contents · 2013-05-30 · Contents An introduction P. 03 Discover the Fitzpatrick difference P....

Cl/SfB (31.5)

Uniclass L411 January 2009

PERFORMANCE METAL DOORSETS

Fitzpatrick

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http://www.pdfill.com

Contents

An introduction P. 03

Discover the Fitzpatrick difference P. 04-05

Doorset legislation P. 06-07

Fitzpatrick product overview P. 08-09

Firecel P. 10

Soundcel P. 11

Securicel P. 12

Framecel P. 13

Technical information P. 14-21

Architectural hardware solutions P. 22-25

Fitzpatrick in practice P. 26-28

Fitzpatrick specification P. 29

Introducing our other ranges and brands P. 30-31

contents

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P. 02

performance metal doorsets

9001 14001 180019001 14001 180019001 14001 18001

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P. 03

a flexible, personal approach and quality service are the hallmarks of Fitzpatrick metal doorsets

an introduction

metal doorsets and frames

Fitzpatrick has manufactured metal doors and doorsets for the commercial and industrial building sectors since the 1940s. Now, as part of Leaderflush Shapland which is also part of the £3 billion SIG plc, Fitzpatrick’s credibility as the leading metal doorset manufacturer in the UK is assured.

Offering total design, manufacture and installation services throughout the UK, Fitzpatrick also supplies markets and manufactures under licence worldwide. With an ISO 9001 and ISO 14001 assessed manufacturing plant, it uses modern manufacturing techniques with the latest production equipment and can handle projects of all types and sizes.

Fitzpatrick steel doorsets are manufactured using high quality steel and are suitable for a wide range of applications including fire doors, security doors, personnel and acoustic doorset options.

As part of Leaderflush Shapland, the UK’s largest and most successful manufacturer of doorsets, Fitzpatrick can offer internal and external doorsets across a vast range of environments. A comprehensive range of high quality architectural hardware completes the doorset.

Substantial investment has been made into manufacturing technology, product development and customer relationship programmes ensuring that all our customers receive the highest possible levels of service and product from manufacture through to installation.

Our website provides more detailed information on specifying doorsets, technical drawings and product ranges, as well as having a comprehensive CAD download library.

Visit www.fitzpatrickmetaldoors.co.uk for further details or contact us directly on 0121 706 6363.

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our customer focused approach helps us to identify changes in the market place and drives our product innovation

discover the Fitzpatrick difference

every Fitzpatrick doorset is built to the highest standards

P. 04

Support

The design, specification, manufacture and installation of metal doorsets is a complex and technical process. Fitzpatrick can offer assistance to specifiers and architects to ensure that products meet expectations. Expert technical support and a full NBS-based specification facility is available, supported by a team of specification managers and our project management service provides a single point of contact at all stages.

The Fitzpatrick installation service includes on-site survey, measurement and installation. This helps to maintain quality from commissioning to manufacture and ensures that there are no issues with certification.

Environmental

Fitzpatrick has implemented a comprehensive environmental policy and is committed to a programme of continuous improvement implementing better working practices and has achieved ISO 14001 compliance with relevant environmental legislation as a minimum level of achievement.

Certification

All our doorsets and frames are fully certified to recognised performance standards. The company is accredited to BS EN ISO 9001: 2000 quality standard. All fire resisting doorsets are manufactured under the intensive CERTIFIRE independent product conformity scheme. Every fire resistant doorset carries a tamper evident and fully traceable label with clear, essential information. The CERTIFIRE scheme is recognised by regulatory authorities both in the UK and overseas and is designed to give confidence to specifiers, enforcement authorities, building owners and occupiers. When procuring metal frames for timber doors the certification of the complete doorset is attributed to the timber leaf manufacturer.

Diversity

The extensive range of Fitzpatrick products; Citadel, Firecel, Securicel, Soundcel and Framecel can satisfy the requirements of the most demanding projects. A comprehensive range of high quality architectural hardware completes the doorset solution.Fi

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P. 05

Health and Safety

Fitzpatrick operates a strict health and safety policy and has recently achieved BS OHSAS 18001:2007 standard.

Innovation

Continuous product development and an exhaustive performance testing programme enable us to offer a wide range of certified doorsets. As part of Leaderflush Shapland, we have access to extensive in-house test facilities including a furnace for full size doorsets, cyclic testing rigs, as well as equipment for assessing mechanical properties and security performance. Over the years, the group has developed many innovative product ranges for specific market sectors including education, health and leisure. This innovative approach is also applied to customer service and procurement initiatives to meet the challenges of today’s construction industry.

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As part of Leaderflush Shapland, the UK’s leading performance doorset manufacturer, Fitzpatrick can draw on many years’ experience of legislative issues and the expertise of influential members of advisory committees and panels which have helped to inform major initiatives such as Approved Document M/BS8300 for accessibility and standard specifications, layouts and dimensions for school buildings as set out by the Department for Children, Schools and Families (DCSF).

Legislation and Building Regulations surrounding the specification of doorsets is wide and varied. Using our knowledge we have reviewed all relevant documentation to highlight any areas required for special consideration by specifiers or design teams, these are as follows:

• Effective Clear Widths (ECW)

• Minimum zones of visibility

• Ironmongery positions

• Opening forces

Additionally, we realise that design guidance and Building Regulations are continually under review and are subject to change. So subsequently we monitor these changes and any effect they may have on our working practices. The following information provides an overview of the key areas considered.

P. 06

doorset legislation

understanding legislative complexities

Fitzpatrick understand the complexities of doorset legislation and guidance and will help you understand what is necessary

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P. 07

Approved Document M, Table 2 Minimum Effective Clear Widths

Direction and New Buildings Existing Buildings width of approach (mm) (mm)

Straight-on (without a turn or 800 750oblique approach)

At right-angles to an 800 750 access route at least1500mm wide

At right-angles to an 825 775 access route at least1200mm wide

External doors to 1000 775 buildings used by thegeneral public

‘Clear opening width’ is measured up to any projecting door item including furniture, weatherboards, etc., as shown below. A space of at least 300mm is generally required next to the leading edge of the door to enable wheelchair users to reach and grip the handle, unless the door is power operated. Door opening furniture should be operable with one hand (e.g. lever action).

