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  • HORIZONTAL & VERTICAL CONTINUOUS CASTING PLANTS

    HORMESA offers a variety of options for pre-melting furnaces, suitable with the needs of any foundry.

    Melting furnaces for Copper and Copper Alloys, Aluminum, Ferrous, Precious Metals and any Special alloys.

    Crucible gas/oil furnaces HORCBG. (1)

    Induction channel furnaces ROB. (2)

    Medium frequency induction furnaces EGP. (3)

    HORMESA also offers VIBRATING CHARGING MACHINES (4) for chips and scrap charging into melting units.

    Also SPECIAL ISOLATED LAUNDERS (5) and HYDRAULIC TILTING LADLES (6) for molten metal transportation from Pre-Melting furnace to Holding furnace.

    Holding and casting furnaces for Copper and Copper Alloys, Aluminum, Ferrous, Precious Metals and any Special alloys.

    Crucible gas/oil furnaces HORCBG . (1)

    Electric furnaces with graphite resistance technology HORMESA RF. (7)

    Induction channel furnaces ROB-HCC. (8)

    Medium frequency induction furnaces EGP-HCC. (9)

    HORMESA also offers Melting and Casting in one furnace.

    All our models are custom made, and can be made with special modifications for the customer needs.

    HORMESA is specialist in various methods of continuous casting of ferrous, non-ferrous metals, and any special alloy. HORMESA has a laboratory for test casting of non common alloys, size, speed and casting method.

    HCC - Horizontal. (1)

    VUCC - Vertical Upwards. (2)

    VDCC - Vertical Downwards. (3)

    HORMESA uses traction system with AC Servo motors in all our continuous casting plants.

    AC Servo motors allows to control, speed, acceleration, deceleration and stop time, getting a smoother surface.

    Continuous casting methods: HCC (4), VUCC (5), VDCC (6)

    HORMESA supplies various post-casting equipment, in order to give a complete solution. Some of our post-casting equipment are:

    Bar shaver. (7)

    Cutting saw. (8)

    Continuous extrusion machine. (9)

    In combination of all the equipment listed above, from Pre-Melting to Post-Casting we can obtain from scrap or chips, some of the products shown below. Below are shown some examples of complete plants and it final products.

    Pre-Melting Furnaces

    Melting/Holding Furnaces

    Casting Machines

    Post-Casting Equipment

    1

    2

    3

    4

    1 PRE-MELTING 2 MELTING/HOLDING 3 CASTING 4 POST-CASTING

    (1)

    (4)

    (2)

    (8)

    (8)

    (5)

    (3)

    (9)

    (9) (6)

    1 MF - MELTING

    1 MF - MELTING

    2 ROB/RF - CASTING

    2 ROB/RF - CASTING

    3 VUCC

    3 HCC

    4 C. EXTRUSION

    4 SHAVER - SAW

    (2)

    (5)

    (3)

    (6)

    (1)

    (4)

    (7)

    VERTICAL UPWARDS CONTINUOUS CASTING PLANT FOR PRODUCTION OF COPPER STRIPS AND PROFILES

    HORIZONTAL CONTINUOUS CASTING PLANT FOR PRODUCTION OF COPPER & COPPER ALLOY BARS - BRONZES, BRASSES

    Transformer Strip Copper Bus Bars Copper Strips Copper Profiles

    HORMESA can produce plants combining different methods of casting (HCC VUCC VDCC) in the same casting furnace I the customer wants to produce both copper bars and copper wire rods, or brass wire rods with brass strips, etc.

    Our specialists in engineering and metallurgy give us a great versatility in the design of any projectShaved Bars Bars before after shaving

    Holding Furnaceor Tundish Water-cooled

    copper jacket

    Secondarycooling

    Withdrawalunit

    Breakring

    Casting

    Graphitemold

    LiquidCopper

    Heaters

    Melting Section Casting Section

    Scrap and VirginMetals Feedstock

    Cast Strands

    Casting DieAssemblies

    Graphite Filterand Bed System

    Carbonaceouscover

    (7)

    CONTINUOUS CASTING SOLUTIONS

    CONTINUOUS CASTING SOLUTIONS

    SERVICE 24/7

    Las Marineras, 13-17 E-28.864 Ajalvir, Madrid, EspaaPh: +34 918 874 039Fax: +34 918 844 382

    Email: hormesa@hormesa.comwww.hormesa.com www.conticast.com

    Edge Technology With Best Quality Equipment

    Anything that is thinkable...we can make it

    Principal

    Offices

    Representatives

  • VERTICAL CONTINUOUS CASTING PLANTS HORIZONTAL CONTINUOUS CASTING PLANTS

    In HORMESA we give the entire solution from the metal to the final product. Bellow we will show different type of plants for different products.

