Contact effects in pentacene field effect transistorsrx916061f/fulltext.pdfIn addition to the...
Transcript of Contact effects in pentacene field effect transistorsrx916061f/fulltext.pdfIn addition to the...
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Contact effects in Pentacene Field Effect Transistors
Dissertation written by Erfan Kheirkhahi as a partial requirement for degree
of:
Doctor of philosophy
in the field of
Electronic Circuits and Semiconductor Devices
Supervisor: Prof. Nicol McGruer
Department of Electrical and Computer Engineering
Northeastern University
August 2015
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I dedicate this dissertation to my parents, Mahmoud Kheirkhahi and Eghbaleh Separraz,
my brother, Alireza Kheirkhahi and my wife Nazanin Mokarram, without whom I would
have not been able to complete this work
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Abstract
Organic electronic devices have gotten more attention over the two past decades
due to low manufacturing cost and complexity. Besides these advantages, using organic
semiconductors to fabricate electronic devices opens the manufacturing branch of flexible
electronics. Having devices fabricated on the flexible substrates offers a wide variety of
devices such as implantable biosensors, wearable solar panels as well as flexible e-papers
and displays. We can divide organic devices into three main categories of Organic
Photovoltaic (OPVs), Organic Light Emitting Diodes (OLEDs) and Organic Field Effect
Transistors (OFETs). The focus of this dissertation is on OFETs and more specifically on
pentacene field effect transistors.
Pentacene is one of the widely investigated p-type organic semiconductors in the
literature. Carrier mobility is one of the important figures of merit of any organic
transistor and so far transistors fabricated using pentacene have shown higher carrier
mobilies (up to 10 cm2/Vs) compared to those of other p-type organic transistors. Besides
high carrier mobility, enhanced solubility of derivatives of pentacene further reduces the
manufacturing cost and complexity.
Although pentacene carrier mobilities are higher than those of many other p-type
organic compounds, the transistor itself may still limit the effective carrier mobility. The
effective carrier mobility refers to an extracted number from the experimental
characteristic of transistors fabricated using pentacene. One of the major contributors in
the reduction of effective carrier mobility is the effect of the contact. Two main
contributors of contact effect are 1) the energy barrier at semiconductor-metal junction
(more specifically at source-pentacene junction) and 2) the change of film morphology
(including formation of voids) at the interfaces.
This dissertation focuses on the effect of the energy barrier at the semiconductor-metal
junction in pentacene transistors.
To quantitatively extract and analyze the effect of the contact, a novel method of Kelvin
probing is introduced and investigated. This method, while involving simple fabrication
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and measurement procedures, offers the extraction of voltage drops at the drain and
source interfaces.
To demonstrate the validity of the method as well as the existence of an energy barrier at
the metal-pentacene interface, systematic measurements are done by modulating the
metal-pentacene barrier height in pentacene transistors. For this work IrO2, Au, RuO2
and Ti metals with respective reported work functions of 5.6 eV, 5.1 eV, 4.6 eV and 4.3
eV are used.
Furthermore to accurately extract the voltage drop at the contacts using the Kelvin
devices, 2D electrostatic simulation is done which includes the perturbation by the
intermediate pads of the electric field along the channel. Consequently, to extract the
voltage drops at the contacts, this simulation is used along with the experimental
observations. One may use similar approach to analyze the effect of contacts for other
organic/inorganic metal-semiconductor junctions as well.
The results not only demonstrate the validity of the method but also show the
existence of an energy barrier at the source-pentacene interface. In this work it is shown
that the barrier in the pentacene transistors exists only at the source-pentacene interface, it
is not just a resistance and it is the function of metal work function.
The Kelvin probing analysis done suggests that for an applied drain-source voltage, a
considerable voltage drop exists at the source-pentacene interface when RuO2 and Ti
metals are used. On the other hand, devices made using Au and IrO2 show small or no
voltage drop respectively. Furthermore according to this analysis, the reason for
observing a low effective carrier mobility of 0.006 cm2/Vs for transistors made using
RuO2 metal compared to the effective carrier mobility of 0.08 cm2/Vs and 0.1 cm
2/Vs for
Au and IrO2 can be explained.
In addition to the quantitative analysis of the voltage drops at the barriers, for the first
time the I-V behavior of a metal-pentacene barrier (reversed biased metal-pentacene
junction) in a pentacene field effect transistor is extracted. This I-V behavior shows a
linear dependency of the current on the voltage drop at the contact. Therefore as the
current density increases, the voltage drop at the contact increases as well. Hence one
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needs to address this effect for short channel devices in which higher current densities
exist for a given applied voltage compared to that of long channel devices.
Furthermore, the linear IV behavior of the barrier shows that the charge conduction
mechanism at the metal-pentacene junctions cannot be explained by an ideal Schottky
barrier model and it appears to be dominated by trap assisted tunneling.
In addition to the investigation of the contact barrier in the pentacane transistors,
field effect transistors are fabricated using a very thermally stable pentacene (TTPO).
This pentacene derivative is electrically stable up to 200 ºC. The devices fabricated using
TTPO show a transistor behavior similar to that of conventional FET. The effective
extracted carrier mobility of TTPO transistors is 10-9
cm2/Vs at room temperature. As
temperature increases, the effective carrier mobility of devices increases as well and
eventually at 200 ºC it reaches to 9×10-9
cm2/Vs. This implies that the TTPO transistors
not only are thermally stable but also that the conductivity of this material increases as
temperature increases.
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Table of Contents
1. Introduction ................................................................................................................... 13
2. General background on organic semiconductor devices .............................................. 15
2.1 Introduction to organic devices ............................................................................... 15
2.2 Organic versus inorganic electronics ...................................................................... 16
2.3 Organic thin film transistors .................................................................................... 17
2.4 Brief introduction to other organic devices ............................................................. 18
2.4.1 Photovoltaic ...................................................................................................... 18
2.4.2 Light emitting diodes ........................................................................................ 18
2.5 Degradation of performance in organic devices ..................................................... 19
2.6 Current market demand of organic devices............................................................. 20
2.7 Device theory for organic field effect transistors .................................................... 21
2.7.1 Field Effect Transistors – Principle of operation .............................................. 24
2.7.2 Device structures of organic field effect transistors ......................................... 29
2.8 Charge injection/transport in organic transistors .................................................... 31
2.8.1 Charge injection in pentacene transistors ......................................................... 32
2.8.2 Charge transport in pentacene transistors ......................................................... 35
2.8.3 Space charge limited (SCL) current in organic diode versus transistor
configuration .............................................................................................................. 37
2.9 Extraction of voltage drops at the contacts ............................................................. 39
2.10 Organic transistors – performance development ................................................... 41
2.10.1 Effect of coating methods of organic semiconductor on the electrical
performance ............................................................................................................... 43
2.10.2 Effect of gate dielectric material on effective carrier mobility ...................... 44
2.10.3 Effect of electrodes and surface treatments .................................................... 45
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3. Device fabrication ......................................................................................................... 49
3.1 Sputtering recipes .................................................................................................... 54
3.2 Oxidation step on Ru and Ir metals ......................................................................... 56
3.3 Coating method of pentacene layer – Evaporation and spin coating ...................... 56
3.4 Design criteria for the optical mask ........................................................................ 57
4. Measurement methods .................................................................................................. 61
4.1 Electrical measurement methods ............................................................................. 61
4.1.1 Standard transistor (three terminals) measurements ......................................... 61
4.1.2 Electrical parameter extraction ......................................................................... 63
4.1.3 Four terminals measurement – Kelvin probing ................................................ 66
4.1.4 Temperature measurements .............................................................................. 69
4.2 Non-electrical measurement methods ..................................................................... 69
5. Transistors fabricated using novel pentacene derivatives ............................................. 70
5.1 Water soluble pentacene.......................................................................................... 70
5.2 TTPO – thermally stable pentacene ........................................................................ 72
6. Effect of metal-organic semiconductor interface – Experimental and modeling ......... 75
6.1 Energy barrier versus film morphology at metal-semiconductor interface ............. 77
6.2 Investigation of metal-pentacene junction using Kelvin probe method .................. 78
6.3 Modeling of measurements using COMSOL FEA analysis ................................... 89
6.4 Extraction of voltage drops at metal-semiconductor junctions using COMOSL
model ............................................................................................................................. 93
6.5 Current-voltage behavior of barriers (metal-semiconductor) in pentacene transistors
..................................................................................................................................... 104
6.6 Transistor characteristics of fabricated devices using various electrodes ............. 111
7. Discussion ................................................................................................................... 114
8. Conclusion .................................................................................................................. 120
Appendix A: .................................................................................................................... 123
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References: ...................................................................................................................... 127
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Table of Figures
Figure 1. Schematic of bottom gate field effect transistor. ............................................... 17
Figure 2. Planar and bulk heterojunction solar cells. ........................................................ 18
Figure 3. NMOS and PMOS - Device structures[10]. ...................................................... 21
Figure 4. Leakage paths[15]. ............................................................................................ 24
Figure 5. Transistor in inversion mode. ............................................................................ 25
Figure 6. Mode of operation of a transistor. ..................................................................... 26
Figure 7. Structures of Organic transistors[21]................................................................. 30
Figure 8. Au-pentacene interface[27]. .............................................................................. 33
Figure 9. PFOT treated electrodes - pentacene interface[27]. .......................................... 33
Figure 10. Pentacene-Au junction - treated versus untreated junction[29]. ..................... 34
Figure 11. Energy level diagram - Au-pentacene and Graphene-pentacene junction[30].35
Figure 12. Total resistance as a function of channel length[42]. ...................................... 39
Figure 13. Contact resistance extraction using four-point probe method[43]. ................. 41
Figure 14. Comparison of carrier mobility of organic materials[44]. ............................... 41
Figure 15. Cross-section of fabrication steps using double layer lift off. ......................... 52
Figure 16. Sidewall effect of using single layer PR process............................................. 53
Figure 17. Patterned wafer fabricated with optical mask. ................................................ 57
Figure 18. Typical electrodes (source/drain) structure of organic transistors. ................. 57
Figure 19. Electric field distribution on a 2D plane. ......................................................... 58
Figure 20. IDS-VDS behavior of transistor with gate leakage current. ............................... 59
Figure 21. Enclosed devices. ............................................................................................ 60
Figure 22 – Designed Kelvin structures on the optical mask ........................................... 60
Figure 23. DC characteristics of a FET – Left: Output characteristic; Right- Transfer
characteristic. ............................................................................................................ 62
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Figure 24. (a) Transfer characteristic (b) Output characteristic[52]. ................................ 64
Figure 25. Effect of contact at low drain-source voltages. ............................................... 65
Figure 26. Carrier mobility extraction. ............................................................................. 66
Figure 27. 4 point probe Labview program. ..................................................................... 68
Figure 28. (a) thin film of WSP on Au electrodes and Silicon dioxide gate insulator, (a)
from water solution, (b,c) EtOH, (d) Electrical response of thin film WSP
transistors. ................................................................................................................. 71
Figure 29. Optical image of a coated device with TTPO. The yellow areas are Cr/Au
electrodes. ................................................................................................................. 72
Figure 30. Transistor behavior at Vgs= -50 V. ................................................................. 73
Figure 31. Carrier mobility versus temperature. ............................................................... 73
Figure 32. Device structure used for Kelvin measurement. .............................................. 79
Figure 33. Energy level of pentacene interfacing metals (a) Ti or RuO2 (b) Au or IrO2 .
................................................................................................................................... 80
Figure 34. Barrier expected based on the theoretical energy levels and applied bias (a) Ti
or RuO2 (b) Au or IrO2.............................................................................................. 82
Figure 35. 4-point probe measurement done in transistor fabricated using RuO2 metal. . 83
Figure 36. 4-point probe measurement done in transistor fabricated using Ti metal. ...... 84
Figure 37. 4-point probe measurement done in transistor fabricated using Au metal. ..... 85
Figure 38. 4-point probe measurement done in transistor fabricated using IrO2 metal. ... 86
Figure 39. Proposed metals that result in no-barrier at source-pentacene interface for
transistor application. ................................................................................................ 87
Figure 40 Experimental data of Kelvin probing of transistors fabricated using IrO2 metal,
blue arrows show the expected voltage drops........................................................... 88
Figure 41. Energy barriers in 4-point devices. .................................................................. 90
Figure 42. Electrostatic simulation considering the effect of measurement pads. ............ 92
Figure 43. Simulation of devices with resistive area added to the intermediate pads. ..... 93
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Figure 44. Measurement data of transistors with Kelvin probes that are fabricated using
RuO2 electrodes versus 2D simulation. .................................................................... 95
Figure 45. Extraction of voltage drops at contacts. ......................................................... 96
Figure 46. Extracted voltage drops for transistors made with RuO2. ............................... 97
Figure 47. (Left) Measured data of transistors fabricated using Ti, (Right) Extracted
voltage drops at interfaces. ....................................................................................... 98
Figure 48. Measurement data of Au electrodes versus 2D simulation. ............................ 99
Figure 49. Extracted voltage drops for transistor made with Au. ..................................... 99
Figure 50. Measurement data of IrO2 electrodes versus 2D simulation. ........................ 100
Figure 51. Extracted voltage drops for transistor made with IrO2. ................................. 101
Figure 52. Comparison of voltage drops at source/drain-pentacene interface using
different metals. ...................................................................................................... 102
Figure 53. Extracted voltage drops at metal-pentacene interfaces for transistors made
using RuO2. ............................................................................................................. 104
Figure 54. Metal-pentacene junction represented with forward and reversed biased
barriers. ................................................................................................................... 105
Figure 55. IV behaviors of current density using different conduction mechanism. ...... 107
Figure 56. Current-voltage behavior of source-pentacene barrier when RuO2 metal is
used. ........................................................................................................................ 108
Figure 57 – Expected reversed biases metal-semiconductor junction solely due to
thermionic emission of carriers versus extracted IV behavior of metal-pentacene
barrier ...................................................................................................................... 109
Figure 58. Current voltage behavior of reversed biased Au-pentacene barrier versus
RuO2-pentacene barrier. .......................................................................................... 110
Figure 59. Electrical characteristic of transistors fabricated using Au ........................... 111
Figure 60. Electrical characteristic of transistors fabricated using IrO2. ........................ 112
Figure 61. Three terminal behavior of devices fabricated using RuO2........................... 113
Figure 62. Three terminal behavior of devices fabricated using Ti. ............................... 113
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Figure 63. IDS-VDS behavior of transistors at low drain-source voltages for (a) transistors
made using Au (b) transistors made using IrO2, (c) transistors made using RuO2. 117
Figure 64 – IV behavior of reverse biased metal-pentacene junction in pentacene field
effect transistors ...................................................................................................... 118
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1. Introduction
The idea of incorporating organic oligomers and polymers for device applications
came from the fact that the manufacturing cost of these devices is lower than that of
inorganic devices. As an example, it’s been estimated by [1] that the manufacturing cost
of organic solar cell panels will be reduced from $400/ft2 in the case of silicon PV panels
to at most $150/ft2 for the organic PV panels. Moreover, the possibility of making these
devices on the flexible substrates is another motivation toward this branch of device
manufacturing. The flexibility of devices is an advantage where space saving, flexibility
or production constraints limit the usability of the rigid devices.
The three major applications of organic materials are Organic Light Emitting Diodes
(OLEDs), Organic Field Effect Transistors (OFETs) and Organic Photovoltaics (OPV).
From the manufacturing perspective, this branch introduces the novel idea of flexible and
printable electronics. From the device perspective each application in organic electronics
has its own pros and cons. The main motivation for development of organic electronic
devices is low manufacturing cost. Other advantages are:
Mechanical flexibility
Printability of organic layers; hence large scale manufacturing
The two main applications of OLEDs are in full color displays and lighting. Although
organic LEDs are somewhat industrialized nowadays, there are still challenges in this
field. Improving the performance stability, efficiency and generating white light are the
important ones.
Another application of organic materials is in the transistor domain so called OFETs.
Two potential applications of OFETs are in electronic tags (used in banks, telephone
cards, products) and flat panel displays.
Besides the advantages of using organic devices, still more work needs to be done to
resolve the challenges exist in this field. In organic photovoltaics as well as OFETs and
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OLEDs, the main challenges are low efficiency (low carrier mobility in OFETs) as well
as the performance stability of the devices over time.
The future of this branch of electronics and overcoming the challenges of this
field are tied to three domains: Materials, device theory/models, and experimental
observations.
From the material perspective there should be a track of making new materials.
One of the concerns that should be addressed in new materials is the performance
persistency of the materials over time and various environments (i.e. humid environment,
non-vacuum environment and heated/cold environment).
Meanwhile from the device theory perspective there should be an in-depth understanding
of the electrical behavior of devices. Clearly, for this new generation of electronic
devices there should be well-established concepts and models. This indeed helps the
engineers to incorporate these models to design applicable and reliable devices.
Understanding the behavior of devices is also tied to understanding the experimental
data. Therefore systematic experiments need to be done to get more insight about the
device behavior.
As will be explained later, one of the main factors influencing the electrical
performance of organic transistors is the effect of contacts. As will be explained in detail
later, effect of contact refers to phenomena happening when a metal interfaces with the
organic materials. This effect exists in all organic devices and affects the electrical
performance of the devices. The focus of this dissertation is to understand this effect for
pentacene field effect transistors by having systematic experiments as well as
simulations.
Moreover as a collaborative work with the chemistry department of University of New
Hampshire, for the first time two novel derivatives of pentacene are introduced.