Effective clear widths Minimum zones of visibility

Glazed vision panels are often used within door leaves to let light into a room, for aesthetic reasons or for safety (i.e. allowing people using the door to be seen).

Vision panels should be towards the leading edge and with vertical dimensions including at least the minimum zones shown, either with or without a horizontal rail.

All entrance doors; doors across corridors and within lobbies; and where appropriate internal doors, require vision panels for door leaves and side panels wider than 450mm.

Ironmongery positions

Size and position of vision panels (Approved Document Part M + BS8300).

Opening to 90° Opening beyond 90°

Position of ironmongery (Approved Document Part M + BS8300).

Opening forces

When using traditional closers, every effort is made to minimise the opening forces required on the doorset through the following:

• Engineered factory tolerances• Efficient adjustable door closers• Low friction hinges• Smoke seals

However, opening forces of 30N are difficult to achieve given the requirement for smoke and acoustic seals and air pressure differentials utilising traditional overhead closers. An alternative solution would be to utilise an electro hold-open device. Electro hold-open devices are powered by 24V DC power supplies and will hold the door open until the fire alarm is activated and the power to the closer is terminated.

1500mm

500mm

1500mm

1150mm

800mm

500mm

Minimumzones ofvisibility

300mm minimumunless door ispower operated

Effective clear Width(door stop to projecting ironmongery)

Effective clear Width(door stop to door leaf)

Vertical andhorizontal pushand pull handles

Door protectionagainst damagefom wheelchairs

Long pull handle to help disabled people close the door behind them

Lever handle

900mm to 1100mm(1000mm preferred)400

1400

1000

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Fitzpatrick product overview

metal doorsets and frames

P. 08

Fitzpatrick high quality Citadel, Firecel, Securicel and Soundcel doorsets have evolved over three decades of research into commercial and industrial applications. All doorsets are designed and manufactured using sophisticated computerised equipment to be accurate, robust and low maintenance.

The physical properties of steel; durability, flexibility, strength and high fire-resistance offer significant security and performance advantages over other materials.

Fitzpatrick offer four product ranges each delivering different performance characteristics as well as a steel frame option, all of which are available either primed for on-site painting, or powder coated to any BS or RAL colour.

Citadel™

The Citadel range of standard metal doorsets has been designed to be suitable for any application that does not need any formal certification. As with all Fitzpatrick products the Citadel is made to order, therefore can be adapted to meet specific site requirements.

Firecel®

The Firecel range of doorsets has been specifically designed to meet the requirements for prolonged fire resistance for periods of up to 240 minutes. All Firecel products are CERTIFIRE accredited as part of independent third party testing.

Soundcel™

The Soundcel range of steel doorsets has been developed using mineral wool or honeycomb cores to meet specific acoustic performance requirements. Certain products within the Soundcel range also offer fire and smoke resistance.

an adaptable and comprehensive product portfolio capable of fulfilling project requirements

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Fitzpatrick product overview

P. 09

Securicel®

The Securicel range of products have been designed to offer protection against various levels of attack from petty burglars using small tools, up to attempted, forced entry with high powered machinery. Fitzpatrick has a SBD (Secured by Design) accredited doorset within the Securicel range, making it an ideal specification for residential properties.

Framecel™

Framecel metal door frames are manufactured to BS1245 and can be manufactured in stainless or mild steel. The Framecel product can be used in conjunction with the Leaderflush Shapland Designer and Plasform product ranges.

The Fitzpatrick range of metal doorsets provides a highly adaptable solution to the needs of many sectors. The quality service and flexible personal approach taken by the Fitzpatrick team ensures the range can satisfy the performance and aesthetic requirements of many sectors including education, health, industrial, commercial and leisure for both interior and exterior locations.

All doorsets can be manufactured to specific opening sizes, allowing differences in size, configuration and construction to be accommodated. All Fitzpatrick doorsets can be manufactured in stainless or mild steel and finished in primer or powder coated to any RAL or BS colour. As size, configuration, door construction and performance are all inter-related, it is advantageous for you to discuss specific requirements with us in the early stages of a project.

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Firecel®

protection against fire for up to 4 hours

P. 10

Extended Fire Resistance Doorsets

The Firecel range of doorsets has been specifically designed to meet the requirement for prolonged fire resistance for periods of up to 240 minutes and to be as flexible as possible to meet all the specifier’s visual requirements. The inherent properties of Firecel steel doorsets eliminate the need for intumescent seals as the metal expands with heat to seal any gaps.

Performance

Fire resistance

Firecel doorsets have been successfully subjected to BS 476: Part 22: 1987 fire testing allowing Fitzpatrick to certificate 60, 90, 120 and 240 minute assemblies. Fire rated products are manufactured strictly in accordance with the CERTIFIRE scheme.

Certification

Firecel doors are certified under the CERTIFIRE voluntary certification scheme. CERTIFIRE is independent third party product certification which is designed to enable manufacturers to demonstrate a difference between their products and those satisfying only the minimum requirement.

The scheme is designed to give confidence to specifiers, enforcement authorities and building owners and occupiers. CERTIFIRE is recognised by regulatory authorities both in the UK and overseas.

Testing

Fitzpatrick sponsors independent testing and assessment for integrity as required by British Standard 476 part 22.

420 METAL DOORSETS – POWDER COATED ZINTEC STEEL

• Drawingreferences: Refer to plans, door elevations and door schedule.

• Manufacturerandreference:FitzpatrickDoorsLtd,“FIRECEL” fire rated range doorsets (0121-706-6363).

• Fireperformance:SeedoorschedulebutuptoFR240 integrity and stability, to BS476, part 22 and “CERTIFIRE” accredited.

• Smokecontrol:Seedoorschedule.

• Acousticperformance:Seedoorschedule.

• Doorleaf:

Core: Honeycomb severe duty.

