continous casting
2
HORIZONTAL & VERTICAL CONTINUOUS CASTING PLANTS HORMESA offers a variety of options for pre-melting furnaces, suitable with the needs of any foundry. Melting furnaces for Copper and Copper Alloys, Aluminum, Ferrous, Precious Metals and any Special alloys. • Crucible gas/oil furnaces HORCBG. (1) • Induction channel furnaces ROB. (2) • Medium frequency induction furnaces EGP. (3) HORMESA also offers VIBRATING CHARGING MACHINES (4) for chips and scrap charging into melting units. Also SPECIAL ISOLATED LAUNDERS (5) and HYDRAULIC TILTING LADLES (6) for molten metal transportation from Pre- Melting furnace to Holding furnace. Holding and casting furnaces for Copper and Copper Alloys, Aluminum, Ferrous, Precious Metals and any Special alloys. • Crucible gas/oil furnaces HORCBG . (1) • Electric furnaces with graphite resistance technology HORMESA RF. (7) • Induction channel furnaces ROB-HCC. (8) • Medium frequency induction furnaces EGP-HCC. (9) HORMESA also offers Melting and Casting in one furnace. All our models are custom made, and can be made with special modifications for the customer needs. HORMESA is specialist in various methods of continuous casting of ferrous, non-ferrous metals, and any special alloy. HORMESA has a laboratory for test casting of non common alloys, size, speed and casting method. • HCC - Horizontal. (1) • VUCC - Vertical Upwards. (2) • VDCC - Vertical Downwards. (3) HORMESA uses traction system with AC Servo motors in all our continuous casting plants. AC Servo motors allows to control, speed, acceleration, deceleration and stop time, getting a smoother surface. Continuous casting methods: HCC (4) , VUCC (5) , VDCC (6) HORMESA supplies various post-casting equipment, in order to give a complete solution. Some of our post-casting equipment are: • Bar shaver. (7) • Cutting saw. (8) • Continuous extrusion machine. (9) In combination of all the equipment listed above, from Pre- Melting to Post-Casting we can obtain from scrap or chips, some of the products shown below. Below are shown some examples of complete plants and it final products. Pre-Melting Furnaces Melting/Holding Furnaces Casting Machines Post-Casting Equipment 1 2 3 4 1 PRE-MELTING 2 MELTING/HOLDING 3 CASTING 4 POST-CASTING (1) (4) (2) (8) (8) (5) (3) (9) (9) (6) 1 MF - MELTING 1 MF - MELTING 2 ROB/RF - CASTING 2 ROB/RF - CASTING 3 VUCC 3 HCC 4 C. EXTRUSION 4 SHAVER - SAW (2) (5) (3) (6) (1) (4) (7) VERTICAL UPWARDS CONTINUOUS CASTING PLANT FOR PRODUCTION OF COPPER STRIPS AND PROFILES HORIZONTAL CONTINUOUS CASTING PLANT FOR PRODUCTION OF COPPER & COPPER ALLOY BARS - BRONZES, BRASSES Transformer Strip Copper Bus Bars Copper Strips Copper Profiles HORMESA can produce plants combining different methods of casting (HCC – VUCC – VDCC) in the same casting furnace I the customer wants to produce both copper bars and copper wire rods, or brass wire rods with brass strips, etc. Our specialists in engineering and metallurgy give us a great versatility in the design of any project Shaved Bars Bars before – after shaving Holding Furnace or Tundish Water-cooled copper jacket Secondary cooling Withdrawal unit Break ring Casting Graphite mold Liquid Copper Heaters Melting Section Casting Section Scrap and Virgin Metals Feedstock Cast Strands Casting Die Assemblies Graphite Filter and Bed System Carbonaceous cover (7) CONTINUOUS CASTING SOLUTIONS CONTINUOUS CASTING SOLUTIONS SERVICE 24/7 Las Marineras, 13-17 E-28.864 Ajalvir, Madrid, España Ph: +34 918 874 039 Fax: +34 918 844 382 Email: [email protected] www.hormesa.com • www.conticast.com Edge Technology With Best Quality Equipment Anything that is thinkable... we can make it Principal Offices Representatives
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HORIZONTAL & VERTICAL CONTINUOUS CASTING PLANTS
HORMESA offers a variety of options for pre-melting furnaces, suitable with the needs of any foundry.