Pentacene is a well-known p-type organic semiconductor that has been vastly
investigated in literature. One of the introduced novel materials is a thermally stable
pentacene derivative that does survive up to 200 °C and the other material is a water
soluble pentacene. The applicability of each of these compounds will be explained later.
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2. General background on organic semiconductor devices
2.1 Introduction to organic devices
For the past forty years, inorganic semiconductors such as silicon, insulators such
as silicon dioxide and different metals have been the backbone of the semiconductor
industry. So far inorganic technology has shown outstanding performance for various
industrial and consumer electronic applications. Inherently this technology has its own
limitations such as scaling issues, rigidity of the devices, cost and complexity of the
manufacturing. From the device perspective, engineers and scientists are investigating
other possible ways to make devices and circuits to solve these problems. One of the
alternative way introduced more than three decades ago is using organic materials to
make electronic devices.[2]
The idea of synthesizing organic semiconductors was first introduced in the 1940s.[3]
Later, during the 1980s, the novel concept of using organic semiconductors in electronic
devices was introduced. After developing the idea of using organic semiconductors in
electronics application, in the 1990s for the first time the Friend group at the Cambridge
University published the first polymer based organic LEDs. Following that in the 2000s
for the first time the conductive polymers were discovered and developed by Heeger et
al. which won the Noble prize.[4]
The earliest organic materials synthesized are Alq3 (8-hydroxyquinoline aluminum), PPV
(poly p-phenylenevinylene) and PT (polythiophene). These synthesized organic materials
later got attention to be used in OLEDs and field effect transistors.[5]
Unfortunately so far the electrical performance of all device types manufactured using
various organic materials are tied to their limitations. Some of these limitations are
addressed later in this chapter.
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2.2 Organic versus inorganic electronics
As already mentioned above, currently the electrical performance of inorganic
transistors and solar cells is substantially higher than that of organic transistors and solar
cells. This however is not true for OLEDs in which cost and performance of them are in
tight competition to that of inorganic LEDs.[6]
From the transistor perspective the electrical performance is referred to the carrier
mobility (hence the switching speed) of the transistor. Switching speed of a transistor
refers to the time that takes for the transistor to go from “fully OFF” state to “fully ON”
state. The former case is also called cut-off mode and the latter case called saturation
mode.[7] To be able to find the switching speed we need to know the time it takes for the
carrier to cross the channel. The following equation shows the time needed for a carrier to
move along a channel with length ‘L’ under the application of electric field ‘E’, is
inversely proportional to the carrier mobility ‘µ’. [8]
Equation 1
Higher carrier mobility results in a higher carrier velocity and hence higher switching
speed. However, so far all organic transistors suffer from the low carrier mobility. This is
the main reason that the organic transistors are not applicable where high switching speed
matters. Even incorporating the organic transistors in applications where lower switching
speed is needed, is undesirable due to performance degradation of transistors over time.
In summary although the field of organic electronics faces challenges that should
be addressed and resolved by the researchers, low manufacturing cost is still the main
motivation for research communities working in this field.
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2.3 Organic thin film transistors
The principle of operation of the transistors is discussed in section 2.7 of this
thesis in detail. Any transistor has three terminals so called gate, source and drain
electrodes. In short, if a sufficiently high voltage is applied to the gate of a transistor
(with respect to source electrode), a conducting channel along the source and drain region
will be formed.
Depending on the application, the conducting channel can be un-doped or doped (p-type
or n-type) semiconductor. In p-type semiconductors the majority carriers are holes while
in n-type materials the majority carriers are electrons. In the case of either n-type or p-
type materials, at equilibrium the lattice is not negatively/positively charged. The
difference between doped and un-doped semiconductor is the level of electrical
conductivity that the semiconductor has due to the number of quasi-free carriers.
So far out of all available organic semiconductors, the number of synthesized p-type
materials is higher than that of n-type materials.
The fabrication methods for organic transistors are investigated later in this chapter. It is
worth here to say that for using the organic material (either n-type or p-type) the channel
is formed in a thin layer of organic semiconductor coated on the gate dielectric as shown
in Figure 1. Depending on the material used, the organic transistor can act as a p-type or
n-type transistor.
Figure 1. Schematic of bottom gate field effect transistor.
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2.4 Brief introduction to other organic devices
2.4.1 Photovoltaic
A photovoltaic cell is a specialized semiconductor diode that converts light
into electricity. Upon absorption of a photon in a molecule, an excited state, called an
exciton, is formed. This excited state is regarded as the electron-hole pair. In the
photovoltaic cell this electron-hole pair is broken due to the effective electric field at the
interface. The effective electric field breaks the excitons by causing the electron to fall
from the conduction band of the absorber to the conduction band of the acceptor
molecule.
Organic thin-film solar cells have not yet been commercialized but they are being
intensively investigated in laboratories. As already mentioned the current challenges in
this field are the stability (lifetime) and limited efficiency of the cell. [9]
Figure 2. Planar and bulk heterojunction solar cells.
2.4.2 Light emitting diodes
Organic light emitting diodes (OLEDs) are electronic devices made by placing a
thin film of an electroluminescent organic material between two conductors of different
work functions. When an electrical voltage is applied, electrons and holes are injected
into the electroluminescent material. When these carriers recombine, light is emitted.
Additional thin film layers are usually added for different purposes such as electron and
hole transport. The stability issues of the cells are as challenging as that of other organic
devices. Typically encapsulation methods are used to prevent the diffusion of oxygen
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molecules and water vapors into the cell. In the next section various causes of
performance degradation of organic devices are explained.
2.5 Degradation of performance in organic devices
There are three major degradation reasons in the organic devices. One is the
diffusion of the oxygen and water molecules in the device. Another is the degradation of
the material due to UV light illumination. A third is the effect of the environmental
temperature on the devices. These three effects exist in any type of organic devices.
One way to increase the stability of the organic devices is to use a protective
encapsulation. Another way is to add Fullerene to the compound and due to its high
stability it enhances the lifetime of the material.
Even if the material itself is resistant to the oxidation phenomena, the oxygen molecules
can result in the surface oxidation of the electrodes. This interface oxide can hinder the
electric conduction and make the charge collection more difficult.
At the elevated temperature the degradation in the device can be caused by the
decomposition of the material. In the layered devices such as OPVs or OLEDs, higher
temperature results in the diffusion of the molecules of any layer into others. This change
in morphology is irreversible.
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2.6 Current market demand of organic devices
According to a market report published by Transparency Market Research the
global organic electronics market is expected to be worth $44.8 billion in 2018. The
market growth will include non-volatile memories, OLED devices and OPVs.[9]
Currently among all the applications of the organic devices, OLEDs accounts for the
greatest share of sales. Although currently the market of OLEDs is in displays,
Nanomarkets sees demand for OLED lighting market reaching $6.4 billion in 2016. Other
applications including transistors, sensors and photovoltaics will also make a growing
contribution to the market of organic electronics.
As already mentioned, low cost and printability of manufacturing are the motivations
toward using organic devices. Current electronic devices are produced by complex and
costly process that entails cycles of deposition, etching, and removal on rigid substrates.
In contrast organic electronics are based on small molecules and polymers. These
materials can be made as inks and printed on any substrate. Current electronic devices
available in the market such as OLEDs are produced by vapor deposition of the small
molecules. As stated by Nanomarkets “There is a need for new and better inks that will
support organic electronics within the context of functional printing, or at least for useful
coating processes such as spin coating.”
The leading players of the organic electronics market are BASF Future Organization,
GmBH, Ciba Specialty Chemicals Holding Inc., Corning Incorporated, Eastman Kodak
Firm, Merck KGaA, OSRAM GmbH and Samsung SDI Co.,TDK Corporation, Tohoku
Pioneer Corporation, AGC Seimi Chemical Co., Ltd, Aixtron AG, Cambridge Display
Technologies Ltd., E Ink Corporation, eMagin Corporation, H.C. Starck GmbH, Poly-
Optical Products, Inc., Plastic Logic, Seiko Epson Corp., and Univision Technology Inc.
[9]
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2.7 Device theory for organic field effect transistors
Structures of a top-gate PMOS and NMOS inorganic field effect transistors are
shown in Figure 3.[10] The structures consist of a substrate/channel material (in this case
silicon), source and drain regions that are typically highly doped, the metallic contacts for
the source, drain and gate electrodes. In addition to these electrodes there is an insulating
layer that is often a silicon dioxide layer. The gate electrode is often silicon/poly-silicon
although metals can be used as well. Later on possible structures of organic field effect
transistors are shown. Since the electrical conduction is controlled using these four
electrodes (gate, source, drain and substrate terminals), the field effect transistor is a four
terminal device. Sometimes the field effect transistor is said to have only three terminals.
This refers to a condition when the source and substrate terminals are connected together,
or when there is no substrate connection.
Figure 3. NMOS and PMOS - Device structures[10].
One of the most important design parameters for circuit designers is the aspect ratio of
the transistors. The aspect ratio is the ratio of the width of the channel to the length of the
channel. The distance between the source and drain electrodes is called channel length
and the extension of these electrodes is called channel width.
Based on the channel type, field effect transistors can be divided into two groups of p-
channel and n-channel transistors. The n-channel FET is made on p-type substrate and the
p-channel FET is made on n-type substrate. The reason for this selection is that there
should be no channel formation when there isn’t any gate electrode. This means that for
the n-channel transistor the channel between source and drain electrode needs to be
formed in the p-type substrate upon the application of the gate voltage. In a p-doped
substrate the electrons (n- type carriers) are only minority carriers and before the
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application of the gate voltage there is no n-channel formed across the source-drain
electrodes. Similarly for the p-channel transistors the substrate should be an n-type. P-
type channel should be formed in the substrate upon the application of the gate voltage.
The source and drain regions are n-type in the case of n-channel FETs and p-type in the
case of p-channel FETs. These regions can be highly doped for efficient charge carrier
injection/collection.
Furthermore each of n/p-channel transistors can be enhancement-type or
depletion-type FETs. The enhancement-type field effect transistors are in the cut off
mode with no electrical conduction when the gate voltage is zero. As the proper gate
voltage is applied, the channel will be formed and the transistor turns on.
In contrast the depletion-type transistors are conducting at zero gate voltage and the
transistor is ON. Increasing the gate voltage decreases the channel conductivity and
eventually can turn off the transistor. The pentacene transistors which are the focus of
this thesis show enhancement p-type FET behavior. The electrical characteristic of the
pentacene transistors will be discussed later in detail.
Generally in an enhancement field effect transistors, the current flows between source
and drain electrodes when the magnitude of the gate-source voltage is higher than the
threshold voltage. In the case of enhancement n-channel FETs, the gate-source voltage
and the threshold voltage both have positive values. To turn on an enhancement p-
channel field effect transistor, the gate-source voltage and threshold voltages should have
negative values. For the p-channel FET to turn on, the gate-source voltage should be
smaller than the threshold voltage (absolute value of the gate-source voltage should be
higher than the threshold voltage). [11]
Ideally, when the transistor is in the off state, there is no current flowing through
the channel and therefore the power dissipation of the device in this state is zero.
However in reality this is not valid and the transistor suffers from various leakage paths.
The leakage currents and their effect on performance are important hence it is worth
talking about leakage paths here.
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One of the possible leakage paths exits in transistors is by tunneling of electrons through
the oxide layer. This tunneling effect increases as the oxide thickness decreases.
Especially this type of leakage is an important phenomenon in the small-scale devices in
which the oxide thickness scales down to nanometer. To overcome this oxide leakage,
researchers have introduced high-K dielectrics. These dielectrics should have large K
(dielectric constant) and be able to have a good electrical insulation. Typical high-K
dielectrics are HfO2 (K~25), ZrO2 (K~25), TiO2 (K~80). [12]
Another type of leakage current is subthreshold leakage current. This leakage is a current
passing through the channel when the magnitude of the gate-source voltage is less than
the magnitude of the threshold voltage. This means that the transistor should be in the off
state but still some current is sensed at drain-source electrodes. As the magnitude of the
threshold voltage shrinks the effect of the subthreshold current will be more apparent.
The other possible current leakage path is when the channel length reduces. This effect is
so called the short channel effect. The reduction in the channel results in high-induced
electric field. This high electric field can cause a physical damage at the interface of the
channel-electrodes. The damage results in mobility degradation and shift of the threshold
voltage.[13, 14]
In addition, this high electric field can cause hot carrier injection phenomena (HCI). This
effect happens when the carrier (holes or electrons) having sufficient energy to overcome
the silicon dioxide barrier and penetrate to this layer. The term ‘hot’ refers to the effective
temperature used to model the carrier density and not the temperature of the device. This
issue can shift the threshold voltage and sometime this shift can cause the device to never
go to the OFF state.
Now let’s consider a nano-scale transistor in the OFF-state and the ON-state as shown
below. In the OFF-state of the transistor, the main types of leakage currents are shown.
The GIDL (Gate Induced Drain Leakage) leakage is a current between drain and
substrate due to high electric field between gate and drain. When the FET is in the
standby mode the drain terminal is connected to the power supply while the gate is
24
grounded. This can induce a high electric field hence unwanted current conduction. Also
as we know there are p-n junctions between source/drain and substrate. In the case of the
reverse bias, this junction will conduct and results in a leakage current. This leakage
current is known as BTBT (Band to Band tunneling) current. [15]
Figure 4. Leakage paths[15].
These current leakages increase the power consumption of the transistor even in the OFF
state. Ideal FET should dissipate no power while it is in the OFF state. Figure 4(a) shows
that as the transistor scales down, the OFF state current increases. This is in contrast with
the required properties of a transistor.
Also as the transistor scales down the contact resistances become more significant and
they result in the reduction of the ON current. The contact resistance, as its name implies,
is a resistance at the interface of the metal and the semiconductor. In a conventional FET
the contact resistance has negligible effect on the channel resistance but as the device
scales down the effect of this resistance becomes more significant on the overall
electrical behavior.
2.7.1 Field Effect Transistors – Principle of operation
As already mentioned the transistor operation is based on the applied voltages at
the electrodes. In other words the operation is based on the voltage differences across the
electrodes. These voltages control the conductivity of the channel. These potential
differences are VDS (voltage difference between drain and source terminals) and VGS
(voltage difference between gate and source terminals).
25
To be more specific, let’s consider an n- type field effect transistor. As mentioned earlier
to have an n-type transistor operation, the channel formed across the source-drain
electrodes should be n-type (electron conduction). Initially if the positive voltage is
applied at the gate-source electrodes, this voltage repels the positive charges at the
interface of the insulator-semiconducting channel. This will happen at VGS<VT (VGS and
VT are both positive quantities). This results in the depletion of the channel from the
positive charges (holes). If VGS increases (VGS>VT) the channel becomes inverted
meaning that the electrons become induced at the interface of the insulator and the
semiconducting channel. A schematic of the inversion mode is shown below.[16]
Figure 5. Transistor in inversion mode.
In this case the channel is formed and also inverted. The transistor can start its operation.
The explanation mentioned above is also valid for p-channel transistors with the
difference that the p-channel should be formed in n-type substrate. Upon the application
of a negative gate voltage the channel will be depleted from the electrons (VGS>VT; VGS
and VT are negative quantities) and further decrement of the gate voltage (VGS<VT) will
invert the channel hence holes will be induced at the interface of the insulator and
semiconducting channel.
Any transistor (p-channel or n-channel) has three modes of operation. Charge
accumulation, depletion of the channel and channel inversion.
The accumulation mode is when the gate voltage attracts the charges from the substrate to
the insulator interface. In the case of the n-channel transistor, the negative gate voltage
attracts holes existing in the p-type substrate to the insulator interface. Similarly in the
case of the p- channel transistor the positive gate voltage attracts electrons to the insulator
interface. In the accumulation mode the transistor stays in the off state.
26
The depletion mode is when the gate voltage depletes the channel of carriers. Further
increment of the magnitude of the gate voltage induces minority carriers of the substrate
to the insulator interface. This mode is so called an inversion mode.
Now assume that the channel has been formed and the transistor is ready to operate
(transistor is ON). The transistor operates in different phases of electrical conduction.
These phases are so called as the sub-linear region and saturation region. The curvature
of the IDS-VDS characteristic is the reason that the first region is called sub-linear IV
behavior. Also at saturation region as its name implies the drain-source current is at its
maximum value and cannot be increased anymore unless the gate-source voltage
changes. Figure 6 shows the I-V characteristic of a typical transistor and its operating
regions. [17]
Figure 6. Mode of operation of a transistor.
Notice that the current and voltage axes are absolute values. This means that the behavior
of the n-channel and p-channel transistors is similar and the only difference is that the
current and voltage values in the p-channel transistors are negative. Therefore the I-V
characteristic of an n-channel transistor is in the first quadrant of the IDS-VDS coordinate
and for the p-channel transistor is in the third quadrant of the I-V coordinate.
27
For the transistor to operate in the sub-linear region the following should hold.
Equation 2
In this region for lower magnitude of the drain-source voltages the current varies linearly
with the drain voltage. It can be deduced from the above equation that for the transistor to
operate in the saturation region the following general expression should hold:
Equation 3
The conditions mentioned above are valid for both the n-channel and p-channel
transistors. To be able to drive the current-voltage equation we should start by finding all
the parameters influencing the current passing along the source and drain electrodes. In
simple terms the current across the channel is the number of charges passing a given area
per unit time. Mathematically the current would be ID= -W Qch(y) v(y) in which W is the
channel width, Qch is the charge across the channel as the function of the channel length
and v is the carrier velocity as the function of the channel length. The “y” in the equation
represents the current direction from the source electrode to the drain electrode. The
reason for the negative sign is that in the case of the p-channel transistor in which the Qch
is positive if we apply negative voltage to the drain electrode and ground the source
electrode, the direction of the current will be from source to drain. This means that the
drain to source current should have a negative sign implicating the reverse direction of
the current. Similarly in the case of the n-channel transistors, in which the Qch is negative,
if we apply positive voltage to the drain electrode and ground the source electrode the
direction of the current is from drain to source. Therefore in the case of the n-channel
transistor the negative sign in the equation should exist to have a positive drain-source
current. The drain current equation mentioned above is a general equation for any type of
FET.
