Continual Innovation and Achievement: 40 Years of...

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Page 1: Continual Innovation and Achievement: 40 Years of …tools.thermofisher.com/content/sfs/brochures/PP-IC-40...Continual Innovation and Achievement: 40 Years of Ion Chromatography! 2015

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Page 2: Continual Innovation and Achievement: 40 Years of …tools.thermofisher.com/content/sfs/brochures/PP-IC-40...Continual Innovation and Achievement: 40 Years of Ion Chromatography! 2015

The world leader in serving science

Continual Innovation and Achievement:40 Years of Ion Chromatography!

2015 Productivity Series

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40 Years of Driving Innovation

Supermacroporous4 µm, 3 formats

48-columns

RFIC

Colloidal, 50 µm,1-column

CarbonateEluent

1975 2015

Stationary Phase

Mobile Phase Chemistry

3

Packed bed

Strip Chart recorder

Dionex Model 10

DionexChromeleon 7

DionexICS-4000

ContinuouselectrolyticEluent Suppression

Instrumentation

Data/Software

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IC Innovation Awards over the last 10 years

IBO Gold Award forIndustrial Design

IDEA Bronze AwardIndustrial Design

Excellence

Pittcon EditorsChoice Awardfor Best New

Product

R&D 100Award

GIT InnovationAward

R&D 100Award

DionexCommercialized IC in

1975

4

G-Mark GoodDesign Award

in Japan

R&D 100Award

IBO Gold AwardBest New Product

R&D 100Award

Pittcon Editor’sSilver Award

ACCSIAward

R&D 100Award

R&D 100Award

Page 5: Continual Innovation and Achievement: 40 Years of …tools.thermofisher.com/content/sfs/brochures/PP-IC-40...Continual Innovation and Achievement: 40 Years of Ion Chromatography! 2015

• Limited automated instrumentation• Most ion analysis was colorimetric, turbidimetic or ISE• Ion exchange resins were used but only as a sample prep tool

for wet chemical analysis methods• Data handling: Do you remember “chart recorders” and “integrators”?• Reports: Typed with carbon paper on an electric typewriter and mailed with a

stamp

The Landscape Before Ion Chromatography

5

p

Disadvantages of Wet Chemistry Methods• Large matrix effects, color interference, low sensitivity,

labor intensive

Chromatography Goal: Water as a mobile phase• Tried and discarded

Ionic analysis was a desert, a wet desert

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What was missing from today’s IC?

• Manufacturing process for ion-exchange stationary phases• Suitable mobile phase

• Aqueous solutions had electrical conductance due to high ionic content• Device to strip ionic content from the mobile phase!

• Low electrical conductance. Water is the perfect background (goal)

Essential Elements of an Ion Chromatography System

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p g (g )• Detector for analytes that do not have chromophores

• A conductivity cell for conductivity detection• Instrument to run the separation and detection methods• “Integrator” or method to process or present the data

Page 7: Continual Innovation and Achievement: 40 Years of …tools.thermofisher.com/content/sfs/brochures/PP-IC-40...Continual Innovation and Achievement: 40 Years of Ion Chromatography! 2015

• Hamish Small, Bill Bauman and Tim Stevens(Dow Chemical)

Fathers of Ion Chromatography

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• Defined “ion chromatography”exclusively as a combination of1) Ion-exchange separation2) Eluent suppression3) Electrical conductance detection

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The Very First Ion Chromatograph – Dow Chemical

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• 10 mM lithium, sodium, and potassiumas chloride salts

• Only monovalent cations• Column: a lightly sulfonated

styrene–divinylbenzene (DVB) polymer, 50 µm

Cations Came First: 26 min for Three Cations!

