http://yokogawa.com/us/cm

BU00B01A01-02E-A

Contract Manufacturing DivisionSMT, Machining, Custom Molding,

Assembly, Engineering & Design

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Yokogawa Corporation of America (YCA) is a leading supplier of test, measurement, field instrumentation and process control products for North America. Our manufacturing headquarters are located in Newnan, GA, supporting sales offices across the U.S., Canada and Mexico. Our parent company, Yokogawa Electric Corporation, is dedicated to developing the most advanced instrumentation products in the world. Today we are recognized throughout the world as a leading manufacturer in the fields of measurement, control and information technology.

We are a JIT (Just-In–Time) supplier that understands your needs. As a buyer, planner or production manager you need a reliable supplier of quality products at a reduced cost. Yokogawa has a long history of producing those quality products while maintaining competitive pricing. We understand JIT and will deliver your product when needed to help your company remain competitive, reduce inventory and maintain your customer’s satisfaction. Our commitment to our customers as well as yours is our number one priority.

Our Contract Manufacturing/Integrated Solutions Group is a turnkey operation for both mechanical and electrical products. We will produce your products, parts or assemble them with the highest quality at a competitive price and deliver directly to you or your customer anywhere in the world.

Richard J Westerfield Vice President Manufacturing

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Richard J Westerfield Vice President Manufacturing

Yokogawa: Providing Products and Solutions for the Global Market

Coriolis Flowmeter

PressureTransmitter

Paperless Recorders

PortablePower Analyzer

Loop Controller

Digital pH/ORP Sensor

Two-wireLiquid Analyzer

Calibrator

Multimeter

Clamp-onPower Meter

Power Monitor

Analog Panel Meters

Power Analyzer

MA

NAGEMENT SYSTEM

ISO17025

CALIBRATION

ENVIRONMENTAL

MA

NAGEMENT SYSTE

M

ISO14001

HE

ALTH AND SAFETY

MA

NAGEMENT SYSTEM

OHSAS18001

QUALITY

MA

NAGEMENT SYSTEM

ISO9001

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Dave WaksmanSMT Manager

• Printed circuit board assembly and testing

• Through hole and surface mount

• Over twenty pieces of state-of-the-art capital equipment

• Large dedicated engineering staff ready to assist whenever requested

• Manufacturing products for 25 in house and outside (contract manufacturing) OEM’s

OEM Finished Products

Contract Manufacturing AssembliesIn-House Use/Meter Products

In-House Use/Complex 10-Board Assembly PCB’s in Antistatic Handling Trays

Surface Mount Technology

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Manufacturing Assets

SMT Testing

Screen Printer, Assembler and Conveyor for SMT Component Assembly

Quick Change No Lead Solder Pot

Automatic Board Cleaning System Automated PCB assembly

Wave Solder Machine

SMT Fine Pitch Placement Machine and Reflow Oven

Quick Change Feeder Carriers

Surface Mount Technology

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Howard AveryMachine Shop Manager

• Large Design Engineering staff dedicated to customer support

• Engineering prototypes and low volume production for precision machined parts

• All materials complete secondary operations including CNC chuckers, grinder, honing, thread rolling, milling, drilling, de-burning, turning and welding capabilities

• Twenty-seven pieces of state-of-the-art capital equipment insuring quality built into every part

• Over thirty-five years of machine experience in our Newnan, Georgia facility

OEM Finished Products

CNC Swiss Type Machining of High Volume Parts

CNC Turning of up to 19" Diameters

Steel Parts from 4 Axis Milling Machine Aluminum Parts from 4 Axis Milling Machine

Machine Shop

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Manufacturing Assets

CNC Swiss Turn Capabilities for High Volume Turning

Automatic Bandsaw Can Cut up to 16" Diameter Bar Stock Material

2 Axis CNC Turning for Small and Large Diameter Part Turning

Vertical and Horizontal CNC Machining for Milling All Types of Metal Parts

Machine Shop

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Tony WhittenMold Shop Manager

• Custom Molding: specializing in clear and color plastic parts

• CO2 laser engraving

• Custom scale printing with pad printer on all materials and assembly

• In-house painting

• Over twenty pieces of state-of-the-art capital equipment insuring quality built into every manufactured part

• Large engineering staff dedicated to customer support

OEM Finished Products

Resin was melted at 500 degrees and injected into molds. The parts were trimmed, cut and painted to a

finished part.

The gears, cranks and cams are colored by white, black and silver dye that is added

to resin. These parts make up the inside of Panel Meters.

These parts are cut out using our CO2 Laser Engraving Machine. The machine can cut small

O-rings to thick center disc. The laser cuts precise and can cut rubber, foam and plastic

from 1/16" to 1/2" plastic.

The colors on the scales were pad printed using our Pad Printer. We customize scales using different color inks to meet our customer`s

demands.

Sample of printing and etching capability

Mold Shop

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Manufacturing Assets

Cincinnati #6 Molding Machine

Laser Data Plate Machine

CO2 Laser Engraving Machine Model – Legend 36 EXT

MADAG Pad Printer

Mold Shop

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Assembly & Manufacturing

• Yokogawa manufacturing runs on the NYPS/TPS/Lean production system

• NYPS/TPS/Lean production system is all about doing more with less: less time, inventory, space, labor, and money. Lean manufacturing is a commitment to eliminating waste, simplifying procedures and speeding up production. In its most basic form it’s the systematic elimination of waste, overproduction, waiting, transportation, inventory, motion, over- processing, defective units, and the implementation of the concepts of continuous flow and customer pull. Five areas drive lean manufacturing/production: 1) cost 2) quality 3) delivery 4) safety and 5) morale.

• Physical Plant: 170,000 sq. feet manufacturing facility & 50,000 sq. feet of warehouse space.

• Experienced, professional assembly staff.

Hank YamazakiGeneral Manager Assembly & Manufacturing

Consultant / Trainer: New Yokogawa Production System (NYPS) / Toyota Production System (TPS)

PCB Assembly

Meter Assembly

Painting

PCB Testing

Meter Inspection and Testing

Machining

Transmitter Testing

Production Planning

Laser Etching and Pad Printing

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Engineering & Design

Integrated Solutions:This project consisted of redesigning a customer’s test box from a discrete wire design to a PCB based design. The original design had over 50 discrete wires, took over 4 hours to assemble, and was unreliable due to intermittent interconnects. The redesigned unit had 4 discrete wires, took less than 1 hour to manufacture, and had improved reliability. The turnkey design and manufacturing was completed in less than 4 weeks and was done completely in house at Yokogawa Corporation of America.

Before

After

Mohamed Khalifa, PhD, PEGeneral Manager Engineering & Design

Enclosure Design and AssemblyLet Yokogawa Integrated Solutions design an enclosure to meet your needs, be it indoor, outdoor or hazardous areas. We have the expertise to provide you with exactly what you need.

Calgary, Canada

Newnan, GA

Headquarters: Sugarland, TX

Mexico City

The contents of this document are subject to change without prior notice. All rights reserved. Copyright © 2010 Yokogawa Corporation of America.Printed in USA

Represented by:

cminfo@us.yokogawa.com