As the pentacene field effect transistors show p-channel transistor behavior, rest of the
current equation derivation will be based on the p-channel FET. As already mentioned
the current equation for the transistor is: ID= -W Qch(y) v(y).
28
In this equation ‘v’ the carrier velocity is the product of the carrier mobility μ(y), and the
electric field along the channel εL(y). Substituting the equation for the carrier velocity
into the general current equation we find the channel current to be:
( ) ( ) ( ) Equation 4
To finalize the current equation we should find the equation for the charges along the
channel. As we may already know in a capacitor we have Q=CV in which ‘C’ is the
capacitance and the ‘V’ is the potential difference across the capacitor. Similarly the
charge in the channel is the product of the voltage difference across the channel and the
capacitance. The capacitance is the insulator capacitance and if the silicon dioxide is used
it is denoted as Cox. The voltage on the top electrode (gate electrode) is VSG-|VT| and on
the lower plate of electrode (channel) is VCH(y). The latter is the voltage between the
channel and ground. This voltage varies as the function of position ‘y’ along the channel.
Therefore the total voltage difference across the capacitor (COX) is (VSG-|VT|)-VCH(y).
Substituting in the general equation yields:
( ( )) ( ) ( ) Equation 5
The electric field ‘εL’ is the voltage difference over a distance
. The voltage
across the channel changes from VSD to zero. Also ‘y’ in the equation changes from 0 at
the source electrode to L (channel length) at the drain electrode. Therefore substituting
the formula for the electric field in the above equation and integrating the equation we get
the current-voltage equation for the p-channel field effect transistor as:
( )
Equation 6
This equation is known as the equation for the p-channel transistor in the sub-linear
region. To find the maximum possible value of the current (saturation region) presumably
all the VSG-|VT| voltage dropped along the channel. This means that VSD=VSG-|VT|.
Substituting this expression in the above equation results in the saturation region equation
as:
( )
Equation 7
29
All the mentioned equations assume gate independent field effect mobility and gradual
channel approximation. The carrier field effect mobility decreases as the magnitude of
the gate-source voltage increases. The reason for this decrement is that increasing the
magnitude of the gate-source voltage increases the transverse electric field into the
channel hence decreases the mobility of the carriers. [18] Also the gradual channel
approximation states that the rate of variation of the lateral field in the channel is much
smaller than that of the vertical field. In other words the channel potential varies slowly
along the channel. However as the channel length decreases the validity of this statement
is not often met.[19]
2.7.2 Device structures of organic field effect transistors
So far the conventional field effect transistor has been discussed. The remainder
of this section talks about the organic field effect transistors. Organic transistor refers to a
transistor that has an organic layer as the semiconducting channel. Figure 7 shows
possible configurations of organic transistors. The two configurations shown on top right
and bottom left of the figure are bottom gated structures and the other two structures are
top gated electrode. The ‘top’ refers to the position of the gate electrode with respect to
semiconductor layer. In general, the fabrication of the bottom-gate transistors is easier
than the top-gate transistors since a deposition step for another insulator is not needed.
In addition to that the placement of the source/drain electrodes with respect to the
semiconductor layer is also important. Structures such as the one on the top left of the
figure is a bottom electrode and the one on the top right is top electrode configuration. In
addition to these configurations top electrodes top gate structure can also be used
although it’s rarely reported in the literature. [20]
30
Figure 7. Structures of Organic transistors[21].
The principle of operation of the organic transistors is similar to the conventional
transistors although some aspects of the operation of the organic transistors such as the
contact effect and charge transport are not thoroughly investigated or understood.
31
2.8 Charge injection/transport in organic transistors
One of the concerns about any organic transistor is regarding its performance and
especially its carrier mobility. To analyze the carrier mobility we should think about the
effect of contacts as well as the amount of current flow in the semiconductor itself. The
concept of charge injection/transport is similar to what is happening in a water hose. In
this case the effect of valve is similar to the injection phenomenon happening at the
metal-semiconductor junction and the hose is the semiconductor channel. Hence the
name of current injection refers to how charge injection happens at the interface of the
metal-semiconductor and the name of charge transport refers on how the charges pass
through the semiconductor. [22]
In the case of inorganic semiconductors such as silicon, there is a strong coupling
between the atoms of the lattice. This leads to delocalization of the electrons. Free
carriers can be generated thermally or via excitation. However this is not the case in the
organic semiconductors due to the structural differences and defects. Although the charge
transport mechanism in the organic semiconductors is not well understood, it has been
narrowed down to a few possible transport mechanisms. One of these mechanisms is so
called phonon assisted hopping. In this mechanism the phonon helps the electrons to hop
the barrier and therefore current flows. Since the energy band of the organic layers can be
drastically change because of the molecular disorder, the concept of energy bands may
not be applicable anymore. That is the reason that to analyze the charge flow in an
organic layer, we need to rely on molecular interactions.[23] If the charge transport is due
to hopping method it is expected that the carrier mobility to decrease as the temperature
decrease.
Another charge transport mechanism is so called ‘band transport’. Band transport
mechanism considers a defect free crystal. In this case periodic potential waves cause the
loosely bounded electrons to move, similar to inorganic materials. In the case of band
transport it is expected that the carrier mobility to increase as the temperature decrease.
This effect is due to the fact that the scattering of electrons becomes less significant as the
temperature reduces.[24]
32
2.8.1 Charge injection in pentacene transistors
The charge injection mechanism in organic semiconductors can be divided into so
called the bulk-limited and space charge limited injections. The bulk-limited injection
happens when the contact resistance of the metal-semiconductor layer is negligible to
channel resistance (semiconductor layer). Hence the name bulk-limited implies the fact
that the current is limited by charge transport mechanism rather than the contact. This
injection mechanism happens when the contact between the electrode and semiconductor
is ohmic and the applied voltage across the semiconductor is low. In the case of
pentacene to minimize the effect of contact, gold materials as source/drain electrodes are
widely used. This is due to minimum energy difference between HOMO level of
pentacene (~5.0 ev) and the work function of Au (~5.1 ev). [25]
However at higher voltage drop across the organic semiconductor, this injection
mechanism is not true anymore. The electric field is high; the current density will be high
as well. However the electrons will get trapped as they conduct along the channel. This
effect is due to localized states such as traps and defects in organic semiconductors. Since
the organic materials have poor carrier mobility this effect will be more apparent. In this
case there is a significant charge concentration in the material and the name ‘space charge
-limited’ is given for this injection mechanism. As will be discussed in section 2.8.3, the
space charge limited current does not happen in organic field effect transistors and only
exist in stacked layer (diode like) structures.
The current-voltage behavior of a bulk-limited (ohmic) injection is linear. However in the
case of space charge limited, the current in the semiconductor increases non-linearly as
the voltage across the semiconductor increases.[26]
Optimization of charge injection in pentacene transistors relies in understanding
1) the effect of the semiconductor-metal energy barrier and 2) the morphology of the film
at the metal-semiconductor junction (including film discontinuities near the metal
interface).
33
As already mentioned above, one of the widely used materials as source/drain electrodes
is gold. If the gold electrode interfaces the pentacene layer without any intermediate
layer, that can cause formation of voids. The following image shows an example of film
morphology of a pentacene transistor and the voids at the interface. The structure of this
specific transistor is bottom-gate top-electrode. From the image it can be seen that at the
interface of Au-pentacene there are pentacene film discontinuities.
Figure 8. Au-pentacene interface[27].
As suggested by Asadi et al. treating the electrodes with self-assembled monolayer of
PFOT can increase the effective carrier mobility from 10-5
cm2/Vs for untreated
electrodes to 0.0015 cm2/Vs for treated electrodes. The following image shows the film
morphology of Au+SAM – pentacene interface.
Figure 9. PFOT treated electrodes - pentacene interface[27].
34
In this case the Au-pentacene interface has fewer voids. As suggested by [27] the
dominant role in the carrier mobility improvement is better coating at the interface rather
than the aligned energy levels at this interface. This means that the charge
injection/collection has been improved due to lack of voids.
Other thiol based self-assembled monolayers are also proven to reduce the voids at the
interface of Au electrodes. These thiol-based compounds such as PFBT and ODT
increase the uniformity of the pentacene layer along the electrodes as well. In the case of
ODT the carrier mobility is increased by 25% compared to the untreated electrodes. [28]
On the other hand, it is reported that the Au-penatcene interface can have an energy
difference even if there is a uniform coating without any voids at the interface. This
energy difference is shown below. Coating of an intermediate layer can change this
energy difference. As suggested by [29], coating a layer of 2-mercapto-5-
nitrobenzimidazole can reduce this energy barrier two times. This treatment can increase
the carrier mobility of 0.006 cm2/Vs for the untreated junction to 0.14 cm
2/Vs for the
treated junction.
Figure 10. Pentacene-Au junction - treated versus untreated junction[29].
Another case is that, rather than treating the Au electrodes for better coating at the
interface or reducing the energy barrier, we can also use other electrodes to improve the
contact resistance and hence better charge injection. One of these materials is Graphene.
35
The energy barrier between the Au electrodes and pentacene layer is in the range of a few
hundreds meVs (treated or untreated). Choosing Graphene electrode can reduce this
energy barrier ten times and increase the carrier mobility extracted from transistors at
least two times. In this case the carrier mobility is 0.16-0.28 cm2/V.s for the untreated
Au-pentacene junction and 0.4-1.01 cm2/V.s for the Graphene-pentacene interface. In this
case the contact resistance extracted from the I-V behavior of transistors was reduced
from 0.86 MΩ to 0.56 MΩ. [30] The methods for extraction of contact resistance from
the experimental data are discussed in section 2.9.1 in details.
Figure 11. Energy level diagram - Au-pentacene and Graphene-pentacene junction[30].
2.8.2 Charge transport in pentacene transistors
As already mentioned above one of the charge transport methods in the organic
semiconductor is band transport. As it’s been reported by [31] this charge transport
method results in carrier mobility of 40 cm2/V.s for pentacene transistors. Such high
carrier mobility is only possible in a single crystal layer of pentacene layer and it is due to
band-to-band transport. The single crystal layer results in ultra-pure and trap-free layer.
This is the reason of such high carrier mobility.
In the case of TIPS pentacene transistors substantial work has been done to understand
the charge injection and transport methods. One of the parameters that can affect the
carrier mobility is temperature. In silicon-based transistors as temperature increases the
carrier mobility decreases due to increase of electron scattering. However in the case of
36
TIPS pentacene transistors as temperature increases up to a transition point temperature
Ta=60 °C the carrier mobility increases. This is believed to be as a result of thermal
relaxation of the TIPS pentacene and causes four times increase in carrier mobility
compared to the one at room temperature. As the temperature passes the transition points
the carrier mobility decreases substantially. The reason for reduction of carrier mobility is
believed to be due to formation of cracks in the semiconducting layer. In this case the
effective carrier mobility is ten times less than that of at room temperature. [32]
37
2.8.3 Space charge limited (SCL) current in organic diode versus transistor configuration
Space charge limited current is a phenomena in which electrode will not inject
any more charges due to accumulation of charges in the channel (or near electrode
interfaces). This effect has been observed in the layered structures such as OLEDs, solar
cells and photo-detectors. [33-35]
Carrier mobility in organic materials is low in the order of 10-5
-10-3
cm2/Vs. If a strong
charge injection happens (i.e. in modern OLEDs, standard electroluminescent operation
requires current density injection of more than 3 mA/cm2), low carrier mobility of the
organic semiconductor results in the accumulation of charges within the semiconductor
layers. [36] This phenomenon causes non-uniform charge distribution in the organic layer
of stacked layered devices. Hence the efficiency of these device types will be limited.
[37] In the case of the space charge limited current in a single layer and trap free
semiconductor, the current-voltage behavior follows Mott-Curney relation also known as
Child’s law.
Equation 8
In the above equation μ is the carrier mobility of the organic semiconductor and L is the
length (thickness) of the organic layer.[38]
Although the SCL phenomena occurs in organic layered devices, in the case of organic
transistors this phenomena does not happen. Let’s consider an NMOS transistor in which
the channel is n-type. In this case, when the inversion layer forms in the channel,
electrons flow from drain to source electrodes. The inversion layer forms when
sufficiently high gate voltage (positive) is applied (Vgs>Vth). The number of charges that
forms in the inversion layer is proportional to the applied gate voltage.[39]
When a transistor operates in the triode region, as the voltage across drain-source
electrodes is applied, charges in the inversion layer flow from drain to source electrode.
As the drain-source voltage increases the voltage drop at oxide semiconductor interface
near the drain electrode reduces; hence the induced inversion charge density reduces near
38
the drain-channel interface.[40] This means that in the operation of the field effect
transistors the charge density in the channel is a function both Vgs and Vds. If the applied
drain-source voltage increases the charge density near drain electrode reduces. This
prevents the transistor (including organic field effect transistors) to have charge transport
limitation due to space charge limited current. [41]
39
2.9 Extraction of voltage drops at the contacts
Methods of extraction of the voltage drops at the contact can be divided into two
main categories. The first category is using the I-V characteristic of the transistors with
various channel lengths and the second method directly measures the channel potential to
accurately extract the voltage drops at the contacts. The rest of this section explains these
two methods in detail and talk about the advantages and drawbacks of each.
The first method mentioned above is so called Transfer Line Method (TLM). This
method is more popular in literature due to ease of extraction. In this method organic
transistors with various channel lengths should be DC characterized. This method uses
the linear region of operation in transistor and later in this section I will explain why we
should use the linear region. As it is demonstrated in detail in section 2.7, the drain-
source current is linearly proportional to drain-source voltage at small drain-source
voltages.
Let’s call the ratio of
the Rtotal of the transistor in linear region. Rtotal means that this
resistance is taking into account the channel resistance (Rch) and contact resistance (Rc).
If we plot the Rtotal for various gate-source voltages as well as various channel lengths we
get a plot similar to the following plot.
Figure 12. Total resistance as a function of channel length[42].
The next step is to extrapolate all the lines and find the intercept point. The meaning of
the intercept point is that at that point the Rtotal is no longer a function of gate-source
40
voltage. This means that Rch is no longer a part of Rtoal and Rtotal=Rc. [43] As this method
uses the dependency of the drain-source current to drain-source voltage, only linear
region of operation is appropriate for this extraction method. Although this method is
simple and does not require special device configuration it suffers from the following
drawbacks:
This measurement requires devices with various channel lengths. Meanwhile all
the other parameters such as carrier mobility should be unchanged from device to
device.
This method cannot distinguish the contact barrier/resistance at source and drain
electrode. [42]
To overcome the problems motioned above we can use another method so called Kelvin
probing method. Kelvin method is a probing technique that measures the potential along
the channel. In the literature, the AFM tip has been used to measure the voltages along
the channel. [43] However this technique is complex and requires costly equipment.
Another approach in using Kelvin probing technique is to use the intermediate pads to
measure the voltages along the channel. This approach involves simple fabrication and
measurement procedures. In this case inner electrodes with various channel lengths are
microfabricated along the channel (L1,L2,.. <L). During this measurement the voltage
applied at source and drain electrodes are VS (typically VS =0) and VD respectively. Upon
the application of Vs and VD, the voltage drop across the inner electrodes is sensed. To be
able to extrapolate a line we need to have at least a pair of intermediate electrodes. As
shown in the following figure at Length=L on the x-axis the voltage drop is less than VD
by ΔVD and at Length=0 the voltage is higher than zero by ΔVs. In this dissertation the
novel method of extraction of contact effect using intermediate Kelvin pads are
introduced and investigated.
41
Figure 13. Contact resistance extraction using four-point probe method[43].
2.10 Organic transistors – performance development
As already mentioned above one of the important parameter of any transistor that
shows its performance is its carrier mobility. The following figure shows specifically the
comparison of the carrier mobility of the organic materials (i.e. pentacene) to that of
silicon/poly-silicon. The figure shows that the carrier mobility of the pentacene transistor
is lower than that of si/poly-si and it is comparable to that of amorphous silicon.
Figure 14. Comparison of carrier mobility of organic materials[44].
This section reports some of the works published by researchers to improve the extracted
effective carrier mobility of the pentacene transistor and understand the factors affecting
this parameter. The effective carrier mobility refers to an extracted number from the I-V
behavior of transistors (in literature this often simply called carrier mobility).
The following table shows summary of some of the published work and the
corresponding electrical performance. This is the evidence of the diversity of work that
42
has been done to improve the effective carrier mobility. This table is sorted in ascending
order based on the reported effective carrier mobility and the rest of this section explains
these results and the differences between them.
Author Journal/Year Organic
compound
used
FET Structure Type of
insulator/thick
ness
Treatme
nt of
insulator
Type of
electrodes/thickness
Treatment
of
electrodes
Semiconductor
coating
method/thickness
Carrier
mobility
(cm2/Vs)
C.
Kim/D.
Jeon
Conference on
molecular
electronics and
devices/
Pentacene Bottom gate/
Bottom
electrodes
SiO2/300nm - Source is Au/50nm
and drain is Cr/10nm
- Thermal
evaporation
1.4x10-4
C.