    FINAL PRODUCT: Copper & Copper alloys wire rod (VUCC Process) FINAL PRODUCT: Copper & Copper alloys Bars or strips (HCC Process)

    FINAL PRODUCT: Aluminum billets (Semi-continuous casting Process) FINAL PRODUCT: Steel wire or billets (HCC Process)

    1 HCC - CASTING 2 MILLING MACHINE 3 SHEAR 4 COILERS

    Vibrating charger

    Vibrating charger Vibrating charger

    MF inducion furnace. MELTING

    MF inducion furnace. MELTING MF inducion furnace. MELTINGAC Servo strand haul systemHCC TRACTION SYSTEM

    Semi continuous casting machine HOR CSC

    Degassing and Filter system

    Cutting Saw Cutting Saw

    Bar shaver & Straightener Homogenizing furnace HOR HH

    Introduction Channel FurnaceHOLDING & CASTING

    Continuous extrusion

    Launder

    Launder Launder

    Swarf treatment system

    Holding & Casting Furnace(GRAPHITE OR INDUCTION)

    Reverberatory furnace HOR SH HOLDING

    Ladle

    Ladle Ladle

    Dryer

    Spectrometer

    Conticast Software

    Conticast Software

    AC Servo strand haul systemVUCC TRACTION SYSTEM

    Copper Strips Zinc Rod

    Continuous extrusion machines. Continuous extrusion can be used in order to get copper strip or copper bus bar.

    With this plants we can get a production from 2000Ton/yearup to 100000Ton/year

    * Continuous extrusion apply only for copper and aluminum

    Casting of different alloys: Copper, Brasses, Bronzes, Zinc, Cadmium.

    Scrap inputScrap input Scrap preparation basic package

    Scrap input

    Finished strip or bus bar ourtput

    Finished billet output

    Finished billet

    output

    MoltenMetal

    MoltenMetal

    MoltenMetal

    MoltenMetal

    MoltenMetal

    MoltenMetal

    MoltenMetal

    MoltenMetal

    Degas test

    Casted billet Casted billet

    Cutbillet

    Cutbillet

    Aluminium chips

    MoltenMetal

    Casted wire rod

    Coldwater IN

    Coldwater IN

    Coldwater IN

    Coldwater INCold

    water IN

    Coldwater OUT

    Coldwater OUT

    Coldwater OUT

    Coldwater OUTCold water OUT

    CoolingSystem

    CoolingSystem

    CoolingSystem

    Grain refiner feeder

    CoolingSystem

    Dies CoolingSystem

    From1 to 12

    Strands

    HORMESA can supply plants for brass strips for keys factories, up to 5000Ton/year

    Process varies from bar casting in the POST-CASTING. After continuous casting its used; STRIP SURFACE MILLING MACHINE, HYDRAULIC SHEAR, AND COILERS. Variable speed hydraulic lifting and lowering system

    Hydraulic drive table Control desk including all the parameters Stainless steel water resistant material State of the art Aluminium dies

    Degassed filteredmoltenmetal

    Produce billets from 3 to 10

    HORMESA is expert in horizontal continuous casting of steel. We can cast from wire with very small cross section up to 100 120mm steel billets.

    We use induction heated tundish with special coil design.

    Special design steel billet casting mould

    Special design steel wire casting mould

    Mould holder

    In HORMESAs laboratory we are continuously doing tests to improve casting process and trying the casting of different alloys.The customer can ask the test of the casting of an specific alloy before purchasing to be sure about each project accomplishment .

    PROJECT TURN KEYMANAGEMENTAvailable on request from HORMESA

    Project definition consultancy. Specification of equipment and scope of supply. Coordination of equipment purchase, delivery, installation, start up and

    commissioning.

    Coordination of technical service support.