Melting furnaces for Copper and Copper Alloys, Aluminum, Ferrous, Precious Metals and any Special alloys.
• Crucible gas/oil furnaces HORCBG. (1)
• Induction channel furnaces ROB. (2)
• Medium frequency induction furnaces EGP. (3)
HORMESA also offers VIBRATING CHARGING MACHINES (4) for chips and scrap charging into melting units.
Also SPECIAL ISOLATED LAUNDERS (5) and HYDRAULIC TILTING LADLES (6) for molten metal transportation from Pre-Melting furnace to Holding furnace.
Holding and casting furnaces for Copper and Copper Alloys, Aluminum, Ferrous, Precious Metals and any Special alloys.
• Crucible gas/oil furnaces HORCBG . (1)
• Electric furnaces with graphite resistance technology HORMESA RF. (7)
• Induction channel furnaces ROB-HCC. (8)
• Medium frequency induction furnaces EGP-HCC. (9)
HORMESA also offers Melting and Casting in one furnace.
All our models are custom made, and can be made with special modifications for the customer needs.
HORMESA is specialist in various methods of continuous casting of ferrous, non-ferrous metals, and any special alloy. HORMESA has a laboratory for test casting of non common alloys, size, speed and casting method.
• HCC - Horizontal. (1)
• VUCC - Vertical Upwards. (2)
• VDCC - Vertical Downwards. (3)
HORMESA uses traction system with AC Servo motors in all our continuous casting plants.
AC Servo motors allows to control, speed, acceleration, deceleration and stop time, getting a smoother surface.
Continuous casting methods: HCC (4), VUCC (5), VDCC (6)
HORMESA supplies various post-casting equipment, in order to give a complete solution. Some of our post-casting equipment are:
• Bar shaver. (7)
• Cutting saw. (8)
• Continuous extrusion machine. (9)
In combination of all the equipment listed above, from Pre-Melting to Post-Casting we can obtain from scrap or chips, some of the products shown below. Below are shown some examples of complete plants and it final products.
Pre-Melting Furnaces
Melting/Holding Furnaces
Casting Machines
Post-Casting Equipment
1
2
3
4
1 PRE-MELTING 2 MELTING/HOLDING 3 CASTING 4 POST-CASTING
(1)
(4)
(2)
(8)
(8)
(5)
(3)
(9)
(9) (6)
1 MF - MELTING
1 MF - MELTING
2 ROB/RF - CASTING
2 ROB/RF - CASTING
3 VUCC
3 HCC
4 C. EXTRUSION
4 SHAVER - SAW
(2)
(5)
(3)
(6)
(1)
(4)
(7)
VERTICAL UPWARDS CONTINUOUS CASTING PLANT FOR PRODUCTION OF COPPER STRIPS AND PROFILES
HORIZONTAL CONTINUOUS CASTING PLANT FOR PRODUCTION OF COPPER & COPPER ALLOY BARS - BRONZES, BRASSES
Transformer Strip Copper Bus Bars Copper Strips Copper Profiles
HORMESA can produce plants combining different methods of casting (HCC – VUCC – VDCC) in the same casting furnace I the customer wants to produce both copper bars and copper wire rods, or brass wire rods with brass strips, etc.
Our specialists in engineering and metallurgy give us a great versatility in the design of any projectShaved Bars Bars before – after shaving
Holding Furnaceor Tundish Water-cooled
copper jacket
Secondarycooling
Withdrawalunit
Breakring
Casting
Graphitemold
LiquidCopper
Heaters
Melting Section Casting Section
Scrap and VirginMetals Feedstock
Cast Strands
Casting DieAssemblies
Graphite Filterand Bed System
Carbonaceouscover
(7)
CONTINUOUS CASTING SOLUTIONS
CONTINUOUS CASTING SOLUTIONS
SERVICE 24/7
Las Marineras, 13-17 E-28.864 Ajalvir, Madrid, EspañaPh: +34 918 874 039Fax: +34 918 844 382
Email: [email protected] • www.conticast.com
Edge Technology With Best Quality Equipment
Anything that is thinkable...we can make it
Principal
Offices
Representatives
VERTICAL CONTINUOUS CASTING PLANTS HORIZONTAL CONTINUOUS CASTING PLANTS
In HORMESA we give the entire solution from the metal to the final product. Bellow we will show different type of plants for different products.