Kim/D.
Jeon
Conference on
molecular
electronics and
devices/
Pentacene Top gate/
bottom
electrodes
SiO2/300nm - Source is Au/50nm
and drain is Cr/10nm
Gate is Al
- Thermal
evaporation
1.8x10-4
S. Shin Semiconductor
science and
technology
TIPS
pentacene
Bottom gate/top
electrodes
PVP - Au/200nm - Drop casting 0.00208
K.
Asadi
Advanced
materials/2009
Single
layer
pentacene
Bottom
gate/Bottom
electrodes
SiO2/250nm - Au PFOT Homoepitaxial-
like growth
0.02-
0.05
Y. J
Kim
Proc. Of
ASID/2006
TIPS
pentacene
Bottom
gate/bottom
electrodes
PVP HMDS Source and drain
electrodes are Cr/Au
and gate electrode is
Al-Si
- Ink-jet method 0.04
S.K
Park
Applied
physics
letters/2007
TIPS
pentacene
Bottom
gate/bottom
electrodes
SiO2 HMDS Au PFBT Spin coating
Dip coating
Drop casting
0.05-0.2
0.1-0.6
1.2
C.H
Kim
HAL archives-
ouvertes
Pentacene Bottom gate/
bottom
electrodes
SU-8 - Source and drain
electrodes are Au and
gate electrode is Cr
- Evaporation 0.055
S.P
Tiwari
IEEE/2007 Pentacene Bottom gate/
top electrodes
PMMA/500nm - Au as source and
drain electrodes, Al
as bottom gate
- Thermal
evaporation/
45nm
0.07
J. Kim J. of
physics/2009
TIPS
pentacene
Bottom
gate/bottom
electrodes
PVP - Au - Spin coat 0.13
S.H.
Kim
Applied
physics letters
TIPS
pentacene
Bottom gate/top
electrodes
SiO2 HMDS Au/120nm - Drop casting 0.185
Y.
Kimura
Langmuir
letter/2009
TIPS
pentacene
Bottom
gate/bottom
electrodes
SiO2 - Ti/Pt/Au - Drop cast 0.3
H.
Klauk
J. of applied
materials
Pentacene Bottom gate/top
electrodes
SiO2 - Source and drain
electrodes are Au. Si
is gate electrode
- Thermal
evaporation
0.4
S.Y.
Yang
Applied
physics
letters/2006
Pentacene Bottom gate/
top electrodes
PVP/10nm - Au - Thermal
evaporation/ 45
nm
0.5
Y.S
Yang
Macromolecula
r research/2002
Pentacene Bottom gate/
top electrodes
SiO2 HMDS Source and drain
electrodes are Au/Cr
Gate electrode is Au
- Thermal
evaporation/(50-
400nm)
0.8
X.H
Zhang
Organic
Electronics/200
7
Pentacene Bottom gate/
top electrodes
Al2O3/200nm OTS Ti/Au / 10nm/100nm - Evaporation/
60nm
1.5
43
S. Guha NSTI-
nanotech/2014
Pentacene Bottom gate/
top electrodes
PVP(on Al
coated glass)
- Au - Solution process 2
H.
Klauk
J. of applied
materials
Pentacene Bottom gate/top
electrodes
SiO2 OTS Source and drain
electrodes are Au. Si
is gate electrode
- Thermal
evaporation
1
Y. Kato Applied
physics letters/
2004
Pentacene Bottom gate/top
electrodes
polymide - Au - Thermal
evaporation
1
Y. Jang Applied
physics
letters/2009
Pentacene Bottom gate/
top electrodes
PVP+BST
NPs
- Au source and drain
electrodes, Si as gate
electrode
- Organic
molecular beam
deposition/50nm
1.2
F.
Jianfeng
J. of
semiconductors
Pentacene Bottom gate/top
electrodes
PMMA+ WO3 - Al - Thermal
evaporation
1.9
H.
Klauk
J. of applied
materials
Pentacene Bottom gate/top
electrodes
Cross-linked
Polyvinylphen
ol and its
copolymer/260
nm
Source and drain
electrodes are Au.
Si is gate electrode
- Thermal
evaporation
3
C.Y
Wei
IEEE electron
device
letters/2011
TIPS
pentacene
Bottom gate/top
electrodes
Ba1.2Ti0.8O3 - Source and drain
electrodes are Au and
gate electrode is Al
- Spin coat 8.85
O.D.Jur
chescu
Advanced
materials
Pentacene Single crystal
growth
Pentacenequin
-one
Single crystal
growth
15-40
Table 1. Literature review of pentacene transistors.
Fabrication methods including the choice of materials and deposition methods
have significant effect on the effective carrier mobility. So far in the case of pentacene
transistors, the reported effective carrier mobilities are from 10-5
– 40 cm2/Vs.
2.10.1 Effect of coating methods of organic semiconductor on the electrical performance
Majority reported works in literature to improve the effective carrier mobility are
done by using the appropriate electrodes, insulator and using an optimal semiconductor
coating method.
The high effective carrier mobility devices reported often needs time consuming method
of thermal evaporation of the organic materials. [45]
Other deposition methods that make the fabrication less costly and complex are the dip
coating, blade coating and spin casting. In the dip coating method, the substrate is
immersed in an organic semiconductor solution for a given time and then withdrawn at a
well-defined speed. During this process a thin layer of the organic film is formed on the
substrate. The thickness of this layer depends on the speed of immersion/pulling and the
44
semiconductor solution properties (viscosity, liquid-vapor surface tension and density of
the solution). Although this method gives macroscopically uniform film, the effective
carrier mobility of up to 0.1 cm2/Vs has been reported.
In the case of blade coating method, a moving surface to smooth the coating material is
used. Although the blade coating mechanism is not as well controlled as the spin and dip
coating methods, in many cases the effective carrier moblity is improved compared to
other methods. The disadvantage of the blade coating method is the non-uniform film
coating due to not well-controlled blade’s moving direction and pressure. In the case of
the organic thin film transistors the reported carrier mobilities are 0.001-1 cm2/Vs.
The most common method for depositing uniform films over a large area such as a wafer
is to use spin-casting method. This coating method gives the highest uniformity
compared with the blade coating and dip coating method.
2.10.2 Effect of gate dielectric material on effective carrier mobility
In addition to the deposition methods, the gate dielectric of devices is proven to
affect the effective carrier mobility. As reported by Zhang et al. transistors fabricated
using an Al2O3 dielectric shows effective carrier mobility of 1.5 cm2/Vs. In this particular
case the organic material is deposited by thermal evaporation. Also in this case the gate
dielectric deposition uses atomic layer deposition method that adds to the fabrication cost
and complexity. [46]
One of the gate dielectrics reported in literature numerous times is the PVP polymer. As
reported by Yang et al. reducing the thickness of this dielectric down to 10 nm still shows
good insulating properties. This ultra-thin polymer has shown high breakdown fields
(>2.5 MV/cm) with high capacitance of 250 nF/cm2.
The reported effective carrier mobility by using this ultra-thin layer of PVP is ~ 0.5
cm2/Vs. As reported by this group the cross-linkable PVP solution is composed of PVP
polymer, poly (melamine-co-formaldehyde) methylated as a cross linking agent and
propylene glycol monomethyl ether acetate as a solvent. This solution was spun coated at
45
7000 rpm and baked at 80 °C for 10 minutes. This coating of the insulator is desirable
since it is a low cost and simple. [47]
Being able to use polymer-based insulators with spin coating method makes the flexible
transistors fabrication possible. As reported by Tiwari et al. pentacene transistors
fabricated using polymethyl methacrylate (PMMA) as a gate dielectric on flexible
polymeric substrates like the Indium tin oxide coated polyethylene terephthalate (ITO
coated PET) show effective carrier mobility of 0.07 cm2/Vs.[48]
A few groups have investigated polymer-based gate insulators and different deposition
methods and thicknesses to improve the effective carrier mobility. As reported by Jang et
al., organic field effect transistors with nano-particle polymer composite/polymer bilayer
insulators using barium strontium titanate (BST) shows a carrier mobility of 1.2 cm2/Vs.
As reported by this group, this gate insulator exhibits higher field effect mobility and
field induced current than those in pure PVP insulators due to increase in the capacitance
of the dielectric layer. Since the NPs can increase the surface roughness, incorporating a
thin passivation layer significantly reduces the surface roughness hence the effective
carrier mobility of 1.2 cm2/Vs is achieved.[49]
2.10.3 Effect of electrodes and surface treatments
In the case of organic transistors, it is reported that the surface modification of the
gate dielectric as well as the contact area at the source and drain electrodes can affect the
effective carrier mobility. Rest of this section explains some of the proposed methods for
fabricating high carrier mobility transistors by adding an intermediate at the interface of
the electrode and the organic layer. All these reports are based on having the silicon
dioxide as the gate insulator.
As mentioned earlier, the simplest OFET structure consists of a substrate, which acts as
the gate electrode, as well as a pair of electrodes so called the source and drain electrodes.
Since silicon substrates are widely used for various device fabrication purposes, this type
of substrates is also common in OFETs. For this reason thermally grown silicon dioxide
46
has been widely used in literature. Let’s consider a simple fabrication case in which a
bottom contact transistor with silicon dioxide insulator has been used.
Let’s consider a transistor with Au contacts which is the most widely used material for
the source/drain electrodes. The reason of using Au contacts with pentacene
semiconductor is explained later. Also let’s consider a layer of silicon dioxide as the gate
insulator for this device. The next step prior deposition of the organic solution is to treat
the surfaces that will be in contact to the semiconducting layer. Typically for the
transistors fabricated with pentacene, a monolayer of pentafluorobenzenethiol (PFBT) as
an intermediate layer to Au contacts can be used. Also for treating the silicon dioxide a
monolayer of hexamethyldisilazane (HMDS) is coated. The Au treatment is done by
immersing the wafers in 10 mM PFBT-ethanol for two minutes. Following the Au
electrode treatment, HMDS was spun coated at 4000 rpm. After the surface treatments,
the organic solution should be deposited. It has been reported by [50] that these
treatments can results in an effective carrier mobility of 1 cm2/Vs.
In addition to HMDS, octadecyltrichlorosilane (OTS) treated silicon dioxide has been
investigated by [51]. According to their experiment, the effective carrier mobility of the
fabricated device with an untreated silicon dioxide is 0.4 cm2/Vs while the treated silicon
dioxide layer with OTS shows the effective carrier mobility of 1 cm2/Vs.
As mentioned earlier in chapter 2, the reason of treating the electrodes is to reduce the
voids at the interfaces. In general using a layer of thiol-based organic improves the
charge injection into the active layer. The thiol based layer bonds well to the gold
electrodes and behaves as an electron acceptor layer. The thiol surface has sulfur atoms
which bonds well to the noble metals. As a result it increases the charge density at the
proximity of the electrodes and the active layer hence reduces the width of the barrier
which improves the charge injection. Other electrode treatments reported are cyano,
aromatic nitro compounds.
The semiconductor-metal junction may form an energy barrier depending on the material
used for electrodes. Using different metals can modulate this barrier, hence affecting the
charge injection.
47
In addition to the choice of materials for electrodes, modifying those electrodes can also
affect the electrical performance. Using self-assembled monolayer (SAM) of modifying
agent affect the film morphology at contact interface. In this case the reason of higher
effective carrier mobility is due to improvement of film morphology rather than
alignment of energy levels at contacts. As reported by Asadi et al. after SAM treatment,
due to the absence of small crystallites, pentacene grain boundaries are eliminated and
charge trapping hardly occurs.
Besides using metals from the periodic table, other materials such as graphene, nanowires
and material composites as electrodes have been investigated.
As reported by [30] using the multi-layer of Graphene films as the source and drain
electrodes can improve the charge injection. Transistors fabricated with these electrodes
along with the surface treatments of the silicon dioxide layer show an effective carrier
mobility of 1.2 cm2/Vs. In this case OTS film is the treatment done on silicon dioxide.
The OTS forms a SAM on the insulator and is known to reduce the trapping interface
states and minimize the effect of dielectric polar functional groups.
As already mentioned, organic field effect transistors suffer from low effective
carrier mobility. One of the significant performance limitation factors is the issue of a
barrier existing at the metal-semiconductor interface. Two approaches to reduce the effect
of contact are the appropriate choice of metals (for electrodes) as a well as the treatment
of electrodes. This type of engineering of performance is so called contact engineering.
As an example, Chuan Liu et al. reported that for the pentacene transistors, using Au
electrodes reduces the contact resistance from a few mega-ohms down to ~ 1MΩ. Further
thiol treatment of these Au electrodes reduces the contact resistance down to ~300 KΩ.
[43]
The injection barriers as the main source of the performance degradation can be
characterized by the extraction of the barrier at contacts. The simplest method for contact
barrier characterization is by analytical extraction of the voltage drops at the contacts
using the characteristic of the transistor (Ids versus Vds). However the extracted voltage
drops rely on the assumption of equality of the barrier at the drain and source electrodes.
48
The more precise approach to measure the contact barrier is by incorporating a pair(s) of
intermediate electrodes along the channel of the transistor. In this dissertation 4-point
probes (also called Kelvin method) is used to characterize the barriers existing at contacts
for various metals in the pentacene transistors.
49
3. Device fabrication
Process run sheets for fabricating organic field effect transistors using pentacene
and its derivatives are attached as an appendix. This section explains the processes in
detail.
The fabrication of organic transistors starts with a 3-inch n-type silicon wafer, single side
polished, with a resistivity of 1-10 Ω-cm. Since a bottom gate structure is used in this
work, the unpolished side of the wafer is used as the gate electrode. In practice, this
means that the gate voltage is applied to the unpolished side using the wafer chuck during
testing. The reason the bottom gate structure is used is due to its ease of fabrication.
To prevent the short circuit connection of the devices and provide the gate insulator, we
need an insulator layer. The chosen insulator in this case is silicon dioxide that is grown
thermally on the silicon wafer.
A low defect density silicon dioxide layer is crucial for a high yield fabrication of
transistors. Having an oxide with pin-holes reduces the yield of the devices. Gate current
leakage could suppress the actual electrical behavior of the transistors. Therefore before
thermally growing a silicon dioxide layer we need to clean the wafer from residues and
contaminants. In this case a conventional pre-diffusion clean is used. As the first step a
Piranha clean which is a 2:1 ratio of the sulfuric acid and hydrogen peroxide in a glass
beaker is used. Upon mixing the hydrogen peroxide, the mixture will heat up to about
115 ºC. The wafers are dipped in this solution for 10 minutes. This step cleans the
organic contaminations from the wafer.
As the next step the wafers are dipped in 1:40 HF:DI water. This step removes the native
oxide formed on the wafer. The last step of the cleaning is to remove the metallic
residues. This step is done using 1:1:6 mixtures of DI water, hydrogen peroxide and
HCL. This mixture is heated up using hot plate to about 90 ºC. The cleaning time is 10
minutes and following that the wafers are rinsed and dried using nitrogen.
50
Immediately after the cleaning step is done, we need to load the wafers in the furnace and
oxidize them. The oxidation is done in a horizontal furnace and a dry oxidation is chosen.
Since dry oxidation method grows slightly better quality of silicon dioxide, dry oxidation
method is chosen for this work. The desired thickness of the oxide is 100 nm and
oxidation time is 42 minutes at 1100 ºC. The following table shows each step of
oxidation in more details.
Step Temperature - Time Gases
Boat push 1000 ºC - 5 minutes 1.5 slpm1 O2, 18 slpm N2
Temp. ramp up 1100 ºC - 10 minutes Dry O2, 0.9 slpm O2
Oxidation 1100 ºC – 42 minutes Dry O2, 9 slpm O2
Ramp down 1000 ºC – 10 minutes Dry O2, 0.9 slpm O2
Boat pull 1000 ºC – 5 minutes N2, 6 slpm
Table 2. Furnace steps for oxidizing 100 nm of SiO2.
As it will be discussed later in more detail, the back of the wafer is used as the gate
electrode. During the oxidation process silicon dioxide is formed on both sides of the
wafer. To have an electrical contact to the back of the wafer (the unpolished side) we
need to remove the oxide layer. Prior to removing the oxide on the unpolished side of the
wafer we need to protect the oxide formed on the polished side. Hence we coat the
polished side with a layer of photoresisit. In this case Shipley S1813 resist is coated at
4000 rpm and baked at 115 °C for 1 minute on the polished side. Following that the
wafers are dipped in a plastic beaker filled with (1:10 HF: DI water). The etch rate of
this mixture is 100 nm/min, therefore an etch time of 70 seconds is chosen to make sure
that the oxide on the unpolished side is removed completely. This etching step is done
before deposition of the metal electrodes since coating a layer of photo-resist on the metal
electrodes (especially Au electrodes) could cause a non-removable PR contamination.
The step after etching the non-polished side of the wafer is lithography. For this work
optical lithography with lift-off patterning of the metal electrodes is used. Since the
1 Standard Liters Per Minute
51
minimum feature size of the designed transistors is 10 µm, optical lithography can easily
achieve that.
For this work the lithography method using double layer photoresist is chosen. The
reason for using such a structure is that since the bottom photoresist has a slightly higher
development rate than the top photoresist, it forms an undercut in the bottom photoresist
layer. This undercut helps for a better lift-off since it prevents the continuous metal layer
across the channel region of the transistors. It is noteworthy that the bottom photoresist is
not a UV light sensitive layer.