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• Eluent: 20 mM HCl• Injection Vol.: 100 µL• Dowex 1 “Stripper” (suppressor): (hydroxide form)

Hamish laboratory notebook,November 9, 1971

Hamish Small, LCGC April 02, 2013

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• Goal: NaOH as anion eluent because it suppresses to water

• Limitations• Hydroxide has low affinity for 1970’s anion-exchange columns• Columns require high eluent concentrations to elute analytes• High hydroxide concentrations strain the suppressor capacity

Selection of Eluent Driven by Column Innovations

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• Compromise: Carbonate eluents• Converts to weak and low conducting carbonic acid• Compatible with the early suppressors• Issue: the baseline conductivity is ~10–22 µSiemens• Eluent family for more than 20 yrs

circa 1974

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• Licensing agreements: Dow Chemical and Durrum Instruments• Durrum/Dow ION EXchange = DIONEX

• Formation of one company– Dionex Corporation (1978)

• Column Process: Surface-sulfonatedstyrene–DVB resin with a suspension of acolloidal anion-exchange resin

In 1975, Established the Foundations of IC

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• Eluent system: Carbonate based buffers• Suppressor: Switching packed bed• Detector: Suppressed conductivity• First commercial IC:

• Dionex Model 10 (single channel system)• Dionex Model 14 (dual channel system, but only one detector)

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• Switching packed bed suppressors required periodic regeneration• Disadvantages: defined capacity (4 to 8 hr)

• Periodically replace with another suppressor or• Wait while suppressor was being regenerated off line

• Led to development of continuous tubular suppressor (Tim Stevens –Dow; Sandy Dasgupta –Texas Tech) “Fiber Suppressor”

1980’s: Developing Continuous Suppression

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• In 1985 Dionex Corp. introduced flat membrane continuous suppressor,the MicroMembrane Suppressor (MMS)

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Why Develop Suppressed Conductivity?

FF -- ClCl -- SO42-

TimeTime

µSµS

Without SuppressionEluent (KOH)

Sample F-, Cl-, SO42-

Ion-ExchangeSeparation Column

Injection Valve

Counter ionsCounter ions

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TimeTime

FF --ClCl -- SO4

2-

µSµS

With Suppression

Anion ElectrolyticallyRegeneratingSuppressor

in H2O

KF, KCI, K2SO4

in KOH

HF, HCI, H2SO4

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Total Conductivity Detection

anion cation

14

where λ = equivalentconductance

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Equivalent Conductances

Anions Cations OH- 198 H+ 350F- 54 Li+ 39Cl- 76 Na+ 50

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NO3- 71 K+ 74

Acetate- 41 CH3NH3+ 58

Benzoate- 32 N(CH3CH2)4+ 33

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Column: Thermo Scientific DionexIonPac AG4A-SC, AS4A-SC

Eluent: 1.7 mM Sodium bicarbonate/1.8 mM sodium carbonate

Flow Rate: 2.0 mL/minInjection: 50 µLDetection: Suppressed conductivity,

ASRS™-ULTRA, recyclemode

µS

101

23 45

6

7

IC Written into EPA Method 300.0 (A) (Drinking Water Analysis)

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mode

Peaks: 1. Fluoride 2 mg/L2. Chloride 33. Nitrite 54. Bromide 105. Nitrate 106. Phosphate 157. Sulfate 15

0 2 4 6 8Minutes

0

10

Dionex instrument, columns and suppressors were written into method

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• Goal: NaOH as anion eluent because it suppresses to water

Efficient suppressors to neutralize high concentrations of strong base

• Dionex MMS suppressor has sufficient suppression capacity

Sparking Column Innovations• Optimized polymer branching in stationary phases to include hydroxide

l ti it

Suppressor Innovations Inspire Column Innovations

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selectivity• Result: increased selectivity, more control over resolution• Launched with the introduction of Dionex IonPac AS5A in 1985

Chris Pohl: Stationary Phases and Suppressors in Ion Chromatography, 1975-2000

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In 1992, Electrochemical Regeneration of Suppressors

• Limitations of chemical regeneration:• MMS suppressors require a continuous supply of a chemical regenerant• Sometimes chemical regenerants leak into flow path

• Solution: electrochemically regenerated suppression• Dionex Self-Regenerating Suppressor (SRS)• Continuously regenerated suppression without added chemical