Nominal thickness: 45 mm.

Facings: 1.2mm electro zinc coated “Zintec” steel c/w integral security astragal, vertical interlock edge seams and top/bottom closing channels.

Finish as delivered: Polyester powder coated to 30% gloss level, to agreed colour selected from

BS/RAL ranges.

• Glazing:Ifrequired,seedoorschedule.Zintecsteeltrim and glazing bead system, screw fixed. Size and position of apertures as door schedule and elevations.

• Frame:Singleordoublerebatedtooverallwidthtomatch scheduled wall widths, 57mm deep, 49mm rebates.

Architraves: Not required.

Material: 1.5mm electro zinc coated “Zintec” steel Finish as delivered: Polyester powder coated to 30% gloss level, to agreed colour selected from

BS/RAL ranges.

• Seals:Selfadhesivecoldsmokesealtoframeheadand jamb sections.

• Ironmongery:AsscheduledbuttobeCERTIFIRE approved/CE marked on all fire rated doorsets.

Hinges: Grade 316 stainless steel 76mm x 102mm butt hinges c/w integral security “dogbolt”, to BS/EN1935:2002 supplied and fitted by doorset manufacturer.

Flush bolts (double doorsets, if required): ANSI standard supplied and fitted by doorset manufacturer.

• Threshold:Asscheduled–lowleveldisabledaccessaluminium threshold c/w seal, DDA compliant.

• Fixing:Framespre-drilledandsuppliedwithmatching, concealed fixing discs.

• Openingheightsandwidths:Asscheduled.

Sound reductionDoor type

Firecel 60

Firecel 90

Firecel 120

Firecel 240

26 RwdB or 35 RwdB

26 RwdB or 35 RwdB

26 RwdB or 35 RwdB

up to 26 RwdB

FD60

FD90

FD120

FD240

Fire rating

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Soundcel™

the control of sound

P. 11

Acoustic Doorsets

The Soundcel range of steel doorsets has been developed using mineral wool or honeycomb cores to meet specific acoustic performance requirements. The range has been independently third party tested ensuring the performance characteristics of the doorset.

Performance

The effects of acoustic privacy and nuisance noise are subjective and influenced by background noise, distance from sound source and general context, amongst others. When considering walls containing doors, it is the combined performance of both elements that is relevant, clearly the proportion of door to wall area is particularly important.

Fitzpatrick offer a total engineered metal doorset solution that provides very effective sound reduction for areas with high noise levels, such as plant or generator rooms. With complete engineered doorsets, all components are factory-assembled to the closest tolerances and thoroughly tested to ensure that required performance levels are successfully achieved. Preparation, installation and best practice on-site are also crucial elements in the process to stop sound leakage.

Acoustics is a complex field and a wide variety of performance levels sometimes referred to including NR or NC levels and dBA, DwdB and STC. Acoustic performance for doorsets should always refer to RwdB. It should be remembered that performance values quoted for products and ranges are based on laboratory test results; on-site testing will generally produce lower results.

420 METAL DOORSETS –

POWDER COATED ZINTEC STEEL

•Drawing references: Refer to plans, door elevations and door schedule.

•Manufacturerandreference:FitzpatrickDoorsLtd,“SOUNDCEL” acoustic rated range doorsets (0121-706-6363).

•Acousticperformance:Soundreductionindexperformance of Rw26, Rw35 or Rw44, variously as specification and door schedule.

•Fireperformance:Seedoorschedule.•Smokecontrol:Seedoorschedule.•Doorleaf: Core: Rw26 –Honeycombsevereduty. Rw35 –Mineralwoolinfillc/wleafstiffeners. Rw44–Mineralwoolandcompositecore

c/w leaf stiffeners. Nominal thickness: Rw26–45mm Rw35–63mm Rw44–71mm Facings: 1.2mm electro zinc coated “Zintec” steel

c/w integral security astragal, vertical interlock edge seams and top/bottom closing channels.

Finish as delivered: Polyester powder coated to 30% gloss level, to agreed colour selected from BS/RAL ranges.

•Glazing:Ifrequired,seedoorschedule.Zintecsteel trim and glazing bead system, screw fixed. Enhanced specification glass to match doorleaf performance. Size and position of apertures as door schedule and elevations.

•Frame:Singleordoublerebatedtooverallwidthtomatch scheduled wall widths, 57mm deep, 49mm rebates.

Architraves: Not required Material: 1.5mm electro zinc coated “Zintec” steel

Infill: With mineral wool and/or composite infill materials where required by acoustic specification.


•Seals:Lorientperimetersealtoframeheadandjambsections Lorient recessed bottom drop seal within base of doorleaf Astragal seal on active leaf of double doors

•Ironmongery:AsscheduledbuttobeCERTIFIRE approved/CE marked on all fire rated doorsets.

Hinges: Grade 316 stainless steel 76mm x 102mm butt hinges c/w integral security “dogbolt”, to BS/EN1935:2002 supplied and fitted by doorset manufacturer.


•Threshold:Asscheduled–lowleveldisabledaccessaluminium threshold c/w seal, DDA compliant.

•Fixing:Framespre-drilledandsuppliedwithmatchingconcealed fixing discs.

•Openingheightsandwidths:Asscheduled.

Soundreduction

Door type

Soundcel 26

Soundcel 35

Soundcel 44

26 RwdB

35 RwdB

44 RwdB

FD60, FD90, FD120, FD240

60, 90, 120

non rated

Fire rating

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P. 12

Securicel®

security doorsets

Security Doorsets

Fitzpatrick Securicel high security steel doorsets offer a range of protection and performance characteristics. The Securicel range includes a SBD (Secured by Design) doorset for residential applications. Fire escape options are available if required and special designs can be manufactured to meet individual requirements.

Security doorsets must offer resistance to threats from petty burglars using small tools up to attempted forced entry with high powered machinery. Fitzpatrick Securicel doorsets are available in four distinct levels of security protection:

Fitzpatrick Level 1

Resistance to attack with small tools, screwdriver, small lever or wrench, pliers, spanners, etc or bodily force. These are usually relatively noiseless attempts to gain entry by opportunists.