The lithography step starts with spinning a layer of Microchem LOR2A photoresist. A
spin speed of 3000 rpm is chosen for 45 seconds and following that the wafer is baked at
175 ºC for 5 minutes. This results in a uniform layer of LOR2A with the thickness of 200
nm.
After that a layer of S1813 photoresist is coated at 4000 rpm and baked at 115 ºC for 1
minute. This would result in a uniform layer of S1813 that is ~1.3 μm thick.
Now that the two layers of photoresists are coated, the mask aligner is used to make the
pattern of the mask on the wafer. As S1813 is a positive photoresists the portion of the
mask which is clear (passes light) will make the photoresist soluble in the developer. The
required exposure time in this case has been found to be 7 seconds with a light intensity
of 12 mW/cm2.
The next step after exposure is development of the features. The developer Micoposit
MF319 is used and wafers are gently agitated in the developer for 50 seconds.
Immediately after the development, a 5 minutes rinse in water followed by dry using
nitrogen is done.
The step after patterning is to deposit the electrodes. In this case 1 nm of Chromium is
used to promote adhesion in metals where an intermediate layer is needed between SiO2
and metal. If the metal does not require any adhesion layer to attach to silicon dioxide,
100nm thick metal will be deposited on patterned wafers using sputtering method.
52
Section 3.1 explains the sputtering recipes used to deposit various metals. Following the
deposition of electrodes, to lift off the metals from the regions where photoresist is not
developed, wafers are soaked in acetone bath for 30 minutes. Figure 15 shows the cross
section of fabrication steps that are mentioned above in detail.
Figure 15. Cross-section of fabrication steps using double layer lift off.
The reasons of using double layer photoresists rather than the single layer for the
fabrication of organic transistors are, 1) it makes the lift off process easier and faster and
2) it significantly reduces the contact interface of the adhesion layer to the organic layer.
The photoresist layer after the exposure and development ideally would have the vertical
side walls. However in reality the photoresist has a certain slope after the exposure and
development as shown in figure 16. In this case if an organic layer is coated, this layer
would be mostly in contact to the adhesion layer rather than the metal. Figure 16 is the
graphical demonstration of this effect. However, using a proper thin layer of photoresist
underneath the top photoresist forms an undercut after development. This prevents the
continuity of the metals that are deposited at the side wall of photoresist. Hence, this
53
discontinuity of the deposited metal layers not only makes the lift off process easier but
also reduces the contact interface of the adhesion layer to the organic layer substantially.
Figure 16. Sidewall effect of using single layer PR process
54
3.1 Sputtering recipes
To deposit the metals, wafers with patterned photoresist are loaded in the MRC
sputtering machine. To be able to have a pure and uniform layer of metals, a chamber
with low pressure is necessary. The pressure that the chamber is pumped to prior to the
depositions is ~ 10-6
Torr. To be able to reach such a low pressure a pump down time of
approximately three hours is needed for the sputtering chamber used in this work. As the
chamber reaches this pressure, based on the required metal, the corresponding recipe is
loaded and deposition starts.
Following tables summarize the recipes used for various metals deposition.
Target RF/DC
power Power(W)
Substrate
rotation rate
(rpm)
Time of
rotation
(min:sec)
Gas flow Pressure
(mTorr)
Predep.- Cr DC 165 0 03:00 Argon 13
Cr DC 165 4 00:20 Argon 13
Predep.-Au RF 300 0 00:30 Argon 13
Au RF 500 4 03:00 Argon 13
Cool down - - - 10:00 - -
Table 3. Cr/Au deposition recipes.
Target RF/DC
power Power(W)
Substrate
rotation rate
(rpm)
Time of
rotation
(min:sec)
Gas flow Pressure
(mTorr)
Predep.- Cr DC 165 0 03:00 Argon 13
Cr DC 165 4 00:20 Argon 13
Predep.-Ru DC 300 0 00:30 Argon 13
Ru DC 500 4 10:00 Argon 13
Cool down - - - 10:00 - -
Table 4. Cr/Ru deposition recipes.
55
Target RF/DC
power Power(W)
Substrate
rotation rate
(rpm)
Time of
rotation
(min:sec)
Gas flow Pressure
(mTorr)
Predep.- Cr DC 165 0 03:00 Argon 13
Cr DC 165 4 00:20 Argon 13
Predep.-Ir RF 300 0 00:30 Argon 13
Ir RF 400 4 05:00 Argon 13
Cool down - - - 10:00 - -
Table 5. Cr/Ir deposition recipes.
Target RF/DC
power Power(W)
Substrate
rotation rate
(rpm)
Time of
rotation
(min:sec)
Gas flow Pressure
(mTorr)
Predep.-Ti DC 300 0 00:30 Argon 13
Ti DC 500 4 10:00 Argon 13
Cool down - - - 10:00 - -
Table 6. Ti deposition recipes.
56
3.2 Oxidation step on Ru and Ir metals
As will be explained later, to change the work function of a metal to the required
value, a further oxidation step may be required to form a conducting oxidized metal. In
this work two conducting oxidized metals, IrO2 and RuO2, are used.
To form an oxide layer of Ir or Ru, the coated wafers with metal are loaded into the
chamber of the Anatech plasma system. Prior to the O2 plasma treatment of wafers, the
chamber is pumped down to 0.1 Torr. O2 flow is preset to 10 SCCM, giving a chamber
pressure of approximately 0.2 Torr, and the RF power is 100 watts. Typically higher RF
powers with O2 plasma are used to etch organic materials such as photoresist. Since this
dissertation focuses on the interface of electrodes-organic semiconductor, formation of a
thin layer of oxide would be enough. Hence the O2 treatment time of 30 minutes is
chosen.
3.3 Coating method of pentacene layer – Evaporation and spin coating
Following the electrode patterning, the organic semiconductor should be
deposited. In this work for non-soluble pentacene derivatives, thermal evaporation and
for soluble pentacene compounds spin coating method of the pentacene solution is used.
To thermally evaporate pentacene, 150 mg powder of pentacene is loaded into the
tungsten boat of the thermal evaporator. Evaporation of 150 mg pentacene results in a ~
45 nm thick layer of pentacene. This evaporation was done in the thermal evaporator at a
pressure of 2-5 x 10-6
Torr. 300 Amperes of current is being applied to the Tungsten boat
for the evaporation of pentacene powder. Deposition rate was observed using the crystal
monitor until the evaporation is done.
The other coating method used in this work is spin coating. The soluble pentacene
derivatives reported in the literature are soluble in the non-polar solvents such as
Toluene. In one of the experiments done in this work the electrical behavior of the first
water soluble pentacene derivative is reported. This pentacene derivative is provided by
Dr. Glen Miller’s research group at the chemistry department of University of New
Hampshire. The solution preparation is done by dissolving 100 mg of pentacene in 10 mL
57
of DI water. After preparation of the solution, the patterned wafer is loaded on the chuck
of the Brewer spinner. Spin speed of 1500 rpm for one minute is used to coat the wafer.
Following that the wafer is annealed at 75 °C for 1 minute to remove the remaining
solvent.
Process details for fabrication of transistors using specific pentacene derivatives are
discussed later in chapters 5 and 6.
3.4 Design criteria for the optical mask
The following image shows a wafer fabricated with the optical mask used in this
work. The schematic of the mask is drawn using Coventorware with the minimum feature
size of 10µm.
Figure 17. Patterned wafer fabricated with optical mask.
The structure that is reported widely in the literature typically uses two parallel electrodes
as the source/drain electrodes with bottom gate configuration such as the one shown
below. This structure is most favorable among other structures due to its ease of
fabrication.
Figure 18. Typical electrodes (source/drain) structure of organic transistors.
58
The structure shown above which is widely used in the fabrication of organic transistors
has two main drawbacks as explained below.
This first issue of using this structure is the fringing electric field. In the above structure
the whole area of the chip (wafer) is coated by a layer of the semiconducting organic
material. Also pairs of electrodes are placed in the parallel plate configuration.
Conventionally the channel length (L) of the fabricated transistors is defined as the gap
between the two plates and the channel width (W) is defined as the interface length of the
channel with electrodes. Upon the application of the voltages at the electrodes, the
electric field forms in the channel of the transistors. In this case due to the fringing of the
electric field, channel length and width are not restricted to the area between source and
drain electrodes. Rather, there is an effective channel length and width that depends on
the applied electric field and other structures surrounding the device under test. The
following 2D simulation shows this effect. Unit size of this simulation is in micro-meter.
Although this structure is simple, it is undesirable since the above phenomenon affects
the transistor performance. In this case the device engineer should take all these factors
into consideration while analyzing the electrical behavior of transistors.
Figure 19. Electric field distribution on a 2D plane.
59
The second issue with using this configuration is the effect of a leakage current due to
imperfect insulator. As already mentioned, a thin layer of semiconducting layer coats the
whole area of the chip/wafer. Any gate leakage current on the chip/wafer (even located
outside of the device under test) can affect the electrical behavior of the transistors. Since
the gate leakage current is a function of VGS, as this voltage increases the effect of the
leakage current on the IDS -VDS behavior of transistors become more apparent. An
example of such a behavior is shown below.
Figure 20. IDS-VDS behavior of transistor with gate leakage current.
To be able to resolve these issues without adding complexities to the fabrication, a new
structure is used in this work. To prevent the effect of the fringing electric field we need
to use enclosed devices such as the one shown below. For this device types the channel
length and width are well defined and the electric field is restricted to the area between
source and drain electrodes.
60
Figure 21. Enclosed devices.
Typically to characterize a field effect transistor, the source electrode is grounded.
Similarly in the measurements done in this dissertation the source electrode is grounded
while drain electrode is used to apply voltage and sense the current. To prevent the
effect of insulator leakage current to be sensed by the drain electrode, the outer electrode
in the enclosed configuration should be used as the source electrode (outer electrode
should be grounded). This will prevent any gate leakage current to be sensed by the drain
electrode.
On the designed mask, in addition to the transistor structures, the 4-electrode structures (5
electrodes including the gate electrode) are also designed. The structure of this device
type is shown below.
Figure 22 – Designed Kelvin structures on the optical mask
61
4. Measurement methods
4.1 Electrical measurement methods
This section explains the electrical measurement methods used to characterize the
devices reported in this dissertation. Each pentacene coated wafer has several transistor
structures. For these devices, standard three terminal characterizations are used to
understand the device behavior as well as the extraction of the electrical performance
parameters (the effective device carrier mobility, threshold voltage, ON/OFF current
ratio). The term three terminal refers to gate, source and drain electrodes.
Besides these structures, there are several multiple electrode devices (Kelvin probes as
shown in figure 22) made for understanding the effect of metal-semiconductor junction
(energy barrier at contact). For these devices gate dependent four-point probe
characterization is done. The four-point probes refer to the source and drain electrodes
with the addition of two intermediate electrodes along the channel (note that the gate
electrode is also used).
4.1.1 Standard transistor (three terminals) measurements
To find the device performance of any given transistor, DC characterization
would be the first step. DC characterization can tell the device engineer about the
transistor type, device carrier mobility, threshold voltage, required operating power and
more. One of the main important figures of merit of any organic transistor is the
effective carrier mobility. It is worth to mention that the term effective carrier mobility
refers to the carrier mobility extracted from the DC behavior of the device and it is not
the carrier mobility of the material itself. The effective carrier mobility is influenced by
the device structure, energy barrier at metal-semiconductor junction, used material for
gate insulator, organic layer thickness and several other factors.
In this dissertation transistors fabricated with novel pentacene derivatives are
characterized and effective carrier mobility and threshold voltage have been extracted. As
already explained in the device fabrication section the fabricated devices are three
62
terminals devices. These terminals are so called gate, drain and source terminals. In
inorganic transistors in addition to these three electrodes there is a substrate (body)
electrode. Since in this work the substrate is used as the gate electrode the term three
terminal characterization suffices.
Since pentacene is a P-type semiconductor, the fabricated transistors are the P-channel
field effect transistors. Field effect transistors referred to devices in which the electric
field controls the channel formation and charge conduction. In case of the enhancement
mode transistors, the gate electrode has negative voltage with respect to source electrode
(in this dissertation source electrode is connected to ground). The negative gate bias is
required to invert the channel meaning the formation of channel at the insulator-
semiconductor interface. In this dissertation for simplicity the gate, source and drain
electrodes referred by G, S and D indices respectively.
There are two plots that explain the DC behavior of a transistor. Each one explains
certain aspect of the transistor’s electrical behavior. These two plots are Ids-Vds (transistor
output characteristic in saturation) and Ids-Vgs (transistor transfer characteristic). These
plots are typically look like the following figure.
Figure 23. DC characteristics of a FET – Left: Output characteristic; Right- Transfer characteristic.
The Ids-Vgs curve shows the minimum required gate-source voltage (so called threshold
voltage) to be able to sense current at drain-source electrodes. The slope of this curve is
also important since the effective carrier mobility can be extracted from it. From the
63
circuit point of view these curves are used to find the desired operating point of the
transistors hence developing the biasing circuit.
The current that passes along the channel is a function of Vgs as well as Vds. The curve
shown on the right hand side of the above figure shows that. Depending on the
application, the transistor can operate in triode or saturation mode. The triode region is
also called the linear region since the slope of the Ids-Vds is constant. Ideally in the
saturation region the Ids is constant and is not a function of Vds anymore. In reality due
channel length modulation this is not true anymore.
The conclusion from above is that to DC characterize a transistor, the gate, source and
drain voltages should be swept and the current passing from drain to source electrodes
should be measured.
Explanation of three terminal measurements:
To be able to measure the DC performance of the transistors, the aim is to sweep
the drain-source voltage at a given gate-source voltage and sense the drain-source
current. For this reason 3 SMUs (source-measurement units) of the 4155A
semiconductor parameter analyzer are used. In this case the gate and drain SMUs are
used for sweeping voltages while the source electrode is sourcing constant voltage (zero
volts). Since the gate and drain measurement are made in the source-measurement mode,
the SMUs can source voltage and sense current. Ideally the amount of current that is
sensed by the gate electrode should be zero. However in reality this current is not zero
due to instrument precision or gate insulator leakage. The drain SMU is used to sense the
current passing along the channel.
4.1.2 Electrical parameter extraction
The current passing through the channel is a function of both the gate-source
potential difference and drain-source potential difference. Hence the IV characteristic of
any transistor can be plotted as drain-source current being a function of the drain-source
voltage or the gate-source voltage. The ‘output characteristic’ refers to a plot in which the
drain-source current is plotted as a function of the drain-source voltage. On the other
64
hand the ‘transfer characteristic is when the drain-source current is plotted as a function
of gate-source voltage. In the latter case, the chosen drain-source voltage can be a low
value (transistor operating in the triode region) or high value (transistor operating in the
saturation region).
(a) (b)
Figure 24. (a) Transfer characteristic (b) Output characteristic[52].
In the linear region (low voltage part of the triode region) the charge distribution along
the channel is uniform but in the saturation region this uniformity is not present anymore.
Therefore the mobility calculation in the linear region is mostly preferred. This is the case
for the conventional transistors.
In the case of our measurements the linear region suffers from the effect of contact. This
effect can be noticed from a slope/curvature of Ids-Vds data at low drain-source voltages.
Following figure taken from one of the measurements done in this work demonstrate this
effect.
65
Figure 25. Effect of contact at low drain-source voltages.
This phenomenon is discussed in more details later. Due to this effect seen in our
measurements the mobility extraction is done using the saturation part of the IDS-VDS
curve. This results in more accurate parameter extraction.
To extract the mobility and threshold voltage from the experimental graph we need to use
the mathematical approximation to match the experimental data with the theoretical
formula. One of the problems of extracting the parameters in organic FETs is the lack of
a complete model. A complete model means that the model should be able to explain the
electrical behavior of the organic transistor thoroughly. Consequently most of the
calculation is based on the standard inorganic long channel FETs. The reason for
choosing the long channel model is that the minimum channel length fabricated in this
work is 10 μm. It should be considered that there are three two assumptions for the long
channel model, one is the gradual channel approximation, the other is gate-independent
carrier mobility and the third assumption is that there is no effect of contact in transistors.
It’s worth here to mention that according to literature, the extracted carrier mobility in
organic FETs depend on the gate voltage.[53]
In this thesis the parameters are extracted based on the long channel FET equations
assuming a gate voltage independent mobility. In this method the Ids versus Vgs is plotted
at high Vds (the drain-source voltage should be high enough for the transistor to operate in
the saturation region). The curvature at low Vds cannot be used to retrieve the carrier
mobility as this region is dominated by the contact conduction. Figure 26 shows a typical
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√IDS-VG curve. The numbers on the axes of the figure have no significance and they are
for the demonstration of the concept.
To find the threshold voltage we need to extrapolate the highest slope of the curve to zero
drain- source current.[54]
Figure 26. Carrier mobility extraction.
Following that using the equation mentioned below the carrier mobility can be extracted
as:
√( )
√
Equation 9
This equation is derived from the MOSFET equation that is already proved in section 2.7
4.1.3 Four terminals measurement – Kelvin probing
As will be explained in more detail later, pentacene is used in this dissertation for
understanding the effect of metal-semiconductor interface. To be able to quantitatively
analyze the metal-semiconductor interface, four-point devices are located on the
fabricated wafers. The concept of these measurements is from the fact that if the metal-
semiconductor barrier affects the charge conduction, using the inner electrodes the
amount of voltage drop at source/drain interfaces can be extracted. If there is a substantial
voltage drop at outer electrodes, this means that there is a large barrier at the electrode(s).