FINAL PRODUCT: Copper & Copper alloys wire rod (VUCC Process) FINAL PRODUCT: Copper & Copper alloys Bars or strips (HCC Process)
FINAL PRODUCT: Aluminum billets (Semi-continuous casting Process) FINAL PRODUCT: Steel wire or billets (HCC Process)
1 HCC - CASTING 2 MILLING MACHINE 3 SHEAR 4 COILERS
Vibrating charger
Vibrating charger Vibrating charger
MF inducion furnace. MELTING
MF inducion furnace. MELTING MF inducion furnace. MELTINGAC Servo strand haul systemHCC TRACTION SYSTEM
Semi continuous casting machine HOR CSC
Degassing and Filter system
Cutting Saw Cutting Saw
Bar shaver & Straightener Homogenizing furnace HOR HH
Introduction Channel FurnaceHOLDING & CASTING
Continuous extrusion
Launder
Launder Launder
Swarf treatment system
Holding & Casting Furnace(GRAPHITE OR INDUCTION)
Reverberatory furnace HOR SH HOLDING
Ladle
Ladle Ladle
Dryer
Spectrometer
Conticast Software
Conticast Software
AC Servo strand haul systemVUCC TRACTION SYSTEM
Copper Strips Zinc Rod
Continuous extrusion machines. Continuous extrusion can be used in order to get copper strip or copper bus bar.
With this plants we can get a production from 2000Ton/yearup to 100000Ton/year
* Continuous extrusion apply only for copper and aluminum
Casting of different alloys: Copper, Brasses, Bronzes, Zinc, Cadmium.
Scrap inputScrap input Scrap preparation basic package
Scrap input
Finished strip or bus bar ourtput
Finished billet output
Finished billet
output
MoltenMetal
MoltenMetal
MoltenMetal
MoltenMetal
MoltenMetal
MoltenMetal
MoltenMetal
MoltenMetal
Degas test
Casted billet Casted billet
Cutbillet
Cutbillet
Aluminium chips
MoltenMetal
Casted wire rod
Coldwater IN
Coldwater IN
Coldwater IN
Coldwater INCold
water IN
Coldwater OUT
Coldwater OUT
Coldwater OUT
Coldwater OUTCold water OUT
CoolingSystem
CoolingSystem
CoolingSystem
Grain refiner feeder
CoolingSystem
Dies CoolingSystem
From1 to 12
Strands
HORMESA can supply plants for brass strips for keys factories, up to 5000Ton/year
Process varies from bar casting in the POST-CASTING. After continuous casting it’s used; STRIP SURFACE MILLING MACHINE, HYDRAULIC SHEAR, AND COILERS. Variable speed hydraulic lifting and lowering system
• Hydraulic drive table
• Control desk including all the parameters
• Stainless steel water resistant material
• State of the art Aluminium dies
Degassed filteredmoltenmetal
Produce billets from 3” to 10”
HORMESA is expert in horizontal continuous casting of steel. We can cast from wire with very small cross section up to 100 – 120mm steel billets.
We use induction heated tundish with special coil design.
Special design steel billet casting mould
Special design steel wire casting mould
Mould holder
In HORMESA’s laboratory we are continuously doing tests to improve casting process and trying the casting of different alloys.The customer can ask the test of the casting of an specific alloy before purchasing to be sure about each project accomplishment .
PROJECT TURN KEYMANAGEMENTAvailable on request from HORMESA
• Project definition consultancy.
• Specification of equipment and scope of supply.
• Coordination of equipment purchase, delivery, installation, start up and commissioning.
• Coordination of technical service support.