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reagents

• Why not both?• Ion-exchange monolith with ion-exchange membranes

continuously regenerated by polarizing the bed

Dionex SRS Isuppressor

Dionex Atlassuppressor

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19751981

198519921978

2007

20102013

Suppressor Development

2015

19

Small et al.PublishFirst ICpaper

SwitchingPacked BedSuppressor

Fibersuppressor(continuoussuppression)

Micromembranesuppressor

(high capacitycontinuous

suppression)I

CationSuppressionIntroduced

Self-regeneratingmicromembrane

suppressor(electrolytic

regeneration)

ThermoScientific™

Dionex™

SRS™ 300Suppressor

Continuous development to extend lifetime,pressure range, and robustness

Cap ICThermo

Scientific™

Dionex™ CES™

300 Suppressor

ThermoScientific™

Dionex™ CRS™

500 Suppressor

ThermoScientific™

Dionex™ ERS™

500 Suppressor

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KOH, H2

Dionex Electrolytically Regenerated Suppressors

WasteWasteAnode

H+ + O2 H2 + OH–

OH–

CathodeK+, X– in KOH

H+ + OH– H2O

H+

H2O, O2

K+

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Detector

2

H2O H2O

H2O H2O

Cation-Exchange

Membranes

H+ + X–

H+ , X– in H2O

H2O 2H+ + ½ O2 + 2e– 2 H2O + 2e– 2OH– + H2

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Resin Technology

• Resin: polystyrene-divinylbenzene• Bead type: microporous, macroporous, supermacroporous• Size: down to 4 µm i.d.

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Supermacroporous(SMP)

Microporous Hyperbranched PolymerGrafting

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History of Anion-Exchange Column Development

1987Fast Anion

1991AS4A-SC

1992

AS9-SC

1984

1994

AS12A

1996

AS14

1997

AS9-HCAS14A

2000

2006

AS22 & AS23

20032004

Carbonate Based Columns

Hydroxide Selective Columns2010

2014

AS22-FastAS22-Fast-4µm

2005

AS19 Fast Anion IIIAS20, AS21

AS24

2007 AS25, AS26, AS24AAS18-4µm, AS11-HC-4µm

20112012

AS19-4µm

20132014

AS27

22

15049

1982

1975

Fast Anion

AS4

1980AS1

1981AS2 & AS3

1984AS4A

1999

1992

1998

AS15 & AS16AS171997

20002002

AS15-5µmCryptand A1

AS18AS19, Fast Anion III

19891986

1983

AS10

AS5AAS5

Small et al. Publish First IC Paper

1991AS11

AS11-HC

PAX-100 & PAX-500

1975

↓ Particle size↑ Capacity↑ Pressure toleranceModified selectivity

↓ Particle size↑ Capacity↑ Pressure toleranceModified selectivity

Hydroxideselective

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Limitations of carbonate eluent:

• Conductivity is 10–20x higher than pure water which impacts sensitivity• Nonlinear responses at lower analyte levels• Gradient separations were difficult

• RampingB li di b

1990’s: Fixing Carbonate Eluent Limitations

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• Baseline disturbances• Slow buffering

Solution: Hydroxide based eluent

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Limitations of manually prepared hydroxide based eluent• Absorbance of CO2 from the air causes instability of retention time, peak

area, and baseline• A gradient pump is needed

Solution: Electrolytic eluent generationAd t d b b d t h l i t l t h i l

1998: Fixing the Hydroxide Eluent Limitations

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• Adapted membrane-based suppressor technology into an electrochemicaleluent generator

• Result: precise and accurate eluent and gradients (from an isocraticpump)

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PumpElectrolytic

EluentGenerator

H2O

Waste

Gas RemovalDevice

RFIC-EG™ System Schematic

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InjectorSeparationColumn

ConductivityDetector

ElectrolyticSuppressor

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Cation-H d id

Pt anode

(H2O 2H+ + ½O2 + 2e–)K+

ElectrolyteReservoir

[KOH] Current

Flow rateVent

Electrolytic Generation of KOH Eluents

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Pt Cathode(2H2O + 2e– 2OH– + H2)

