Container Stuffing and Stripping
Transcript of Container Stuffing and Stripping
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CONTAINER
STUFFING AND
STRIPPING
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OBJECTIVES
Explain causes of cargo damage
Explain who is responsible for
correct packing
Explain the document flow for
correct packing
Explain what container to be used
for what cargo
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OBJECTIVES
List the steps to be made before loading
a container
Explain the good working practices
during stuffing of a container
Explain the reasons and procedures for
packing several kinds of cargo into a
container
Explain the procedures during stripping
of a container
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BENEFITS OF CONTAINERIZATION
1 Reduced Handling
2 Reduce risks
3 Speedier handling
4 Reduced packaging
5 Reduced costs
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CONTAINER PACKING PROBLEMS 1 Damage during packing/unpacking
2 Uneven container loading
3 Insecure packing
4 Cargo Incompatibility
5 Administrative error
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EFFECTS
OF
STRESSES
ON
INSECURE
CARGO Tailieuxnk.com
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GOLDEN RULES
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CONTAINER INCOMPATIBILITY 1 Poor container condition
2 Rusty contaminated container
3 Sweating cargo in dry box
4 Constant temperature cargo in
dry box
5 Unsuitable stowage position
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AT RISK FROM BADLY PACKED CONTAINERS
1 Vehicle drivers
2 Rail workers
3 Ships crew
4 Port workers
5 Unpackers
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PREPARING AND PLANNING
CONTAINER PACKING
1 Origination of sequence
2 Container selection
3 Planning packing
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CONTAINER SELECTION 1 Cargo Type
2 Cargo dimensions
3 Cargo weight
4 Cargo volume
5 Transport route
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LOADING PLAN FACTORS
1 Packaging type
2 Securing arrangements
3 Packing sequence
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PACKING REQUIREMENTS
1 Containment
2 Protection
3 Ease of handling
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SECURING THE PACKAGES
Tight stow Secure stow
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CARGO CAN BE DAMAGED BY
Careless packing and unpacking
Uneven container loading
Bad securing
Incompatibilities
Administrative errors
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THE CONTAINER PACKING OPERATION
1 Inspect the container
2 Working Practices
3 Packing regular cargoes
4 Packing special cargoes
5 Packing dangerous cargoes
6 Completing packing
7 Unpacking containers
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CONTAINER INSPECTION
1 Suitable
2 External Inspection
3 Internal Inspection
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CONTAINER SUITABILITY
1 Is it the right container
2 Is it the right type
3 Is it the right size
4 Is its rating adequate
5 Is it made of the right material
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CONTAINER PACKING AIMS
Rapid packing
No delays
No heavy manual handling
Avoid accidents
Prevent damage
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WORKING METHODS 1 Position and preparing container
2 Preparing for work
3 Using appropriate equipment
4 Using safe manual methods
5 Using dunnage correctly
6 Preventing condensation
7 Packing safely
8 Following special instructions
9 Following loading plan
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CONTAINER PREPARATION
1 Position container correctly
2 Set on firm level ground
3 Secure trailer > Brake and Chock
4 Support trailer
5 Floor level with loading platform
6 Close gap with plate or ram
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CONTAINER PREPARATION
7 Clear loading area
8 Light loading area
9 Fit dock seals correctly
10 Keep access clear
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PREPARE PRIOR TO LOADING
Treated dunnage
Separation materials
Paper
Securing materials
Moisture protection materials
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GOOD MECHANICAL HANDLING
PRACTICES 1 Select the best machine
2 Check floor loading
3 Use electric machines
4 Use appropriate attachments
5 Check load is secure
6 Use ramps, bridge plates
7 Use pallet trucks over short distances
8 Carry loads near to ground
9 Keep loads up-slope Tailieuxnk.com
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RAMP
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DRUM LOADER
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FORKLIFT
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REELS LOADER
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GOOD MANUAL HANDLING
1 Lay dunnage progressively
2 Remove empty pallets
3 Lower packages onto soft material
4 Do NOT drag cargo > use rollers
5 Use hooks or grips ONLY when safe
6 Handle carefully
7 Lift Safely
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USING DUNNAGE CORRECTLY
1 Select the appropriate type
2 Check its condition
3 Use treated timber
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PREVENTING CONDENSATION
DO NOT
1 Pack wet cargo or wet container
2 Use wet dunnage
3 Pack moisture producing goods with moisture
sensitive ones
4 Allow moisture sensitive goods to touch
container walls or roof
5 Pack sweaty cargoes under waterproof
sheets
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PREVENTING CONDENSATION
DO
6 Protect machinery by vacuum packing or coating
7 Use absorbent dunnage
8 Use temperature controlled containers and or holds
9 Use vented/ventilated containers and or holds
10 Leave air duct spaces
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PACKING SAFELY
1 DO pack scrap metal and ore carefully
2 Do NOT pack damaged packages
3 Do NOT smoke
4 DO wear appropriate protective clothing
5 DO take care when working with machinery
6 DO label the container when fumigating, using dry
ice or packing dangerous goods
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INTERNATIONAL STANDARD HANDLING
INSTRUCTIONS
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PACK TO THE PLAN
1 Follow the loading plan
2 Conform any alterations to the plan
3 Check each packages as it is loaded
4 Tick off on the tally list
5 Note any damage difference on the list
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PACKING SPECIAL CARGOES
1 Long cargoes
2 Oversized and heavy lifts
3 Refrigerated cargoes
4 Dry bulk cargoes
5 Liquid bulk cargoes
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PACKING REEFERS
1 Select a suitable container
2 Prepare the container
3 Check the container temperature
4 Pre-cool the cargo, check temperature
5 Pack at the cold store
6 Leave air ducts when stacking
7 Do not stack above load line
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PACKING REEFERS
8 Hang on rails if appropriate
9 When packed close doors
10 Check position of ventilation
11 Check setpoint and mark the chart
12 Write temperature etc on packing list.
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COMPLETING PACKING
1 Secure the cargo
2 Brace/shore at the door
3 Replace cover of open top
4 Sign tally list
5 Complete container packing list, put copy inside
door and distribute copies
6 For dangerous goods complete a container packing
certificate and attach placards
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COMPLETING PACKING
7 Close and seal the door
8 Attach fumigant/refrigerant labels
9 Request container removal
10 Weigh the container
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UNPACKING
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PREPARING TO UNPACK
1 Position and secure the container
2 Check container external condition
3 Inspect and remove the door seal
4 Carefully open and secure the door
5 Inspect the container contents
6 Retrieve the container packing list
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UNPACKING
1 Use handling equipment, but correctly
2 If unpacking by hand, follow all
appropriate precautions
3 Unpack in sequence and tally
4 Sort and reassemble the consignment at
the door
5 Palletize small loose items
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UNPACKING
6 Check each package for condition and
identity
7 Take damaged packages to the
appropriate holding area
8 Remove separating dunnage carefully
9 Attach a pile tag to each stored
consignment
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