Fitzpatrick Level 2

Resistance to attack with heavier hand tools, pipe wrench, claw hammer or hand drill where the burglar is more determined and is not afraid of creating some noise.

Fitzpatrick Level 3

Resistance to attack with more substantial and heavier tools such as a crowbar, a small cordless power drill, an axe or blowtorch. At this level the threat is a determined criminal who is not too concerned about the noise they make in their attempt to gain entry.

Fitzpatrick Level 4

At this level the threat is a determined professional who uses such tools such as heavy sledgehammers, power drilling, cutting and grinding equipment.

Note

The above levels of performance are based on in-house testing. Levels 3 and 4 have a reinforced leaf design to meet the perceived level of attack. For security reasons full details will not be published.

420 METAL DOORSETS – POWDER COATED ZINTEC STEEL

• Drawingreferences:Refertoplans,doorelevations

and door schedule.• Manufacturerandreference:FitzpatrickDoorsLtd,

“SECURICEL” security rated range doorsets (0121-706-6363).

• Securitylevels:VariousFitzpatrickLevels2,3,4or5.• Fireperformance:Seedoorschedule.• Smokecontrol:Seedoorschedule.• Acousticperformance:Seedoorschedule.• Doorleaf: Core: Honeycomb severe duty, mineral wool or

composite core, dependant on Security Level required.

Nominal thickness: 45mm, 50mm or 63mm, dependant on Security Level required.

Facings: 1.2mm or 1.6mm electro zinc coated “Zintec” steel c/w integral security astragal, additional “Zintec” steel strengthening sheet, vertical interlock edge seams and top/bottom closing channels.


• Glazing:Ifrequired,seedoorschedule.Zintecsteel trim and glazing bead system, screw fixed. Enhanced specification glass to match doorleaf performance. Size and position of apertures as door schedule and elevations.

• Frame:Singleordoublerebatedtooverallwidthtomatch scheduled wall widths, 57mm deep, 49mm rebates. With mortar guards for back-filled frames and with angle trims for high security frames.

Architraves: Not required. Material: 1.5mm or 2mm electro zinc coated

“Zintec” steel. Infill: With mineral wool and/or composite infill

materials where required by security specification. Finish as delivered: Polyester powder coated to

30% gloss level, to agreed colour selected from BS/RAL ranges.• Seals:Selfadhesivedraughtsealtoframeheadand

jamb sections.• Ironmongery:AsscheduledbuttobeCERTIFIRE

approved/CE marked on all fire rated doorsets. Hinges: Grade 316 stainless steel 76mm x 102mm

butt hinges c/w integral security “dogbolt”, to BS/EN1935:2002 supplied and fitted by doorset manufacturer.


• Threshold:Asscheduled–Lowleveldisabledaccessaluminium threshold c/w seal, DDA compliant.

• Fixing:Framespre-drilledandsuppliedwithmatchingconcealed fixing discs. With tube and strap fixings for site backfilled frames.

•Openingheightsandwidths:Asscheduled.

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P. 13

Framecel™

introducing our frame only offer

Framecel metal doorframes are manufactured to BS1245 and can be manufactured in stainless steel or mild steel. They are available with either a primed or powder coated finish to any BS or RAL colour and can be manufactured in many configurations or sizes.

Fixing

A full range of fixing options are available. Doorframes are prepared to receive Fitzpatrick’s standard hinges although a range of alternative hinges is available to suit special applications.

Frames can be manufactured to accommodate special ironmongery and preparations such as overhead closers, security bolts, barrel bolts, panic furniture, lock strikes, flush bolts and indicator bolts.

For ease of transport and handling, frames are normally supplied in ‘knock-down’ form for erection on site. This is particularly beneficial for large projects and for economic delivery worldwide.

The frames will be prepared for hinges, closers and other door furniture as specified and will come with the appropriate fixing lugs for the application.

The Framecel product is compatible with metal and timber doors and complement the Leaderflush Shapland Designer and Plasform range of doors. Certification is based on the evidence from the door leaf manufacturer.

420 METAL FRAMES – POWDER COATED ZINTEC STEEL

• Drawing references: Refer to plans, door elevations and door schedule.

• Manufacturer and reference: Fitzpatrick Doors Ltd, “FRAMECEL” range doorframes (0121-706-6363).

• Frame: Single or double rebated to overall width to match scheduled wall widths, nominally 57mm deep, 49mm rebates.

Construction: KD (knock-down) or welded, variously as may be required by specification.

Configuration:Asdoorschedule–either“plant-on”or “wrap-around”.

Architraves: If required by “wrap-around” configuration.

Cill section: If required as a 4 sided frame. Material: 1.5mm or 2.0mm electro zinc coated

“Zintec” steel, variously as required. Finish as delivered: Polyester powder coated to

30% gloss level, to agreed colour selected from BS/RAL ranges.

• Seals: Variously as may be required by specification. Ironmongery: Frames prepared to suit scheduled

hardware.

• Fixing: Frames pre-drilled and nominally supplied with matching concealed fixing discs.

• Opening heights and widths: As scheduled.

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P. 14

construction of door leaves

technical information

Leaf construction

A honeycomb core construction can provide fire protection for up to 240 minutes and a mineral wool core can give up to 120 minutes protection yet with higher acoustic performance (up to 35 RwdB sound reduction). Core construction is determined by performance of doorset specified.

Mineral core

The void between the two skins is filled with mineral wool which has an open fibrous structure making it ideal for absorbing and regulating noise as well as having fire resistant qualities built-in. Mineral wool products reduce ear-deafening noise from machines or the activities of people, and provide ambient situations that allow normal conversation. Reinforcing pads are fitted within the leaf to suit hardware options.