CationExchangeConnector

HydroxideGenerationChamberPump

H2O

K+

KOH + H2KOH

H2

DegasUnit

CR-ATCAnion Trap

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Anion-ExchangeConnectorMSA

Generation

VentPt Cathode

(2H2O +2e– 2OH– + H2)

[MSA]Current

Flow Rate

MSA-

ElectrolyteReservoir

MSA-

Electrolytic Generation of Methanesulfonic Acid (MSA)

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GenerationChamberPump

H2O

Pt Anode(H2O 2H+ + ½O2 + 2e–)

MSA + O2MSA

O2

CR-CTCCation Trap

DegasUnit

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Efficient suppressors to neutralize high concentrations ofstrong base (MMS and ASRS suppressors)

Hydroxide selective columns(Dionex IonPac™ AS5, AS5A)

Eluent generation requires further development

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• New devices to clean eluent and remove gases(Dionex CR-TC)

• Instrumentation to support eluent generation(Reagent-Free™ systems)

Chris Pohl: Stationary Phases and Suppressors in Ion Chromatography, 1975-2000

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Column: Dionex IonPacAG11, AS11, 2 mmEluent: (A) NaOH

(B) KOH (EGC-KOH as the source)0.5 mM to 2.5 min, to 5.0 mM at 6 min,to 26 mM at 20 min

Flow Rate: 0.5 mL/minInj. Volume: 1.0 mLDetection: Suppressed conductivity,

Electrolytic suppression,External Water Mode

Peaks: 1. Fluoride 0.37 µg/L (ppb)1.20

µS

1.20

0

(A) ConventionalGradient

1110

9

8

765

43

21

8

Precise and Accurate Carbonate-Free Eluent Delivery

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Minutes0 5 10 15 20

0

µS

ea s uo de 0 3 µg/ (ppb)2. Acetate 1.03. Formate 0.934. Chloride 0.445. Nitrite 0.276. Bromide 1.07. Nitrate 0.338. Carbonate –9. Sulfate 0.64

10. Oxalate 0.3911. Phosphate 1.1

(B) EG Gradient

1110

91

23 4

56

7

Flat Baselines, Improved Peak Integration, Increased Sensitivity

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Column: Dionex IonPac AS18, 4 mmEluent Source:Dionex EGC-KOH cartridge with

Dionex CR-ATC trap columnEluent: 22–30 mM KOH: 7–8 minFlow Rate: 1.0 mL/minTemperature: 30 °CInj. Volume: 25 µLDetection: Suppressed conductivity,

Electrolytic suppressionSample: Anion StandardPeaks: 1. Fluoride 2.0 mg/L

2. Acetate 103 Formate 10

8

1

2

3

4

9

10Overlay of 20 consecutive runs

Reproducibility of an RFIC-EG™ Anion System

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3. Formate 104. Chlorite 105. Chloride 3.06. Nitrite 107. Carbonate —8. Bromide 109. Sulfate 15

10. Nitrate 1011. Chlorate 1012. Phosphate 1510 20 300

4µS

Minutes

1 4

5

6

7

811

12

Overlay of 20 consecutive runsRetention time RSD:0.012% (NO3

–) to 0.035% (PO43–)

Improved Reproducibility and Reporting Accuracy

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3.00

1 23

45

6

8

9

1214

16 17

55 mM

µS

Column: Dionex IonPac CG16, CS16, 3 250 mmEluent: MSA (EGC gradient)Temperature: 60 °CFlow Rate: 0.5 mL/minInj. Volume: 10 µLDetection: Suppressed conductivity,

Electrolytic suppression, Recycle modePeaks:

1. Lithium 0.5 ppm2. Sodium 23. Ammonium 2.54. Monoethanolamine 15. Methylamine 0.5

Separation of Anticorrosion Amines and Cations

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10 20 30 40 500.20

7 1112

1315

Concentration: 6 mM

µS

Minutes

10

6. Diethanolamine 17. Ethylamine 1.58. Potassium 59. Dimethylamine 110. Triethanolamine 111. Methyldiethanolamine 112. Dimethylethanolamine 113. Morpholine 514. 1-Methoxypropylamine 115. Dimethylamino-2-propanol 116. Magnesium 2.517. Calcium 5

Eluent Generation has the same benefits for cations

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Dionex IonPac 4 µm IC Columns Driving Innovation

In 2012, Dionex IonPac Ion-exchange columnswith 4 µm particle-size resin were developed

Benefits• Smaller particles provide better performance• Faster run times at higher flow rates (150 mm)• Better resolution at standard flow rates (250 mm)

SEM Image of 4 µmSupermacroporous Bead

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Limitations• Many of the 250 mm length columns have operating pressures above the pressure

tolerances of the 2011 RFIC devices

Solutions: Redesign IC and RFIC devices into high pressure capable devices• Results: higher efficiency and resolving power especially with critical peak pairs and

disparate concentrations, improved reporting

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Miniaturization: 2 mm i.d., then 0.4 mm i.d. Columns

7

15 40Capillary AS11-HC-4µm

33

0 10 20 30 40-1

1

3

5

1

2

34

5

6

7

89

10

111213

14

1617 1819

2021

22

2324

25

262728

29

30

31

32 3334

35

36

37

3839

40

41

42

43

44

Capillary AS11 HC 4µm

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Evolution of Ion Chromatography Systems

1975 1991 1998 2003 2010 2014

HPICICS-5000 ICS-4000

34

IC Cube™

Performance—Ease of Use—Reliability

HPICHPIC

DX 300Model 10

DX 500

DX 600

IC Cube™

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The Dionex Integrated Systems

• Wide Range of Capabilities• Reagent-Free™ (RFIC™) with ICS-2100, ICS-4000• CapIC with ICS-4000• Dedicated Performance• Ease of Operation

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DionexICS-900

DionexICS-1100

DionexICS-4000

DionexICS-2100

DionexICS-1600

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• Versatile, Modular Design• Microbore, standard, and capillary flow rates• HPIC and Reagent-Free™ (RFIC™)

Capabilities• Detection Options (Conductivity,

Electrochemical, Absorbance, MS)

The Dionex ICS-5000+ Universal HPIC System

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, , )• Single and Dual-System Configurations• Advanced Application Support

HPIC - High Resolution, Fast Analyses

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• HPIC delivers more information in less time• Quicker turnaround of sample results• Better resolution with smaller particles• Provides the optimal combination of speed and resolution

• Capillary IC delivers more with less• Always Ready to run samples

Practical Solutions from Advanced Capabilities

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• Always Ready to run samples• System performance more stable• Reduced costs from less eluent use, less waste generation, and less

maintenance• Stable pressures extend consumables lifetime• Increased sensitivity provides reliable data with limited sample volumes

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Integrators on thermal 1994 AI 300

2013, DionexChromeleon 7.2

Analysis: Riding the Electronics Wave

Strip ChartRecorders

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Integrators on thermalpaper printers

1994, AI 300(Analog-DX LAN)

1998, DionexChromeleon™

Continuous improvement of data management,instrument control, and ease of use

2000i

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• Only 40 years ago, IC was commercialized. Defined as:• Ion-exchange separations using ionic eluents• Eluent suppression and conductivity detection

• Since then, …continuous IC innovation starting from Dow Chemical +Durrum Instrumentation, then Dionex Corp., and now Thermo FisherScientific

• We introduced and to this day, continue to develop IC methodsti l t d

Summary

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supporting regulatory needs• Each new innovation drives (or necessitates) complimentary

improvements in columns and resin technology, suppressors, eluents,instrumentation, and software technology

“IC would not be the IC of today without the suppressor technology,”Art Fitchett, circa 1980

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What’s Next?

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