: Leakage flux plot in tank

bottom side. GIC= 50A (3x16.7A) Fig.5-10: Withstand time at full load vs GIC

magnitude and ambient temperature 40°C.

6) MORE SPECIFIC CONSIDERATIONS RELATING TO DC BIAS CURRENTS IN HVDC

CONVERTOR TRANSFORMERS

As discussed in the previous sections, there are generally two major types of DC bias current

in HVDC converter transformers [10]. These are the leakage currents of the ground electrodes of a DC

transmission system operated under the monopolar mode using ground return mode (GRM) and the

geomagnetically induced current (GIC) due to the magnetic disturbances in the upper atmosphere that

happen more specifically in the auroral regions such as Canada, North America as well as

Scandinavia. The DC bias current caused by these reasons is essentially direct current found to enter

and leave the directly earthed neutrals of the high voltage star-connected line windings.

There is another possible DC bias current which has an impact on converter transformers –

“residual long-term direct current in the valve windings”. The causes of this DC bias current have

been investigated by carrying out simulations using Matlab/Simulink.

The DC bias current in the valve windings of converter transformers may be caused by one or

more of the following non-ideal conditions [11]:

- Firing angle asymmetry, which occurs if one of the valves in the 6-pulse (or 12-pulse) bridges

is delayed when it is meant to fire. The firing angle asymmetry is typically 0.01o [12].

- Unbalance of the converter transformer commutation reactance, causing an overlapping time

during which one valve is commutated to another one. The unbalance in commutation

reactance is usually less than 2.5%.

- Asymmetrical AC voltages (negative sequence 3rd harmonics). Voltage unbalance can produce

harmonics by its influence on the firing angle and overlap in the different phases resulting in

harmonics of the order 3±⋅= pkn where k takes the integer values 0, 1, 2…., and p is the

pulse number of the converter. Within these harmonics, the 3rd

harmonic is the lowest one and

the most probable cause of DC bias on the valve-side of the converter transformer due to its

sideband influence. The percentage of the negative sequence voltage is normally less than or

equal to 0.5% in normal operating condition and 2% in extreme condition.

At : t = 0.65 E-2 sec

Page 9: CONTRIBUTION PAPER PS3 A2 303 DC-GIC …fr.cigre.org/content/download/16777/679586/version/1/file/A2_303... · ... DC Bias Current, DC Current Excitation, GIC, ... under sinusoidal

8

- Positive-sequence 2nd

harmonics on AC side. If a small level of positive 2nd

harmonic voltage Vacp exists on the AC side of the converter, a fundamental voltage Vdch will appear on the DC

side of the converter due to the converter switching action. A fundamental frequency current

will flow through the DC side impedance, resulting in a positive sequence 2nd

harmonic current and a “negative sequence DC” flowing on the AC side. The negative sequence DC will

begin to saturate the converter transformer core, resulting in a multitude of harmonic currents

being generated including a positive-sequence 2nd

harmonic current. Associated with this

current will be an additional contribution to the positive-sequence 2nd harmonic voltage

distortion [13]. The whole feedback loop is illustrated in Fig. 6-1.

Due to the dynamics of the instability, the DC distortion is never exactly at the fundamental frequency [14]. The “negative-sequence DC current” Iacn is not true DC but is varying slowly. The

variation is so slow that the phrase “negative-sequence DC current” is used. Since this slow varying

DC current can saturate the transformer core, the positive-sequence harmonic voltage on the AC side becomes another cause of the valve-side DC bias.

Figure 6-1: Mechanism of core-saturation instability [13], [14]

Fig. 6-2a shows the inverter valve-side (secondary wye-connected transformer) current

waveform from phase A – C after the Discrete Butterworth Filter without considering the positive-

sequence 2nd

harmonics from the inverter-connected AC network. It can be noticed that there is a DC

component within the phase B current though not that obvious. Figure 6-2b is the FFT (Fast Fourier

Transform) of the phase B current and it can be seen that the DC bias is around 7A.

Fig. 6-3a shows the inverter valve-side (secondary wye-connected transformer) current waveform from phase A – C after the Discrete Butterworth Filter when taking the positive-sequence

2nd harmonics from the inverter-connected AC network into account. It can be seen that there is a very

obvious DC bias current existing in all the phases of the transformer, especially phase A which has

around 20A DC bias. This is further verified by the FFT analysis as shown in Fig. 6-3b where, the

amplitude of the DC bias current in phase A is around 21A.