Honeycomb core

The void between the two skins is filled with a bonded honeycomb core material. Honeycomb core materials are used because of their fire resistance and energy absorption properties and their ability to sustain compressive loading while being crushed. Reinforcing pads are fitted within the leaf to suit hardware options.

astragalAn Astragal is used on all double leaf, one and a half leaf doorsets and is standard on all single security doorsets where the lip goes over the frame. It can also be used on single doors but not on double action (swing) doorsets.

Steel concealed disc fixing cover

draught

fire

smoke

cat_rw45_part_2

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draught

fire

smoke

cat_rw45_part_2


draught

fire

smoke

cat_rw45_part_2

P. 15

frame joints/assemblies

Frames are usually supplied ‘knocked down’ but welded options are also available.

Knock Down Frame Welded Knock Down

acoustic doorset constructionThe following diagrams show the components of a typical acoustic metal doorset as found in the Soundcel range.

Door Frame

Flush Welded

Drop Seal

Infill as appropriate for 44 RwdB doorset

Frame Seal

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P. 16

Two Part Wrap Around

Concealed

SingleRebate– Single Wrap Around

DoubleRebate–Plant On to span cavity


draught

fire

smoke

cat_rw45_part_2


draught

fire

smoke

cat_rw45_part_2

SinglePartDe-mountable– Wrap Around

SingleRebate–PlantOn

DoubleRebate–PlantOn

Wrap Around for Stud Walls

frame profiles

fixing methods

Plastic Plug

A wide range of frame profiles are available suitable for various applications for either traditional or new methods of construction. The illustrations show the most commonly used frame profiles.

Plastic plugs are supplied as the standard fixing cover. However for concealed fixing, matching flush steel discs can be supplied.

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P. 17

seal arrangements

Doorsets are supplied with all the necessary seals fitted to either door or frame, sometimes including astragals for pairs. With acoustic doors the gap between door and threshold on the floor must also be sealed with drop seals and/or thresholds, depending on performance requirements and floor finish. Special care is needed to check that doors close correctly all around, noting a slight resistance when the door closes against its seals.

• A level floor is essential to threshold sealing

• Seal under the threshold and bottom of jambs, as well as back of frame

• Plumb square and level to ensure that seals contact fully all around

• Seals must not be cut for ironmongery

• Never paint seals or close a freshly painted door onto them

• Avoid damaging all seals, particularly on the bottom edge

Best practice on site is critical, sound is like water in that all gaps must be properly sealed to stop leakage.

Cold Smoke Seal for fire rated double doors with Astragal

Cold Smoke Seal for fire rated doors


draught

fire

smoke

cat_rw45_part_2


draught

fire

smoke

cat_rw45_part_2


draught

fire

smoke

cat_rw45_part_2

Draught Seal for non fire rated

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P. 18 P. 19

NB: The above are typical configurations and sizes, others are available.

louvres

Non Fire Rated External Louvre

Code: EWLV Code: LVH 44

Fire Rated Louvre

LV1 LV2

1500

650

LV3

450

300

FLV1

450

300 300

200

300

FLV2 FLV3

600

250min

250min

250min

250min

250min

250min

300

180min

180min

180min

180min450

180min

180min450

180min

180min

180min

180min 450

180min

180min 450

180min

180min

LV1 LV2

1500

650

LV3

450

300

FLV1

450

300 300

200

300

FLV2 FLV3

600

250min

250min

250min

250min

250min

250min

300

180min

180min

180min

180min450

180min

180min450

180min

180min

180min

180min 450

180min

180min 450

180min

180min

Air transfer grilles or louvers can be fitted in both internal and external doorsets for ventilation and either can be fire rated or non-fire rated (all are non-acoustic).

Fire rated louvres can be a maximum height and width of 600 x 540mm

Non-rated

FD60

LV1

FLV1

LV2

FLV2

LV3

FLV3

Fitz

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LV1 LV2

1500

650

LV3

450

300

FLV1

450

300 300

200

300

FLV2 FLV3

600

250min

250min

250min

250min

250min

250min

300

180min

180min

180min

180min450

180min

180min450

180min

180min

180min

180min 450

180min

180min 450

180min

180min

LV1 LV2

1500

650

LV3

450

300

FLV1

450

300 300

200

300

FLV2 FLV3

600

250min

250min

250min

250min

250min

250min

300

180min

180min

180min

180min450

180min

180min450

180min

180min

180min

180min 450

180min

180min 450

180min

180min

Non-rated

FD60

LV1 LV2

1500

650

LV3

450

300

FLV1

450

300 300

200

300

FLV2 FLV3

600

250min

250min

250min

250min

250min

250min

300

180min

180min

180min

180min450

180min

180min450

180min

180min

180min

180min 450

180min

180min 450

180min

180min

LV1 LV2

1500

650

LV3

450

300

FLV1

450

300 300

200

300

FLV2 FLV3

600

250min

250min

250min

250min

250min

250min

300

180min

180min

180min

180min450

180min

180min450

180min

180min

180min

180min 450

180min

180min 450

180min

180min

Non-rated

FD60

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P. 18 P. 19

Key - for disabled access requirements

M - compliance with Part M of the Building Regulations

8300 - compliance with BS8300

Clear view dimension

NB: All acoustic ratings are dependent on the glass used within vision panel. Fire rated doorsets can include a vision panel to a maximum area of 0.4m2 with a max height of 1150mm and max width of 540mm. The size of vision panel available for fire rated doorsets will depend on the mode of latching. Contact the technical services department for further information.

