Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This...

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Kerstin Konradsson, President Boliden Smelters Capital Markets Day 2016 | 16 March Continuing to deliver operational improvements in smelters

Transcript of Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This...

Page 1: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

Kerstin Konradsson, President Boliden Smelters

Capital Markets Day 2016 | 16 March

Continuing to deliver operational

improvements in smelters

Page 2: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

Continuing to deliver operational

improvements in smelters

Improve operational efficiency

Increase flexibility Maximise metal &

by-product production

2016-03-16 2 CMD 2016

Page 3: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

We are further improving our competitive position

Note: Cash margin, normal.

Source: Wood Mackenzie Q1 2016.

Cu 2015

Ko

kko

la

Od

da

Zn 2015

nn

skär

Harj

av

alt

a

2016-03-16 3 CMD 2016

Page 4: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

+30 kton to 200 kton zinc/year

De-bottlenecking investments

Capex 350 MNOK

New capacity level beginning Q2 2017

Odda – increase zinc capacity to 200 kton

2016-03-16 4 CMD 2016

Page 5: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

Expansion project on plan

• Respacing to reduce energy consumption

• New polymer concrete cells – maintenance free

• New anode preparation machine

Revamping & modernization of

old cellhouse

• Two new additional leach reactors

• Expanded concentrate and calcine storage

New Direct Leach reactors

• New and expanded jarosite plant

• New purification reactors & filters

• Expanded surge volumes

Revamping of leaching and purification

2016-03-16 5 CMD 2016

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Rönnskär action plan well under way

• Contractors & manning

• Consumables

Cost reductions

110 MSEK*

• Raw material optimisation

• Impurity capacity utilisation

• Increased impurity capacity

Improved process balance

90 MSEK

200 MSEK in

annual EBIT

impact

2015 vs 2013

75 MSEK to

achieve in 2016

*) Net impact adjusted for volume and maintenance

2016-03-16 6 CMD 2016

Page 7: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

Actions in 2016 to improve process balance by

reducing intermediate stocks

Raw material optimisation

‒ Selection of raw materials with lower content of critical impurities to open up

treatment capacity for intermediates

‒ Optimization of free metals towards bottlenecks

Improve utilization of existing impurity capacity

‒ Optimising impurity content in raw material mix towards bottlenecks by daily

planning, stock control, logistics

Increase impurity outlet capacity

‒ Slag concentrator capacity +30% (80 kton/y)

‒ Higher converter availability through improved quality of refractory and brick laying

2016-03-16 7 CMD 2016

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Increase flexibility & margins through raw material mix

TC/RC

Free metals

By-products

Premium

Gross profit breakdown Zinc smelter Copper smelter

Mainly zinc,

silver

Mainly copper,

gold, silver

Sulphuric acid,

aluminium flouride

Sulphuric acid,

palladium con.

Note: Includes the main free metals and by-products for a zinc and copper smelter.

Components

Metal prices,

raw material mix

By-product price,

raw material mix

Price

participation

Fixed TC benchmark,

zinc price,

raw material mix

Customer mix

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Page 9: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

Complex concentrates creates opportunities…

Complex feed driven by

‒ Market trends

‒ Profitability

‒ Capability

0

1 000

2 000

3 000

4 000

5 000

6 000

As Zn Cl F Bi Hg Sb Pb

000’ dmt000’ dmt Production of complex custom

concentrates by impurity, 2015

Source: CRU 2015

2016-03-16 9 CMD 2016

Page 10: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

…and increase value

Value drivers

‒ TC and penalties

‒ Free metals

‒ By-products

USD/dmt

kton

Average

X USD/ton

2016-03-16 10 CMD 2016

Page 11: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

Boliden creating value through raw material mix

Complex zinc feed stable

Complex copper feed increasing

‒ Primary and secondary

‒ 12% CAGR 2010-2015 in feed mix

Complex feed development Boliden copper smelters Index

2016-03-16 11 CMD 2016

Page 12: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

Waste capacity vital to optimise raw material mix

Need to store complex waste in a sustainable manner

‒ Deep deposit being built at Rönnskär

‒ Mountain caverns at Odda

Concept layout – deep deposit Rönnskär

2016-03-16 12 CMD 2016

Page 13: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

New nickel business model increase metal

production and earnings

Old model

‒ Tolling fee

New model

‒ TC

‒ Free metals including nickel, copper, precious metals, PGM´s

Concentrate feed +18% 2015 vs 2014

Nickel in matte 17 kton H2 2015

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Page 14: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

Kevitsa acquisition – in-house nickel feed base

load and increase attractive copper feed

Nickel smelting benefits from in-house

base load

‒ Optimising mine and smelting interface

‒ Low liquidity market

‒ Nickel strategy in line with copper and zinc

Copper with attractive by-product credits

62% 10%

28% Others

Kevitsa today

Kevitsa potential

71% 3%

2%

24%

Others

Kevitsa today

Kevitsa potential

Boliden internalfeed

Nickel feed in Harjavalta, pro forma 2015

Cu feed in Harjavalta and Rönnskär, pro forma 2015

2016-03-16 14 CMD 2016

Page 15: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

Reached design capacity Q2 2015

Reduced production from Q3 2015

‒ Zinc process balance

‒ Lower silver in zinc concentrate

Recovery plant in Kokkola adds silver concentrate

as by-product

2016-03-16 15 CMD 2016

Page 16: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

Continuing to deliver

operational improvements

in smelters

Q&A

Improve operational efficiency

Increase flexibility

Maximise metal & by-product

production

Page 17: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

Disclaimer

2016-03-16 17 CMD 2016

This presentation has been prepared by Boliden for information purposes only and as per the indicated date. Boliden does not undertake any obligation to correct or update the information or any statements made therein. Certain statements in this presentation are forward-looking and are subject to risks and uncertainties.

Nothing contained herein shall constitute any representation or warranty as to accuracy or completeness. Boliden has not made any independent verification of the information obtained from third parties.

Nothing in this material shall be construed as an offer or solicitation to buy or sell any security or product, or to engage in or refrain from engaging in any transaction.

Boliden does not accept any liability whatsoever arising from or in connection with the use of this information.

Save as by prior approval in writing, this material may not be copied, transmitted or disclosed, whether in print, electronic or any other format. All rights to the material are reserved.

Page 18: Continuing to deliver operational improvements in smelters · CMD 2016 17 2016-03-16 This presentation has been prepared by Boliden for information purposes only and as per the indicated

Capital Markets Day

2016 | 16 March

CMD Continuing to deliver stable performance