Fig.6-2a: Low-frequency wye-connected valve-side current

waveform Fig.6-2b: Associated FFT without effect of the positive-

sequence 2nd harmonics

Page 10: CONTRIBUTION PAPER PS3 A2 303 DC-GIC …fr.cigre.org/content/download/16777/679586/version/1/file/A2_303... · ... DC Bias Current, DC Current Excitation, GIC, ... under sinusoidal

9

Fig.6-3a: Low-frequency wye-connected valve-side current

waveform Fig.6-3b: Associated FFT with effect of the positive-

sequence 2nd harmonics

It can be seen from the above simulation results that the positive-sequence 2nd harmonic

existing in AC network is the main reason of the valve-side DC bias current compared with the other

three potential reasons. Therefore, the positive-sequence 2nd

harmonic in the AC network may need to

be reduced or filtered out, if practical for the system, so as to reduce the valve-side DC bias current.

7) CONCLUSION

Power transformers are one of the most strategic equipment in the power system. Though they

are generally designed for operation under sinusoidal waves (including the harmonics), in reality, they

may be subjected to superimposed DC currents excitation with varying levels which may reach up to

few hundreds amps. Depending on their magnitude, the DC bias currents may have a detrimental effect on the integrity of the power transformers or their long term performance, meaning to affect the

power system reliability. With this respect, users specifications relating to concern with superimposed

DC excitations are generally clear enough regarding expected levels and possible durations. On the other side, a good understanding of the behaviour of power transformers or shunt reactors under

combined AC and DC excitations as well as comprehensive modelling tools are essential to enable the

design of power transformers which fit the requirements.

In this contribution paper, further to explaining the half cycle saturation effect resulting from

combined AC and DC excitations of magnetic cores, measurements on model transformers have been

used to illustrate this effect. Then different aspects of the numerical modelling of the phenomenon

have been presented with application to the design and design verification of a 550 MVA

autotransformer prone to GIC. The analysis has considered the no load as well as the on load

conditions, taking into account the load power factor and varying levels of the DC current as

appearing in the specifications. More specific aspects of the behaviour of convertors and HVDC transformers relating to DC bias currents, and related numerical models have also been addressed.

Overall, it has been illustrated that, the problematic of DC current excitation is a mature topic,

reasonably well understood by power transformers manufacturers and also that, this problematic can

be taken into account in the power transformers designs when specified by the users.

Page 11: CONTRIBUTION PAPER PS3 A2 303 DC-GIC …fr.cigre.org/content/download/16777/679586/version/1/file/A2_303... · ... DC Bias Current, DC Current Excitation, GIC, ... under sinusoidal

10

BIBLIOGRAPHY

[1] G .B Walker, H. Bonshek, R.C. Adams “Back to back testing of svc transformers to determine

the effect of dc excitation “, 8th CEPSI Singapore. [2] Olivier Maret, Triomphant Ngnegueu, Sébastien Louise, Jan Prins “ Etude de l’influence des

courants continus sur le comportement en service des Transformateurs“, Matpost, Paper N° 10,

France 2007.

[3] Jacques Aubin (Discussion Leader, Report presented at Colloquium of study committee 12) “

Effect of Geomagnetically induced currents on power transformers“ , Electra N° 141 April

1992. [4] Philip Marketos, Anthony J. Moses, Jeremy P. Hall, "Effect of DC voltage on AC magnetisation

of transformer core steel", Journal of Electrical Engineering, Vol. 61, No. 7/s, 2010, 123-125

[5] John G. Kappenman and Vernon D. Albertson, “Bracing for the geomagnetic storms”, IEEE Spectrum, March 1990, pp. 27-33

[6] Nobuo Takasu, Testsuo Oshi, et al “An experimental analysis of DC excitation of transformers

by geomagnetically induced currents” IEEE Trans Power Delivery, Vol.9, N° 2, April 1994 [7] Bolduc, L. Granger, et al ‘’Development of a DC current-blocking device for transformer

neutrals” IEEE Trans Power Delivery, Vol.20, N° 1, pp. 163 – 168, Jan. 2005

[8] J. Aubin, L. Bolduc “Behaviour of power transformers submitted to solar induced currents”

Proceedings of Canadian Electrical Association, 1978

[9] J. Aubin, L. Bolduc “Effect of direct currents in power transformers: Part I, A general theorical

approach and Part II, Simplified calculations for large transformers”, Electric Power Systems

Research , 1, 291-304 (1977/1978)

[10] H Li, X Cui, T Lu, Z Cheng, D Liu, “An improved magnetic circuit model of power

transformers under DC bias excitation”, Asia-Pacific International Symposium on Electromagnetic Compatibility, April 12-16, 2010, Bejing, China.

[11] I Norheim, “Suggested methods for preventing core saturation instability in HVDC transmission

systems”, Norwegian University of Science and Technology, Faculty of Information

Technology, Mathematics, and Electrical Engineering, February 18, 2002.

[12] “HVDC – Connecting to the future”, Alstom Grid, 2010

[13] J. Arrillaga et al. “High voltage direct current transmission” (IEE Power and Energy Series 29),

2nd Edition, The Institution of Electrical Engineers, London, United Kingdom, 1998.

[14] J. Arrillaga et al. “Power system harmonic analysis”, John Wiley & Sons, 1997.