Fire–Nonrated

VP1 VP2

VP5

VP3

VP6 VP8

Fire–FD60,FD90,FD120

Sound–26RwdB, 35RwdB

VP4









450

VP1 VP2

650 650

180min

180min

180min

180min

180min

VP3

450

1500 1500

200

200180min

750

200

180

200

450

400

200

200

Equal

VP4 VP5

Equal

400

VP6

VP7

Equal

VP8

Equal

400

400

180min

180min

180min

180min

180min

400max

400max

450

VP1 VP2

650 650

180min

180min

180min

180min

180min

VP3

450

1500 1500

200

200180min

750

200

180

200

450

400

200

200

Equal

VP4 VP5

Equal

400

VP6

VP7

Equal

VP8

Equal

400

400

180min

180min

180min

180min

180min

400max

400max

450

VP1 VP2

650 650

180min

180min

180min

180min

180min

VP3

450

1500 1500

200

200180min

750

200

180

200

450

400

200

200

Equal

VP4 VP5

Equal

400

VP6

VP7

Equal

VP8

Equal

400

400

180min

180min

180min

180min

180min

400max

400max

450

VP1 VP2

650 650

180min

180min

180min

180min

180min

VP3

450

1500 1500

200

200180min

750

200

180

200

450

400

200

200

Equal

VP4 VP5

Equal

400

VP6

VP7

Equal

VP8

Equal

400

400

180min

180min

180min

180min

180min

400max

400max

450

VP1 VP2

650 650

180min

180min

180min

180min

180min

VP3

450

1500 1500

200

200180min

750

200

180

200

450

400

200

200

Equal

VP4 VP5

Equal

400

VP6

VP7

Equal

VP8

Equal

400

400

180min

180min

180min

180min

180min

400max

400max

450

VP1 VP2

650 650

180min

180min

180min

180min

180min

VP3

450

1500 1500

200

200180min

750

200

180

200

450

400

200

200

Equal

VP4 VP5

Equal

400

VP6

VP7

Equal

VP8

Equal

400

400

180min

180min

180min

180min

180min

400max

400max

450

VP1 VP2

650 650

180min

180min

180min

180min

180min

VP3

450

1500 1500

200

200180min

750

200

180

200

450

400

200

200

Equal

VP4 VP5

Equal

400

VP6

VP7

Equal

VP8

Equal

400

400

180min

180min

180min

180min

180min

400max

400max

450

VP1 VP2

650 650

180min

180min

180min

180min

180min

VP3

450

1500 1500

200

200180min

750

200

180

200

450

400

200

200

Equal

VP4 VP5

Equal

400

VP6

VP7

Equal

VP8

Equal

400

400

180min

180min

180min

180min

180min

400max

400max

VP7

M 8300


Sound–26RwdB, 35RwdB M 8300

Fire–Nonrated

M 8300

vision panels

Glazed vision panels are often used to let light into a room or for safety (i.e. allowing people using the door to be seen). The most popular vision panel styles are shown below, although other designs can be accommodated. All aperture dimensions shown are clear vision sizes. A selection of glazing systems is available to suit styles as shown.

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P. 20

glazing systems

The type of glazing used has an impact on fire performance and limitations are identified in the Building Regulations. Vision panel shape and position, glazed area and type of glass all influence fire performance, as well as appearance.

thresholds

pressed steel

SAA or SS Finish

SAA Finish

NB: TH1 and TH2 are BS8300 compliant thresholds

Finish to match doorset

Where thresholds are needed they can be bedded on mastic and screw-fixed direct to hard surfaces, while carpet and textured flooring should stop either side.

TH3 AS Frame

a 4 sided frame

Typical glazing system

* Wood packer by others, if required

*

TH2 TH4

TH1

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P. 21

V1

V7

V4

V2

V8

V9 V0

V5

V3

V6

V1

V7

V4

V2

V8

V9 V0

V5

V3

V6

Single Double

Outward opening single leaf

Doorsets are handed from the pull to open side whether open in or open out.

V1

V7

V4

V2

V8

V9 V0

V5

V3

V6

V1

V7

V4

V2

V8

V9 V0

V5

V3

V6

V1

V7

V4

V2

V8

V9 V0

V5

V3

V6

V1

V7

V4

V2

V8

V9 V0

V5

V3

V6

Leaf and a half Double and overpanel

Single and overpanel

Leaf and a half and overpanel

V1

V7

V4

V2

V8

V9 V0

V5

V3

V6

V1

V7

V4

V2

V8

V9 V0

V5

V3

V6

V1

V7

V4

V2

V8

V9 V0

V5

V3

V6

V1

V7

V4

V2

V8

V9 V0

V5

V3

V6

Single and side panel

Single and overpanel and sidepanel

Double and sidepanels

Double and overpanel and sidepanel

configurations

handingsConventional doorset handings

The drawings below set out the terminology for typical doorset configurations and handings for use in specifications. Configuration, size, construction and performance characteristics are all inter-related. Specific size ranges for particular products can be found in individual product CERTIFIRE data sheets.

Fitzpatrick doorsets can be produced in single or paired configurations and in either single or double action modes. Fanlights, sidelights, overpanels and sidepanels are avaialble in conjunction with most configurations, see below for examples.

Inside

Outside

L/H R/H

Inside

Outside

L/H

Active leaf Inactive leaf


Outside

Inside

R/H

R/H

R/H

Inside

Outside

Inactive leaf Active leaf

Outside

Inside


Outside

Inside

L/H

Inside

Outside

L/H R/H

Inside

Outside

L/H



Outside

Inside

R/H

R/H

R/H

Inside

Outside


Outside

Inside


Outside

Inside

L/H

Inside

Outside

L/H R/H

Inside

Outside

L/H



Outside

Inside

R/H

R/H

R/H

Inside

Outside


Outside

Inside


Outside

Inside

L/H

Inside

Outside

L/H R/H

Inside

Outside

L/H



Outside

Inside

R/H

R/H

R/H

Inside

Outside


Outside

Inside


Outside

Inside

L/H

Inside

Outside

L/H R/H

Inside

Outside

L/H



Outside

Inside

R/H

R/H

R/H

Inside

Outside


Outside

Inside


Outside

Inside

L/H

Inside

Outside

L/H R/H

Inside

Outside

L/H



Outside

Inside

R/H

R/H

R/H

Inside

Outside


Outside

Inside


Outside

Inside

L/H

Inward opening double leafOutward opening double leaf

Inward opening single leaf

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P. 22

architectural hardwaresolutions

flush fitting ironmongery and projecting architectural hardware

Fitzpatrick can provide a total architectural hardware solution completing a full doorset offer

DSP010

KP150

Specify as above set but add

FBS110

DCP300

DESCRIPTION

DOUBLE DOORSET PACK

QUANTITy FINISH

HARDWARE SET FP01 SINGLE DOORSET - SASHLOCK SET

ANSI Manual Flush Bolts 1 pair SCP

Door Closer 1 Silver

specificationArchitectural Hardware

The following architectural hardware packs have been assembled to aid with the specification of Fitzpatrick

fire_locking

doorsets. The packs fulfil a number of different hardware requirements and cover typical ironmongery requirements.