This voltage drop can be due to: 1) the energy difference between the HOMO level of
pentacene and work function of metal electrodes and/or 2) the morphology of pentacene-
67
metal interface. For this reason choosing appropriate metal electrodes as well as coating
method is crucial for high electrical performance transistors.
Similar to the three terminal characterizations, for this experiment the three SMUs
are used for gate, source and drain electrodes. In addition 2 VMUs (voltage measurement
units) are used to measure the voltages at the inner electrodes. Since the VMUs input
resistance is 10 GΩ (based on the 4155A instrument manual and our measurements),
using the VMUs to read the voltage drop will be accurate enough in this work. The
following figure in the next page shows the written Labview program for this
measurement.
68
Figure 27. 4 point probe Labview program.
69
4.1.4 Temperature measurements
Currently the field of organic transistors faces several challenges and there is still
a long trend for commercialization. One of the important factors of any electronic device
is their electrical behavior over temperature. Circuit and device engineers are interested
for a consistent trend of the electrical performance over temperature so that they address
these effects in their design. Typically the electronic devices need to be characterized
over the temperature range of -45 °C to 110 °C. The major problem in the field of
organic electronics is that these semiconductors cannot survive high temperature
environment. Extra caution should be taken even during the device fabrication cycle to
prevent these materials from the high temperature exposure. In this dissertation TTPO
which is a newly synthesized material has been electrically characterized over
temperature cycle. This material is very thermally stable and shows electrical behavior up
to 200 °C. Other organic materials such as TIPS pentacene cannot tolerate temperature
beyond 65 °C.
The setup used for the temperature runs uses a temperature controller in which can heat
up the chuck up to 200 °C. In this measurement while the temperature is stepping
up/down full transistor characterization is done. There is the possibility that during
temperature ramp up, film property changes. This change in film may be irreversible.
4.2 Non-electrical measurement methods
In addition to the electrical characterization, film morphology of the organic layer
could affect the electrical performance. For this reason, any experiment done in this
dissertation is followed by the optical imaging as well as thickness measurement of the
organic layer (thickness measurement is done using Dektak profilometer).
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5. Transistors fabricated using novel pentacene derivatives
Pentacene and its reported derivatives in the literature are either non-soluble
compounds or are soluble in non-polar solvents such as Toluene. For fabricating the
solution based devices where various layers of organic semiconductor coating are
required, coating of one layer could affect another layer. In this case having compounds
that have none (less) solubility in the non-polar solvents is an advantage. For this reason
one of the materials investigated in this dissertation is the first water soluble pentacene.
Dr. Glen Miller’s research group at chemistry department of University of New
Hampshire provided all pentacene derivatives used in this dissertation.
Another drawback of pentacene derivatives is the stability of the material over
temperature. Typically the pentacene derivatives are stable up to 65 °C after which the
molecules decompose. In this transition temperature the material will irreversibly
decompose and will not be electrically conducting. In this dissertation first thermally
stable pentacene derivative is characterized. This compound will be stable up to 200 °C
and as temperature increases from room temperature the device carrier mobility
increases. After 200 °C, thin-layer of TTPO starts to crystallize and will lose its electrical
conduction
The rest of this section explains the electrical behavior of these two compounds.
5.1 Water soluble pentacene
The first pentacene derivative explained in this section is the first pentacene
derivative that is soluble in water. From a device fabrication point of view in some cases
an organic solvent cannot be used. As an example if one needs to coat a layer of TIPS
pentacene on a plastic substrate, using organic solvents such as Toluene that can damage
or change the properties of the substrate. In such a case being able to fabricate a transistor
using water soluble pentacene is preferred. Fabricated devices using water soluble
pentacene are sensitive to moisture. Therefore having a protective layer (such as
parylene) on the organic semiconductor layer is advantageous.
71
The general fabrication flow for all penatcene transistors is explained in chapter 3. For
this specific material, Cr/Au (1nm/150nm) electrodes are used for the evaluation of the
electrical performance of the transistors. To deposit the pentacene thin film, a solution of
WSP in water (Figure 28(a)) or EtOH (Figure 28 (b, c)) (12 mg/mL) was spun coated at
1000 rpm for one minute. To evaporate the residual solvent, the resulting film was baked
at 60 °C for one minute on a hot plate in air.
From the electrical perspective, these devices do not show conventional transistor
behavior. However, the results show the current conduction along the bulk upon the
application of the drain-source voltage (Figure 28(d)). The existence of the electrical
conduction opens the possibility for the fabrication of various organic devices.
There is a hypothesis that not observing transistor behavior can be due to effect of
contact. For this reason later in this dissertation the importance of the contact effect is
addressed and analyzed.
Figure 28. (a) thin film of WSP on Au electrodes and Silicon dioxide gate insulator, (a) from water solution, (b,c)
EtOH, (d) Electrical response of thin film WSP transistors.
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5.2 TTPO – thermally stable pentacene
Another novel material that was first evaluated in our group was a thermally
stable derivative of pentacene so called 5,6,7-trithiapentacene-13-one pentacene (TTPO) .
Fabricated transistors made from this compound can survive up to 200 °C.
Similar to water soluble pentacene transistors, these devices are made using Cr/Au
(1nm/150nm) electrodes. After the cleaning step, the wafer was loaded in the thermal
evaporator. The details of the cleaning steps prior to organic coating are explained in
chapter 3 in detail.
40 mg of solid TTPO compound was loaded in the tungsten boat of the thermal
evaporator. Before the coating process started, the thermal evaporator was pumped down
to the pressure of 1 torr. To start the evaporation, 300 A current is passing
through the tungsten boat. The evaporation continued until the loaded TTPO evaporated
and the thickness monitor showed no evaporation rate. Dektak measurements indicate
that the final thickness of the deposited pentacene layer is 50 nm. The thickness of the
film is uniform and the maximum deviation of only +/- 2 nm was observed. Figure 29
shows the optical image of a device coated with TTPO.
Figure 29. Optical image of a coated device with TTPO. The yellow areas are Cr/Au electrodes.
Figure 29 was taken after the thermal evaporation and prior testing. The evaporated film
is uniform without any obvious crystals.
Electrical characterization fo TTPO:
The aim of this characterization is to understand the electrical behavior of TTPO at room
temperature and also as a function of the temperature. During this test, the temperature of
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the chuck holding the wafer was swept from room temperature to 200 °C. The chuck
itself is also acting as the gate electrode. Therefore to make a good contact between the
chuck and wafer, the chuck pump was running during the measurement. Figure 30 shows
the transistor behaviors of a device fabricated with TTPO as a function of temperature.
All curves correspond to Vgs= -50 V.
Figure 30. Transistor behavior at Vgs= -50 V.
As it was expected this compound does not conduct well at room temperature unless a
high gate voltage is applied. As the annealing temperature increases so does the
conductivity of the device (extracted effective carrier mobility). Figure 31 shows the
extracted effective carrier mobility as a function of temperature.
Figure 31. Carrier mobility versus temperature.
74
As it is shown in figure 31 the effective carrier mobility increases by an order of
magnitude to 9×10-9
cm2/Vs at 200 °C.
The explanations of the low effective carrier mobility of the TTPO transistors are 1) the
material itself has low carrier mobility and 2) the contact affect the I-V behavior of the
transistors hence the extracted effective carrier mobility. The latter case might be due to
an energy barrier at metal-TTPO junction and/or lack of existence of traps at the
interface.
75
6. Effect of metal-organic semiconductor interface – Experimental and modeling
In organic transistors, threshold voltage and carrier mobility of transistors can be
affected by the phenomena happening at the contact. Contact refers to a junction where
the organic layer (in this dissertation pentacene film) interfaces the metal electrodes.
Effect of contact can cause voltage drop at the metal interfaces, therefore the effective
voltage across the channel may be substantially lower than the applied voltage. In this
case the extracted effective carrier mobility from the transistor characteristic result in a
number that is lower than expected. Since contact directly affects the electrical
performance, including the effective carrier mobility, this chapter thoroughly investigates
the effect of metal-organic semiconductor junction in pentacene field effect transistors.
Following the fabrication of any organic transistor, to evaluate its electrical
behavior, a number corresponding to the effective carrier mobility is extracted from the
experimental data using the conventional MOSFET model. So far various methods of
device fabrication have been investigated in the literature. These methods use the
extracted effective carrier mobility as a figure of merit to evaluate their effect. These
methods include, experimentally trying various electrodes, insulator layers, coating
methods for the pentacene layer, improvement of film morphology at the contacts and
several other factors. Most of these reports use qualitative hypothesis as a way to explain
the observed results.
However using this model and method for evaluating the electrical performance of
organic transistors do not include all the parameters affecting the electrical behavior. The
carrier mobility of any material is a constant value at a given temperature. Therefore any
observed electrical behavior should have an explanation in the model representing these
types of transistors and not to a change in the carrier mobility. As an example, consider
the case where two transistors are fabricated with the same device structure. While all
parameters are same in these two transistors, two different metals are chosen for the
electrodes. In this case any difference observed in the electrical behavior between these
two transistors is only due to the effect of these metals (their interface to organic
semiconductor) and not to a change in the carrier mobility. Of course using the method
76
mentioned above, one may conclude that fabrication of transistors using these two metals
result in different carrier mobility.
In summary, using the MOSFET model is not adequate to explain the electrical behavior
of organic transistors. Moreover relating any change of device structure to the carrier
mobility results in misleading conclusions. Following sections in this chapter explain the
effect of metal-semiconductor interface on the electrical behavior for pentacene
transistors. Albeit in this dissertation pentacene is used, one may use the same
investigation method to understand the metal-semiconductor contact for other organic
materials.
This chapter starts with critically reviewing the possible effects of the contact in a
transistor’s electrical behavior. Later, to understand the effect of the metal-organic
semiconductor energy barrier, systematic experimental measurements using a Kelvin
probing method are done to quantitatively analyze this effect. In this case, 2D
electrostatic simulation is done to model the measurements, hence accurately extract the
voltage drops at source and drain electrodes. This chapter concludes with the explanation
and discussion of the current-voltage behavior of the barrier and will shed some light on
the metal-organic semiconductor energy barrier.
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6.1 Energy barrier versus film morphology at metal-semiconductor interface
As already mentioned in section 2.10.3 of this dissertation, the reduction of
transistor current by the metal-semiconductor junction can be caused by 1) the energy
barrier between the metal work function and HOMO level of pentacene, 2) change of
film morphology at this interface.
The change in film morphology sometimes is optically apparent due to lack of film
continuity at this boundary. Lack of film continuity or change of crystalline structure at
metal-semiconductor interface causes regions with no or low electrical conductivity. If
there are voids at the contacts, these voids should be considered to evaluate the effective
channel width. Other effects such as change of conductivity due to crystalline structure at
the boundaries should be addressed to evaluate their effects. As mentioned in the
background section of this dissertation, typically an intermediate layer is coated to
improve the pentacene adhesion to the metal electrodes. As being reported numerously
in literature this improvement of the film coating may result in higher effective carrier
mobility than that of with no intermediate layer.
The energy difference between metal work function and HOMO level of
pentacene is another parameter in the effect of contact. For this reason one of the design
criteria for organic transistors is the proper choice of metal for the source and drain
electrodes. Typically to minimize the effect of this barrier for charge injection/collection,
as a rule of thumb, a metal electrode that has a work function close to the HOMO level of
pentacene (or other p-type organic semiconductor) is used. As it will be explained in this
chapter, as this energy difference increases the effect of contact become more apparent.
This can be observed as a substantial voltage drop that happens at the metal-
semiconductor interface. In addition to voltage drop, reverse biased metal-semiconductor
junction (reverse Schottky diode) allows less number of carriers to flow from the source
to drain electrode. In this case the low current level results in reduction of effective
(extracted) carrier mobility.
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6.2 Investigation of metal-pentacene junction using Kelvin probe method
Effect of metal-semiconductor junction is well-established in inorganic field
effect transistors such as silicon. However in case of the organic field effect transistors,
the effect of this junction is not investigated thoroughly. In this work, systematic
measurements are done to be able to 1) observe the effect of this junction, 2) quantify this
effect and 3) to understand the electrical behavior of the metal-semiconductor junction
from the device physics point of view.
For the measurements planned in this work, pentacene is used as the organic layer to
investigate the metal-semiconductor junction in organic field effect transistors. Pentacene
transistors are p-channel transistors with hole conduction in the channel. The energy level
of the Highest Occupied Molecular Orbital (HOMO) of pentacene is 5 ev and the energy
level of its Lowest Unoccupied Molecular Orbital (LUMO) is 2.8 ev [55]. It is expected
that an energy forms at the metal-pentacene junction. This energy barrier is the energy
difference between the metal work function and the HOMO level of pentacene. To
investigate the effect of the energy difference at the metal-pentacene junction, different
metals with higher and lower work function levels than 5 ev (HOMO level of pentacene)
are chosen. The chosen metals are Au and IrO2 with the reported work functions slightly
higher than 5 ev [56, 57] as well as Ti and RuO2 with work functions substantially lower
than 5 ev [58].
Metal Work functions
(ev)
IrO2 5.1-5.6
Au 4.9-5.1
RuO2 4.6
Ti 4.3
Table 7. Metal work functions.
Device fabrication using the electrodes mentioned above is explained in chapter 3 of this
dissertation.
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In this dissertation, for the investigation of the contact effect, a four-point probing
method (also known as Kelvin probing) is used. The Kelvin probing method compares
the expected voltage profile along the channel (based on the applied biases) to the
measured voltage profile along the channel. This comparison shows the effect of the
contact as will be explained in detail later.
In this work to measure the voltages in the channel, intermediate electrodes are used. The
top view of these devices and their geometries are shown below. Two intermediate pairs
within the channel of the transistor are used to have more data points for the extraction of
the voltage drops at contacts.
Figure 32. Device structure used for Kelvin measurement.
Based on the metals’ work functions and HOMO level of pentacene, using
different metals mentioned above, the following energy band level for transistors
(|VGS|>0 and |VDS|>0) are expected.
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(a) (b)
Figure 33. Energy level of pentacene interfacing metals (a) Ti or RuO2 (b) Au or IrO2 .
Since pentacene transistors are p-channel devices, holes are the majority carriers
conducting in the channel. In this case if these carriers move from the lower to higher
energy levels, they face an energy barrier. In contrast, they do not face any barrier
moving from higher to lower energy levels.
In figure 33, let’s assume the direction of applied electric field is from source to drain
electrode. In this case, positive charges flow from source to drain electrode. If the work
function of the used metal is lower (i.e. 4.3 ev) than the HOMO level of pentacene (5 ev),
then there is an energy barrier at source-pentacene interface. However when the carrier
reach the drain interface, they need to go from the higher energy level (HOMO of
pentacene) to lower energy level of metal (4.3 ev). In this case it is expected the energy
barrier to form at source-pentacene interface and not at the drain-pentacene interface.
This energy barrier may be small or large depending on the used metal.
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6.2.1 Kelvin probing – Experimental observations
The idea of Kelvin probing method (4-point probing method) is to measure the
voltage profile along the channel and compare that to the expected voltage profile based
on the applied voltages. This comparison helps in understanding the effect of contact,
including the electrical model that explains the metal-organic semiconductor barrier. The
goal of this chapter is to extract the electrical behavior of this barrier and shed light on
the possible nature of this barrier.
The rest of this section reports the experimental observation of Kelvin probing
measurements when the transistors are fabricated using different metal electrodes.
Following that, in section 6.4, using the numerical modeling, an accurate method of
extraction of voltage drops is reported. One may use the same modeling approach for
other materials and device structures to model the expected voltage profile. Using the
modeling and observed experimental observations, voltage drops at the metal-pentacene
interfaces are calculated. Later in this section using the extracted voltage drops at the
contacts, the current-voltage characteristics of the contacts are plotted. This electrical
behavior is the first experimental demonstration of metal-organic semiconductor contact
characteristics in the organic field effect transistors.
For the Kelvin probe measurements (5 probes including the gate electrode) used
in this work, the source electrode is always grounded (biased at 0 volt). This is done by
setting the source-measurement unit (SMU) of the 4155A parameter analyzer connected
to source a constant 0 V. The drain electrode sweeps from 0 to -40 V that is done by
setting the SMU of the parameter analyzer to a variable voltage sweep mode. These
sweeps are done at different gate voltages. Typically the gate voltage is also sweeps from
0 to -60 V. In the case of the Kelvin probe measurements, in addition to the voltage
sweeps mentioned above, the voltages at two intermediate electrodes are measured using
high input resistance VMUs (voltage measurement units). The intermediate electrodes
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measure the voltages along the channel. Having numerous electrodes with small pad size
is preferred to measure the voltage along the channel precisely.
If the transistor operates in the linear region, the profile of electric field along the channel
will be linear. In case of Kelvin probing technique, if the transistor operates in the linear
region, having two intermediate electrodes would suffice to extract the voltage profile
along the channel.
When the source electrode is biased at higher potential compared to the drain
electrode, holes flow from the source to the drain electrode. For the metals used in this
work, it is expected that the transistors fabricated using Ti or RuO2 have higher energy
barriers at the source-pentacene interface than that of Au or IrO2 metals. The schematic
of the expected barrier at source-pentacene barrier is shown below.
(a) (b)
Figure 34. Barrier expected based on the theoretical energy levels and applied bias (a) Ti or RuO2 (b) Au or
IrO2.