ITEM CODE OPTIONAL EXTRAS

Kick Plate 1 per leaf SSS

Floor Doorstop 1 SSS

Mortice Sashlock 1 SSS

70mm Euro Cylinder & Turn 1 SNP

19mm Levers on Rose 1 pair SSS

Euro Profile Escutcheon 1 pair SSS


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P. 23

ITEM CODE

DCP300

DSP010

KP150


FBS110

DESCRIPTION

OPTIONAL EXTRAS

DOUBLE DOORSET PACK

QUANTITy FINISH

HARDWARE SET FP03 - SINGLE DOORSET - LATCH SET

Mortice Latch 1 SSS

19mm Levers on Rose 1 pair SSS


Floor Doorstop 1 per leaf SSS



DSP010

KP150


FBS110

DCP300

DOUBLE DOORSET PACK





DESCRIPTION

OPTIONAL EXTRAS

QUANTITy FINISH

HARDWARE SET FP02 SINGLE DOORSET - DEADLOCK SET

Mortice Dead lock 1 SSS

70mm Euro Cylinder & Turn 1 SNP

19mm Pull Handle on Rose 1 SSS

Euro Profile Escutcheon 1 pair SSS


ITEM CODE

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DSP010

KP150


FBS110

DCP300

DOUBLE DOORSET PACK



DESCRIPTION QUANTITy FINISH

HARDWARE SET FP06 SINGLE DOORSET - 3-POINT LOCK SET

3-Point Locking Espagnolette 1 Yellow Chromate

Oval Single Cylinder 1 SC

Levers on Rose 1 pair SC

Cylinder Ring & Thumbturn 1 Set SC


ITEM CODE

DSP010

KP150

FBS110

DCP300

DESCRIPTION

OPTIONAL EXTRAS

DOUBLE DOORSET PACK

QUANTITy FINISH

HARDWARE SET FP04 SINGLE DOORSET - ESCAPE LOCK

Mortice Emergency Night Latch 1 SSS

40mm Single Cylinder 1 SNP

Single Lever Handle 1 SSS

Euro Profile Escutcheon 1 SSS

19mm x 300mm Pull Handle on Rose 1 SSS




Specify as above set butadd ANSI Manual Flush Bolts 1 pair SCP


DCP300

DSP010

OAD010

KP150

DESCRIPTION QUANTITy FINISH

HARDWARE SET FP05 SINGLE DOORSET - PANIC ESCAPE SET

Exidor 294 Single 2-Point Panic Bolt 1 Silver



Exidor 302 External AccessDevice c/w Euro Cylinder 1 Silver


P. 24


Door Closer 1 pair Silver

OPTIONAL EXTRAS

OPTIONAL EXTRAS

ITEM CODE

ITEM CODE

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P. 25

DCP300

DSP010

OAD020

KP150

DESCRIPTION

OPTIONAL EXTRAS

QUANTITy FINISH

HARDWARE SET FP09 - DOUBLE DOORSET - SECURITY PANIC ESCAPE SET

Exidor 703BD/19S Double 1 PPC Dark5-Point Panic Bolt Grey


Floor Doorstop 2 SSS

Exidor 710EC External Access 1 PPC DarkDevice c/w Euro Cylinder Grey


DESCRIPTION

OPTIONAL EXTRAS

QUANTITy FINISH

HARDWARE SET FP07 - DOUBLE PANIC ESCAPE DOORSET

Exidor 285 Double 3-Point Panic Bolt set 1 Silver

Door Closer 2 SilverFloor Doorstop 2 SSS

Exidor 302 External AccessDevice c/w Euro Cylinder 1 Silver


DCP300

DSP010OAD010

KP150

DESCRIPTION

OPTIONAL EXTRAS

QUANTITy FINISH

HARDWARE SET FP08 - SINGLE DOORSET - SECURITY PANIC ESCAPE SET

Exidor 703B/19S Single 1 PPC Dark3-Point Panic Bolt Grey



Exidor 710 External Access 1 PPC DarkDevice c/w Euro Cylinder Grey


ITEM CODE

ITEM CODE

DCP300

DSP010

OAD020

KP150

ITEM CODE

NB: Architectural hardware diagrams are indicative only.

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P. 26

Fitzpatrick in practice

over 60 years experience in the manufacture of performance doorsets

New Wembley Stadium, London

At almost four times the height of the original and covering twice the area, the new Wembley Stadium is the largest covered football stadium in the world.

Fitzpatrick supplied the joinery sub-contractor on this prestigious project, with 2,500 steel door frames and 600 internal and external performance metal doorsets for function rooms, player and officials areas, and the Royal Suite.

Satisfying strict security and fire criteria, the doorsets were delivered on time within an 18 month programme agreed with the main contractor. Fitzpatrick’s flexibility on door frame design was put into practice with the wide variety of configurations and sizes supplied.

projects of differing size and complexity have benefited from Fitzpatrick doorset expertise

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P. 27

St David’s 2, Cardiff

The St David’s 2 development will bring new stores, cafés, bars, restaurants and luxury apartments to the heart of Cardiff, as well as enhanced public areas and facilities, a new central library, and a modernisation of the existing St David’s Shopping Centre.

Fitzpatrick is supplying a package of 900 steel door frames and 300 security, fire rated and high rated acoustic external doorsets to Leaderflush Shapland for the development. This is part of a supply chain through the joinery sub-contractor.

Door frames are being designed to suit both the specifics of the openings and to meet the certification requirements of Leaderflush Shapland’s timber door leaves.

Welsh Assembly Building, Cardiff

A package of 40 special steel security, fire rated and access doorsets were supplied and installed for the joinery sub-contractor on the Welsh Assembly Building. Because of the building’s design and layout, Fitzpatrick designed the doors with specific features that allowed easy installation and movement in areas with limited access and headroom.

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P. 28

Queen Alexandra Hospital, Portsmouth

A major PFI redevelopment of the existing Queen Alexandra Hospital is currently being undertaken on behalf of the Portsmouth NHS Trust, with Fitzpatrick supplying over four thousand steel doorsets to all internal occupational areas of the new and refurbishment phases of the building.

All work is being sub-contracted by Fitzpatrick on a supply and installation basis, managed by Fitzpatrick’s site and head office based surveying, fitting and supervisory team.

A new frame configuration has been designed to suit specific structural arrangements; one hundred doorsets supplied and installed on the new Rehabilitation building; three hundred more for the new Pathology building; and around two thousand nine hundred have been completed so far for the new main hospital. A further one thousand similarly specified doorsets are being supplied and installed, through to 2010, on the refurbished Retained Estate part of the project.

New Schools in Peterborough and Lewisham

Fitzpatrick supplied and installed 250 external security steel doorsets for three school building projects on the Voyager programme in Peterborough, and three in the London Borough of Lewisham. The projects involved a mix of new build and refurbishment works and all doorsets were supplied and installed to tight contract programmes, with the process involving a degree of ‘to-contract’ design work, over a 24 month contract period.

Westfield Retail Development, White City, London

The £1.6bn, 1.6 million sq ft Westfield Retail Development in Shepherd’s Bush is now the biggest shopping centre in London and the third largest in the UK.

Fitzpatrick supplied a package of 1,500 steel security and/or fire rated internal back-of-house and external doorsets to the joinery sub-contractor for this project. The majority of the doorsets were provided to a short timeframe, accommodating several retail unit opening deadlines.

Flexiblity on doorframe design was critical, with all products supplied specific to individual opening dimensions and contract-specific fire rated doorsets. These were subject to independent third party fire testing to prove suitability and certification.

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P. 29

Fitzpatrickspecification

working with specifiers

we endeavour to provide the very best technical support

Self-specification sheets are available either to request or download from the website at www.fitzpatrickmetaldoors.co.uk. They provide a simple and straightforward means of producing customised doorset specifications. If you would like any help or advice from our experienced technical team, whatever the size and scope of your project, please contact us on 0121 706 6363 or email us at [email protected]. Additionally visit the Fitzpatrick website to download CAD drawings and individual NBS specifications for each of our products.

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introducing our other ranges and brands

performancedoorsets,meetingallperformancecriteria–acrossallsectors

Through our brands, Leaderflush Shapland, Multisecure, Fitzpatrick and Longden, we offer the widest choice of performance doors and doorsets across all sectors including commercial, health, education, social housing, heritage, conservation and exclusive homes.

Leaderflush Shapland Ranges

The ranges within Leaderflush Shapland suit a variety of different applications ranging from high level sound attenuation to standard fire resistance.

The Designer Range of flush doors and doorsets gives specifiers almost unlimited design freedom with numerous wood veneers, PVC, paint and metal finishes, options on type of frame, vision panels and performance characteristics.

The Extended Performance Range offers enhanced characteristics for fire resistance (up to FD120) and acoustics (up to 49 RwdB), as well as products offering high levels of security and x-ray protection.

The Plasform Range is a highly distinctive range of doors, using radiused, vertical edges to door leaves, frame edges and postformed facings, to create ergonomically friendly surfaces which are tough, easy to clean and resistant to chemicals– ideal forenvironmentswhere issuesofhygieneand safety are paramount.

The Architectural Hardware Range

Leaderflush Shapland’s complete architectural hardware solution means that all doorset and ironmongery requirements can be sourced from one reliable supplier.

www.leaderflushshapland.co.uk

an extensive portfolio of products that enables us to satisfy all your doorset needs

P. 30

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Innovations from Leaderflush Shapland

Hygienilac® anti-microbial finish

Leaderflush Shapland uses Hygienilac® as a standard finish for all its veneered doorsets. This revolutionary, anti-microbial wood lacquer kills most species of bacteria including C.diff, MRSA, Salmonella and E.coli making it an excellent choice for environments such as education, healthcare and care homes where there is a real need for protection from infections and cross contamination.

Hygieniform anti-microbial PVC facing option

Hygieniform PVC incorporates Hygienilac® through its complete thickness, so that even if the surface is scratched, it will still provide protection against harmful bacteria as well as being suitable for ‘Severe Duty’ applications.

Sentinel finger protection

According to ROSPA, 30,000 children trap and injure their fingers in doors every year. The Sentinel doorset incorporates a discreet and aesthetically pleasing hand and finger protection solution that allows specifiers and architects to achieve outstanding performance, without compromising design or architectural integrity.

Multisecure

Multisecure specialises in the manufacture of entry doorsets, communal entrances and screens for social housing projects including Blockade ‘Secured by Design’ accredited doorsets, or applications requiring extremely high levels of security.

www.multisecure.co.uk

Longden Longden bespoke solid timber panelled doors and doorsets have been gracing some of the UK’s finest buildings for well over a hundred years. These handmade doors are constructed using long-established joinery methods and are a perfect match for exclusive homes or boutique hotels.

www.longdendoors.co.uk

P. 31

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ww

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ors

.co

.uk

Fitzpatrick reserve the right to change any product specification, design or description without prior notice.No responsibility or liability can be accepted for any loss or damage arising from any error or omission contained in this brochure.

This document has been printed on FSC approved stock.

A member of plc

9001 14001 18001

Fitzpatrick Doors Ltd t 0121 706 6363Rushey Lane f 0121 708 2250Tyseley e [email protected] w www.fitzpatrickmetaldoors.co.ukB11 2BL Fitzpatrick Doors Ltd. Registered in England No. 1703731

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contents · 2013-05-30 · Contents An introduction P. 03 Discover the Fitzpatrick difference P....

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