As already mentioned above, the structure used for Kelvin probing in this dissertation has
two intermediate pairs of electrodes along the channel. To simplify the analysis, the
transistors are biased in the linear region of operation (|VDS|<<|VGS|). This biasing assures
a linear voltage profile along the channel and having only two voltage nodes would be
needed to extrapolate this line along the channel. To have the transistor operate in the
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linear region (|VDS|<<|VGS|), a high gate-source voltage of -60 V and a drain-voltage of -5
V is chosen. This means that the drain electrode is biased at -5 V while the source
electrode has 0 volt. This voltage profile is shown as a black dotted line on figures
through this chapter.
Since in this case the direction of the electric field is from the source to drain electrode,
for all analysis it is assumed that the source electrode is at L=0 µm while the drain
electrode is at L=500 µm.
The following plot shows the measured voltages at four pads that were designated along
the channel for a transistor fabricated using RuO2 metal. To plot these voltages, the center
points of each pad are used. To illustrate the concept of the existence of a barrier at the
source-pentacene interface, one of the measured samples (red dashed line) was
extrapolated to L= 0 (source electrode). This qualitative observation suggests that a
substantial voltage drop exists at the source electrode-pentacene interface. This agrees
with the theoretical expectation of a barrier shown in Figure 34.
Figure 35. 4-point probe measurement done in transistor fabricated using RuO2 metal.
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As mentioned earlier, the work function of Ti (4.3 ev) is also less than the HOMO level
of pentacene. Therefore a similar measurement and study using Ti metals is done to
prove the validity of the existence of a barrier at the source-pentacene interface. Figure
36 shows the data collected for a 4-point probe transistor fabricated using Ti metal. Due
to oxide imperfection, only one sample was functional and that is plotted below.
Figure 36. 4-point probe measurement done in transistor fabricated using Ti metal.
The extrapolated red line in the above figure suggests that a voltage drop exists at L=0
µm (source electrode-pentacene interface). This conclusion made since the applied
voltage at the source electrode is zero volts but the extrapolated voltage profile implies
that at the source electrode-pentacene interface, a lower voltage exists. This implies that a
portion of the applied voltage is dropped at this metal-semiconductor interface. As
already mentioned, the aim of this section is to qualitatively report the observations and
later in section 6.4, quantitative analysis of these measurements is done.
So far the two metals investigated (RuO2 and Ti) have lower work function than the
HOMO level of pentacene. In these cases, as expected, the Kelvin probing suggests a
large voltage drop existing at source electrode-semiconductor interface. To go a level
deeper in understanding the metal-organic semiconductor it is worth to investigate the
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case where the work function of the metal is higher than the HOMO energy level of
pentacene. The most widely used metal in fabrication of organic (especially pentacene)
field effect transistors is Au. Gold has a work function that is slightly higher than the
HOMO level of pentacene. Therefore it is expected the energy difference at source-
pentacene junction be smaller than that of RuO2 and Ti (metals with W << 5 ev). For the
study of metals with work function higher than the pentacene’s HOMO level, two metals
of Au and IrO2 are chosen. Based on the reported work functions of these two metals the
work function of IrO2 (5.1- 5.6 ev) is higher than that of Au (4.9 - 5.1 ev).
Figure 37 and 38 shows the result of 4-point measurements on transistors fabricated with
Au and IrO2 respectively.
Figure 37. 4-point probe measurement done in transistor fabricated using Au metal.
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Figure 38. 4-point probe measurement done in transistor fabricated using IrO2 metal.
Throughout this chapter the pair of electrode located at L= (95 µm, 155 µm) is referred as
the top pair and the pair located at L= (185 µm, 275 µm) is referred as the bottom pair.
The extrapolated lines to L=0 µm in figures 37 and 38 suggest a voltage drop that is
substantially lower than that of Ti and RuO2. In the next section the COMSOL simulation
explains the slopes observed at the top and bottom intermediated pairs.
Considering the observations so far, to eliminate the effect of the energy barrier at the
source-pentacene interface in OFETs, one may use a metal with a work function
substantially higher than the HOMO level of pentacene. Higher work function is
preferred since the exact work functions and HOMO levels depend on the impurities and
processing of the materials. Figure 39 shows the expected energy band diagram when
there is no barrier at the source-pentacene interface. As will be shown later, in this work,
transistors fabricated using IrO2 electrodes result in higher effective (extracted) carrier
mobility than those made using other electrodes.
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Figure 39. Proposed metals that result in no-barrier at source-pentacene interface for transistor application.
As mentioned earlier in this chapter to evaluate the voltage drops (effect of
contact) from the experiments, the effect of intermediate Kelvin pads should be
considered. These pads perturb the electric field along the channel since they have finite
sizes. The metal-semiconductor barrier not only exists at the source interface but also at
the intermediate pads. As an example in the case of top intermediate pair, the electrodes
are close to each other. Therefore if one ignores the effect of these Kelvin pads, it is
expected that the voltages read at each electrode to be close to each other. However
experimental data suggests that even though the Kelvin pads are close to each other the
voltages read at each one may be considerably different.
Let’s consider the case of Kelvin probing measurement that is done on transistors
fabricated using IrO2. The measurements are already shown in figure 38. Let’s consider
one of the measured samples as shown below. If one ignore the effect of the intermediate
electrodes, the extrapolated dotted red line to L=0 µm and L=500 µm shows substantial
voltage drop at drain-interface and small voltage drop at source interface for top
intermediate pairs. On the other hand if we use the bottom intermediate pair for this
analysis there is a small voltage drop both at source and drain interfaces. This
discrepancy in the analysis can be explained by adding the effect of the junction barriers
at the intermediate Kelvin pads.
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Figure 40 Experimental data of Kelvin probing of transistors fabricated using IrO2 metal, blue arrows show the
expected voltage drops.
Interestingly the 2D simulation of the intermediate Kelvin pads with no barrier at the
vicinity explains the slopes observed in Figure 40. Therefore the conclusion made above
which implies the existence of a considerable voltage drops at the interfaces is wrong.
The Kelvin probes perturb the voltage profile since they have finite size and they form a
barrier when they interface the organic layer.
89
6.3 Modeling of measurements using COMSOL FEA analysis
The idea of Kelvin probing is to measure the voltage profile along the channel.
On the other hand the expected voltage profile based on the applied voltages and with the
assumption of no barrier at the contacts is known. Comparing this profile to the measured
Kelvin probe voltages allows the extraction of the voltage drops at the contacts. In real
case measurements, probe pads (or even probe tips) affect the electric field along the
channel. Therefore to interpret the data accurately, the effect of these measurement pads
must be taken into consideration.
In transistors with 4-point probes used in this work, the size of the intermediate pads is 50
µm x 50 µm. Obviously these pads contact the pentacene layer, therefore the energy
barrier at the metal-semiconductor interface exists for these pads as well. The effect of
the measurement pads is crucial to determine the actual profile of the electric field.
The conclusion made in section 6.2 was that if the work function of the source electrode
is lower (i.e. 4.3 ev) than the HOMO level of pentacene (5 ev), a barrier forms at the
source-pentacene interface when holes flow from the source to the drain electrode. As the
work function of metal is getting close to the HOMO level of pentacene, this energy
barrier reduces as well.
The above conclusion is also helpful in determining the possible energy barriers that may
exist at the intermediate electrodes. Figure 41 shows the interfaces that the metal-
semiconductor barriers exist in Kelvin probe devices used in this work. These barriers are
based on the direction of the electric field being from the source to the drain electrode.
The effect of these pads in modifying the electric field along the channel will become
more apparent as the gap between intermediate electrodes reduces. Therefore to
understand the effect of the intermediate pads, device simulation with DC analysis is
needed.
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Figure 41. Energy barriers in 4-point devices.
This simulation helps to find the expected value of the voltages at the Kelvin probing
pads, given the finite size of the pads and given the existence of the energy barriers at the
pads. These voltages will generally be different than expected for ideal probing pads.
Ideal infinitely small Kelvin probing pads would accurately measure the voltages/electric
field along the channel without perturbing it, while the real pads will modify the electric
field in the channel. Comparison of the expected and measured voltages can be used to
extract the unperturbed voltage in the channel and therefore an accurate contact voltage.
The detailed explanation of this calculation is done in section 6.4 of this dissertation.
To simulate the effective electric field along the channel, 2D electrostatic analysis is done
with COMSOL multiphysics. Since the goal of this analysis is to interpret the
experimental data, the scenario that is shown in Figure 41 is simulated. The model used
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in this analysis is shown in Figure 42 for the case where the barrier is at the right hand
side of the intermediate pads.
For the pentacene layer, a semiconducting layer with the sheet resistivity of 10-3
Ω is
used in the model. The value of 10-3
Ω is chosen based on the sheet resistivity of lightly
doped silicon however using other sheet resistivity for the semiconductor does not alter
the voltages at the intermediate pads.
To simulate the effect of barriers at interfaces of the intermediate pads, a resistive border
with 5 µm length is used. This border was added around the entire pad except for the left
hand side of each pad as shown in figure 42. The resistivity of this layer was swept in the
simulation to match the measured voltages of the experimental data.
The effect of this resistive border on the voltage profile is more apparent for top pair of
electrodes in which the gap between pads is smaller than that of bottom pair. If there is no
border at metal-semiconductor interface, the voltages measured at each pad for top pair
would be close together (since the pads are close together). However in real
measurements these two voltages are considerably different. Therefore the measured
voltage slope at top intermediate pair is higher than that of with no resistivity border
(barrier). In the next section the simulation result of voltage profiles as a function of
boundary resistivity is shown and analyzed.
The effect of this interface resistivity on the voltage profile is more apparent for the top
pair of electrodes in which the gap between the pads is smaller than the bottom pair. If
there is no resistivity at the metal-semiconductor interface, the voltages measured at each
pad for the top pair would be close together (since the pads are close together). However
in real measurements these two voltages are considerably different. Therefore the
measured voltage slope at top intermediate pair is higher than that of with no resistivity
(barrier). In the next section the simulation result of the voltage profiles as a function of
boundary resistivity is shown and analyzed.
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(a) Meshed model (b) COMSOL simulation, electrostatic physics, dc analysis result
Figure 42. Electrostatic simulation considering the effect of measurement pads.
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6.4 Extraction of voltage drops at metal-semiconductor junctions using COMOSL model
So far in the previous sections of this chapter, experimental observations of 4-
point probing of transistors as a function of metal work function are reported. These
observations are based on incorporation of intermediate measuring electrodes along the
channel of the transistors. Later, as the first step in analyzing the experimental data, 2D
electrostatic simulations are done. These simulations are needed to include the effect of
measurement pads on the electric field. In this simulation to replicate the effect of the
barriers at the intermediate electrodes, a layer with higher resistivity than channel
(pentacene) layer at the metal interfaces is used. If this interface resistivity increases, the
difference between voltages at each pad for a given pair of electrodes increases. This
results in higher voltage slope at the intermediate pads. Figure 43 shows the result of this
simulation for various ratios of boundary resistances.
Figure 43. Simulation of devices with resistive area added to the intermediate pads.
As shown above, as the resistivity at the metal boundary for intermediate electrodes
increases, the voltage slope increases. This increment in slopes is more noticeable in the
top intermediate pair than the bottom pair. In this section to analyze each experiment,
94
proper simulation from the above figure is used. The simulation that is used in the case of
each set of samples is the one that can explain the voltage drops at the source-pentacene
interface for all the samples. This means that the voltage drops extracted at each specific
metal-pentacene junction should result in approximately same range of numbers and
there should not be substantial discrepancy between the extracted voltage drops between
samples of a specific metal-pentacene junction.
This simulation along with the experimental data helps the extraction of the voltage drops
at contacts.
To extract the voltage drops at contacts (hence the IV behavior of contacts), let’s consider
and analyze the experimental observations of devices fabricated using each metal (energy
barrier) separately.
As already mentioned, in pentacene field effect transistors, the energy barrier exists at the
source-pentacene interface. Let’s first consider all the experimental observations of
Kelvin probing of transistors fabricated with RuO2 metals as shown in figure 44.
If one uses the voltage profile not considering the effect of intermediate pads, the
extracted voltage drop at contacts for most of measurements would suggests the existence
of a negative barrier(s). Obviously such a barrier is not practically realizable.
Figure 44 shows the experimental data collected using 4-point probing for RuO2
electrodes versus the simulation data. This simulation is based on having the resistive
barrier on the right hand side of intermediate pads. As mentioned before to explain the
voltage profile (voltage slopes) at each intermediate pair, a resistive layer with proper
resistivity should be used.
The simulated data is based on biasing the source electrode at zero volt and drain
electrode at –5 V. The interface resistivity that can explain the experimental data is a
boundary resistivity that has 200 times more resistance than the pentacene layer. As
shown in figure 44, the slopes of the simulation are -0.0133 and -0.0115 for top and
bottom intermediate pairs respectively. These slopes are calculated based on the voltages
read at each pad from the COMSOL simulation.
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Figure 44. Measurement data of transistors with Kelvin probes that are fabricated using RuO2 electrodes versus
2D simulation.
The first step in extraction of voltage drops at the source and drain interfaces is to find
the electric field along the channel unperturbed by the contacts for each device under test
(V=Ex where x is the position along the channel). So far it is known that if the voltages
applied at the source and drain electrodes are 0 and -5 V respectively, then the ideal
expected voltage profile without the contact barriers or Kelvin probe pads is -0.01x where
x is the position along the channel. This slope can be achieved only if there are no
barrier(s) at metal-semiconductor junctions.
To find the actual voltage profiles along the channel, we need to compare the
measurements and simulated data (which include the effect of Kelvin pads). The
following table shows the procedure to find the voltage profile.
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Table 8 – extraction of voltage profile using by matching the simulated data to experimental observation,
applied electric field is -0.01 since -5 volts is applied across the channel with 500 µm length
As shown above the actual voltage profile along the channel is:
( )
To find C in above equation we need to find the voltage difference between measured
voltages and simulated voltages at pair of electrodes. As an example consider the data for
the first sample which is plotted as a red line in figure 44. For simplicity let’s use only the
top pair of intermediate pairs for analysis. Using the analysis done in table 8 we can find
the actual voltage profile in the absence of Kelvin probe pads along the channel as shown
with dotted green line in figure 45. It is assumed that the voltage barrier at source and
drain is independent of the presence of the Kelvin probe pads.
The voltage drop at source and drain electrodes is the difference between the extracted
and the applied voltage profile. In this example the voltage drop at the source electrode-
pentacene interface is 1.83 V and the voltage drop at the drain electrode-pentacene
interface is 0.98 V.
Figure 45. Extraction of voltage drops at contacts.
Top pair Bottom pair
Slope of simulation applied voltage profile
-0.0133 (-5V/500µm)= -0.01
Slope of measurement actual voltage profile
S measurement (S measurement/0.0133)×(-0.01)+C
Slope of simulation applied voltage profile
-0.0115 (-5V/500µm)= -0.01
Slope of measurement actual voltage profile
S measurement ( S measurement /0.0115)×(-0.01)+C
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Figure 46 shows the extracted voltage drops at source-pentacene and drain-pentacene
interfaces for all the samples prepared with RuO2. For all these voltage drops extraction,
same method mentioned above is used. Since the extraction method uses mathematical
calucaulation for some samples the extrcated voltage drop at drain-pentacene interface
have negative values. The negative voltages in reality implies the existance of no barrier
at the interface.
Figure 46. Extracted voltage drops for transistors made with RuO2.
As shown in figure 46, substantial voltage drop exists at the source-pentacene interface.
To confirm the validity of the existence of a barrier, Titanium metal (with work function
lower than HOMO of pentacene) is also used as the electrodes in fabrication of transistors
with the intermediate pads. Figure 47 shows the measured data with respect to the
simulation and the extracted voltage drops at Ti-pentacene interfaces. As it is apparent in
the figure, similar to the devices fabricated using RuO2, the barrier exists at source-
pentacene interface.
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Figure 47. (Left) Measured data of transistors fabricated using Ti, (Right) Extracted voltage drops at interfaces.
Rest of this section explains the experimental observations for transistors fabricated using
metal electrode with work function higher than 5 ev. For these experiments Au and IrO2
with higher but close work function to 5 ev is used. Same method of analysis is used in
interpreting the experimental data and extracting the voltage drops at contacts.
Figure 48 shows the experimental data collected using Kelvin probing for transistors
fabricated using Au metal for the source and drain electrodes. This plot also includes the
simulation data. To explain the experimental observations for the Kelvin probing done
with Au electrodes, similar simulation as before is used. The difference between the
former simulation to that of used for Au is that the boundary resistivity at the
intermediate pads is substantially smaller. In this case the border resistivity of 10 times
higher than the semiconductor layer is used.
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Figure 48. Measurement data of Au electrodes versus 2D simulation.
The result of extraction of voltage drops at metal-pentacene junctions for all samples are
shown in Figure 49. As it is shown the voltage drops for transistors fabricated using Gold
electrodes are substantially lower than that of made using Ti and RuO2. This implies that
the energy barrier formed at metal-pentacene interface has been considerably reduced as
the metal work function goes higher in energy.
Figure 49. Extracted voltage drops for transistor made with Au.
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To confirm the above observation another metal, IrO2, with even higher work function
than Au is used. Figure 50 shows the experimental data of transistors fabricated using
IrO2 metal as the source and drain electrodes. The simulation plot in figure 50 (yellow
lines) is the 2D model when there is no barrier at contacts. As shown in the plot, the
simulations that include the barriers at the intermediate pads cannot explain the
experimental observations, although the simulation with the no barrier at contacts is in
approximate agreement with the experimental data.
Figure 50. Measurement data of IrO2 electrodes versus 2D simulation.
To be able to extract the voltage drops at the source interface and the drain interface from
the above experimental observation, since there is no energy barrier exists at IrO2-
pentacene contacts, the small difference between the measurements and the model with
perfect contacts is due to a resistance that exists at all sides of the pads. This resistance
forms when the pentacene interfaces a metal electrode. This small resistance may exist
for the other measurements as well but since the barrier is the main non-ideal contact
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effect at the intermediate pads, the effect of the resistance was not included in the
previous analysis.
To mode this resistance, a COMSOL simulation with the model having a resistive
boundary around the intermediate pads is used. In this case, the 1µm width of the
resistive border which has twice larger resistance than the pentacene layer is used. The
simulated voltage at the intermediate pads along with the experimental data is shown in
figure 51 (a). The extracted voltage drops at the source and the drain interfaces using this
model are shown in figure 51 (b). The extracted voltages drop shows negligible voltage
drops both at the source and the drain interfaces.
Figure 51. Extracted voltage drops for transistor made with IrO2.
So far all the voltage drops at the metal-pentacene interfaces are extracted using
transistors fabricated with different metal work function. Figure 52 shows the quantitative
comparison of these voltage drops on the same scale. As we know having negative
voltage drops would imply that no energy barrier exists. Therefore comparing the
positive voltage drops in figure 52 shows that at the source-pentacene interface (where
the energy barrier exists), metals with lower work functions (such as RuO2 and Ti) result
102
in higher voltage drop than that of made using Au and IrO2. Comparing the voltage drops
for transistors fabricated using IrO2 shows even lower voltage drop than that of made
using Au electrodes. Therefore, using metal with even higher work function than Au is
preferred. As it is shown in next section, the transistor behavior of devices made using
IrO2 results in higher effective carrier mobility than that of Au.
Figure 52. Comparison of voltage drops at source/drain-pentacene interface using different metals.
In summary, in this section the experimental observation of the transistors fabricated with
metal electrodes having work function of higher and lower than pentacene HOMO energy
levels are quantitatively analyzed. For the analysis and extraction of the voltage drops at
contacts, 2D COMSOL simulation is done. This simulation includes the effect of barriers
at the metal-pentacene junction for the intermediate pads. The conclusion of this analysis
is that the choice of electrodes affects the voltage drop at the source-pentacene interface.
In the case of measurements done in this work, the lower the work function gets (< 5 ev),
the effect of the energy barrier become more noticeable. The analysis shows that the
existence of a significant voltage drop at the source-pentacene interface when metals with
lower work function (i.e. 4.3 ev) is used. These metals include RuO2 and Ti. On the other
103
hand the metals with higher work function such as Au and IrO2 show small or no voltage
drop at the metal-semiconductor junction.
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6.5 Current-voltage behavior of barriers (metal-semiconductor) in pentacene transistors
In the previous section, the method of extraction of voltage drops at the metal-
pentacene interface was investigated. For simplicity and for the proof of concept, only the
case in which the drain electrode had -5 V with respect to source electrode (0 V) was
considered. In this case the gate-source was biased at -60 V.
The conclusion made so far is that there is a voltage drop at source-pentacene interface
and this voltage drop is a function of metal’s work function. This voltage drop is due to
an energy barrier that exists at the source-pentacene interface.
To prove the validity of this comment, Figure 53 shows the extracted voltage drops at the
source-pentacene and drain-pentacene interface. If the voltage drops were due to a higher
resistivity material at the interfaces, then there should be voltage drops at both interfaces
(source/drain pentacene interfaces). However the figure shows that the voltage drops
happens at the source-pentacene interface and not at the drain-pentacene. This implies the
validity of the existence of an energy barrier at this interface.
Figure 53. Extracted voltage drops at metal-pentacene interfaces for transistors made using RuO2.
If we use a diode symbol (metal-semiconductor Schottky diode) representing the energy
barrier, the equivalent model will be the one shown below.
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Figure 54. Metal-pentacene junction represented with forward and reversed biased barriers.
In the above figure, at the metal-semiconductor junction there is a reversed biased diode.
To understand the effect of this reverse biased junction, let’s investigate the possible
current conduction mechanisms at the metal-semiconductor interfaces. These
mechanisms try to explain the conduction of majority carriers. These charge conduction
mechanisms include diffusion, thermionic emission, tunneling through the barrier, and
generation/recombination of carriers in traps or tunneling through traps. In a given metal-
semiconductor junction a combination of the mentioned mechanisms could exist but
often one is the dominant mechanism in the current conduction.
Thermionic emission happens when the carriers have enough energy to surpass the
energy barrier. [59] The tunneling is a phenomenon due to the quantum mechanical
tunneling of carriers through the energy barrier. [60] Diffusion current happens when
there is a change in concentration of carriers at metal-semiconductor interface. In this
case the carriers want to flow from higher concentration to lower concentration. The
generation conduction expected to happen at the metal-organic interfaces due to existence
of traps. When an electron/hole goes in to the trap state they leave a hole/electron behind.
This generated charge may tunnel through the barrier or if the number of them builds up
they may diffuse.
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Let’s continue this section with the analysis of each mechanism further in detail. The
Current density in the case of diffusion and thermionic emission follows the equation
below.
(
) ( (
) )) Equation 10 [59]
In the above equation q is the electron charge, T is temperature in Kelvin, Nc is the
effective density of states located in the semiconductor near the metal interface, ɸ is the
energy barrier, Va is the bias voltage and Vt is thermal voltage. In case of thermionic
emission, ‘ʋ’ in the above equation is the Richardson constant (A*) and in case of charge
diffusion mechanism is the mobility (µ) multiplied by the electric field at the interface
(Ɛ).
(
) ( (
) ) ; Thermionic emission; A* is Richardson constant, A is area
(
) ( (
) )) ; Diffusion; (
( )
) [60]
In the above equation ND is the charge density in the semiconductor. All the above
equations are for the metal-n-type semiconductor junction and to change them for metal-
p-type semiconductor ND should with replaced by NA and Nc should be replaced with
Nv.[61]
In the case of quantum tunneling mechanism of charges, the current density is the product
of charge density at the interface and the probability of tunneling.
(
) Where k is:
√
In the above equation ‘n’ is the density of charge at the metal-semiconductor interface,
VR is the reversed biased voltage and ɸ is the probability of tunneling. [61]
The qualitative comparison of the dependency of the current density on the applied
voltage for the three mechanisms is shown below (arbitrary numbers on axes).
107
Figure 55. IV behaviors of current density using different conduction mechanism.
The above figure suggests that for the reverse biased metal-semiconductor junction, the
current has a constant value at saturation (Isat) if the conduction mechanism is thermionic
emission or diffusion. On the other hand if the current increases as the voltage increases
in the reverse biased case, the current conduction may be due to tunneling of carriers
through the barrier and/or trap assisted tunneling. In the case of trap assisted tunneling,
the IV behavior of the reverse biased metal-semiconductor Schottky barrier is expected to
be a linear function. [62]
Although all the mentioned charge conduction mechanisms are for the metal-inorganic
semiconductors they are still valid for the metal-organic semiconductor. The detail
analysis of charge conduction in the metal-organic semiconductor is beyond the scope of
this dissertation. Rest of this section explains the extracted IV behaviors of contact and
possible phenomenon that can explain such a behavior.
Now that possible current conduction mechanisms for metal-organic semiconductor are
reviewed, let’s consider the measurements done in this work.
To extract the IV behavior of barriers, the electrical current that is passing across the
channel as a function of the voltage drops is needed. Therefore same method of analysis
done in section 6.4 is needed for other drain-source voltages. For the analysis done
earlier, the drain-source voltage with respect to gate-source voltage is chosen in a way
that the transistor operates in the linear region. In this case the voltage profile along the
channel is a linear line. To make sure that for the rest of analysis the transistor still
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operates in the linear region, the drain-source voltages of up to -20 V is used for the
extraction of voltage drops, while the gate-source voltage is biased at -60 V (|VDS|<V|GS|).
Figure 56 shows the current-voltage behavior of the source-pentacene barrier when the
transistors are fabricated using RuO2 metal for electrodes. As it is shown in this plot, the
current that passes along the channel has a linear dependency on voltage drops at contact.
Figure 56. Current-voltage behavior of source-pentacene barrier when RuO2 metal is used.
As already mentioned earlier the work function of RuO2 is approximately 4.6 ev and
HOMO level of pentacene is -5 ev. Therefore the expected barrier height is ~ 0.4 ev. In
this case if the charge conduction happens solely due to thermionic emission the
following table shows the theoretical expected reverse saturation current for different
barrier heights in the proximity of 0.4 ev. For this calculation the thickness of the
inversion layer is assumed to be 5 nm.
Barrier height Reverse saturation current
0.3 9.6 µA
0.35 1.4 µA
0.4 0.2 µA
0.45 28 nA
Table 9. Reverse saturation current of RuO2-pentacene due to thermionic emission.
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Figure 57 shows the plots of the extracted contact IV behavior of the transistors
fabricated using RuO2 metals versus the reversed biased Shcottky diode when the
thermionic emission is the only charge conduction mechanism. The discrepancy between
the theoretical contact behavior due to thermionic emission to that of measured suggests
that the dominant charge conduction at this interface is proportional to the reverse biased
voltage. With this observation the dominant charge conduction in reverse biases metal-
pentacene junction is likely due to tunneling of carrier through the barrier and/or trap
assisted tunneling due to existence of defects at the interface.
Figure 57 – Expected reversed biases metal-semiconductor junction solely due to thermionic emission of carriers
versus extracted IV behavior of metal-pentacene barrier
Figure 58 shows similar plot for reverse biased junction at Au-pentacene interface as well
as that of RuO2-pentacene interface. Similar as the previous IV extraction, the drain-
source voltages of up to -20 V is used in the extraction of voltage drops due to the barrier
for both cases. As shown in the figure, the one to one comparison of voltage drops at the
contact for Au to that of RuO2, suggests more voltage drops at RuO2-pentacene than that
of Au-pentacene. The inverse slope of the lines (ΔV/ΔI) which shows the resistivity of
the barrier, suggest substantially higher barrier for RuO2 contacts to that of Au. Later in
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chapter 7 these IV behaviors used to analyze the effect of contact as the transistor’s size
shrinks.
Figure 58. Current voltage behavior of reversed biased Au-pentacene barrier versus RuO2-pentacene barrier.
111
6.6 Transistor characteristics of fabricated devices using various electrodes
So far in sections 6.1 - 6.5 of this chapter, metal-pentacene junction interfaces are
investigated. This investigation is done by modulating the energy barrier at this junction
and measuring the voltage drop that happens at the contact. It is concluded that the
reverse biased barrier at this junction results in the higher voltage drops at the contacts
when the difference between pentacene’s HOMO level and work function of metal
increases. Obviously the effect of metal-semiconductor junction in organic transistors is
directly related to transistor characteristic.
In addition to discussions made so far, it is worth in here to talk about the
electrical characteristic of transistors fabricated using different metal electrodes. Let’s
start this discussion with transistors fabricated using Au and IrO2 metals. According to
the previous section the metal-pentacene interface will have small (no) barrier when
metals with work function equal or higher than 5 ev are used. This may be the reason that
Au metal is widely used in fabrication of pentacene (p-type organic) transistors. Figure -
59 and 60 show the transistor characteristic of devices fabricated using Au and IrO2 metal
respectively.
Figure 59. Electrical characteristic of transistors fabricated using Au
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Figure 60. Electrical characteristic of transistors fabricated using IrO2.
The above characteristics show that the three terminal devices fabricated using Au and
IrO2 show transistor behavior. The transistor behavior can be observed since 1) gate
dependent conduction happens, 2) the transistor has two regions of linear and saturation
and 3) at some gate-source voltage the transistor turns off.
Chapter 4 of this dissertation explains the method of extraction of carrier mobility and
threshold voltage based on the observed experimental data. Using the method mentioned
earlier, the transistors fabricated using the IrO2 metal result in effective extracted carrier
mobility and threshold voltage of 0.1 cm2/Vs and -16 V respectively. In the case of
transistors fabricated using Au metal, the extracted carrier mobility is also 0.085 cm2/Vs
with threshold voltage of -16 V.
Figure 61 and 62 show the electrical behavior of devices fabricated RuO2 and Ti
respectively. As it is apparent in the figure, as the gate source voltage increases, at a
given drain-source voltage the drain-source current increases. However the device is
conducting even at no gate-source voltage (VGS=0 V) and also the drain-source current
does not follow the square dependency on the gate voltage in the saturation region.
However if a transistor equation (conventional MOSFET equation) is used in the
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extraction of effective carrier mobility, this device shows effective mobility of 0.006
cm2/Vs.
Threshold voltage in organic transistor is a function of several parameters. These
parameters include the film properties of the organic layer, traps in the organic layer and
the charge accumulation at the metal-semiconductor interface. The latter can be due to
traps near the interfaces hence band bending at the metal-semiconductor junction.[63, 64]
This may be the reason that the transistors fabricated using RuO2 and Ti metals do not
have complete off-state.
Figure 61. Three terminal behavior of devices fabricated using RuO2.
Figure 62. Three terminal behavior of devices fabricated using Ti.
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7. Discussion
As reviewed in the background chapter of this dissertation, contact effects in
pentacene (organic) transistors might be due to changes of film morphology near the
interface and/or the energy barrier at the metal-semiconductor interface. In the case of
organic field effect transistors, the effect of the contact can be observed when a portion of
the applied voltage is dropped at the contacts.
To quantitatively analyze the effect of the contact, three main methods can be used. One
method is to use the electrical characteristic of transistors to extract the contact resistance.
This method presumes that the contact has a resistive nature.[65-67] This method is
explained in detail in the background section of this dissertation. Using this method as a
way to analyze the contact effect has two drawbacks. One drawback is the assumption of
the resistive nature of the I-V characteristic. The other drawback is, this method does not
distinguish the effects of contacts at the source and drain electrodes.
In some cases the barrier may have a resistive behavior and in others it may not, therefore
in this method to begin the contact analysis with the assumption of the contact having a
resistive behavior may be misleading.
The second method that has been reported a few times in the literature (for organic
transistors) is the so called Kelvin probing method which measures the voltages along the
channel. [9, 68, 69] This potentiometry method uses the AFM tip to scan the voltages
along the channel; hence it can accurately extract the voltage drop that happens at the
contacts. In this method the voltage drop that happens at the source and drain interfaces
can be measured respectively; meaning this method distinguishes the contact effect at
source and drain interfaces. The drawback of this method is its complexity and the
requirement of costly equipment.
A third method that is introduced (for organic FETs) and thoroughly investigated in this
dissertation is using Kelvin pads for measuring the voltages along the channel. In this
case rather than the AFM tip, intermediate microfabricated contact pads are used to
measure the voltages along the channel. The advantage of the method introduced in this
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dissertation, is its simple fabrication and measurement procedure. Moreover, this method
can distinguish the voltage drops that happen at source and drain electrodes. One may use
a similar approach to that explained in this dissertation for other transistors with different
device structures and materials.
As already mentioned, one of the factors causes voltage drops at the contacts is
the existence of an energy barrier at the metal-semiconductor junction. In the case of the
electrode-pentacene interface, the choice of metal or intermediate layer at the metal
interface could affect the I-V behavior of transistors. In this case if the carrier mobility is
extracted from the I-V behavior without considering the effect of contact, that is an
effective carrier mobility which includes the behavior of the channel as well as the
contact. Since in the literature the effect of contact is not considered, the extracted
effective carrier mobility is often simply called the carrier mobility.
The choice of electrode material can affect the energy barrier at metal-semiconductor
interface. As shown in this dissertation in detail, modulating the barrier height at the
metal-pentacene interface affects the transistor behavior because the contact
characteristics change as a function of the size of the energy barrier. These effects can be
observed indirectly in the transistor characteristic and extracted device carrier mobility,
or directly, as has been done here, by probing the voltage in the channel.
In the experiments done in this work, transistors with different metal work functions were
fabricated. These metals are Au, IrO2, RuO2 and Ti. The published work functions of Au
and IrO2 are 5.1 eV and 5.6 eV respectively. Moreover the reported work functions of
RuO2 and Ti are 4.6 eV and 4.3 eV respectively.[58]
As shown in detail earlier, Au metal can cause a barrier at the source-pentacene interface.
This is despite the fact that gold has a published work function close to or slightly higher
than the published HOMO value of pentacene (-5 eV). However this barrier is much
smaller than that of when metals with lower work functions (i.e. 4.3 eV) are used. In the
case of experiments done in this work, IrO2, with a work function higher than the HOMO
level of pentacene results in a negligible barrier and this may be one of the best metals
that can be used in the fabrication of pentacene field effect transistors. Note that a small
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resistance (in contrast to a barrier) at the semiconductor-metal interface gave the best fit
to the data for IrO2, as described in Chapter 6. The transistors fabricated using IrO2 show
effective carrier mobility of 0.1 cm2/Vs versus 0.08 cm
2/Vs for gold contacts and 0.006
cm2/Vs for RuO2 contacts.
The exact energy levels (metal work functions and HOMO level of pentacene) depend on
the material properties and may vary depending on the fabrication processes. For this
reason choosing metal with substantially higher work function is preferred to begin with.
In this case it is expected that no energy barrier to exist at metal-pentacene junction. As
an example, IrO2 in this work which has a reported work function of -5.6 ev is a good
candidate to be used in the fabrication of pentacene transistors. Another metal that also
has higher work function is WO3 and similar to IrO2, the transistors fabricated using WO3
is expected to have no energy barrier at metal-pentacene junction. [70]
The effect of contact can be observed on the transistor characteristic as well. [71] As will
be shown later, this effect on the IV behavior of transistors can affect the extracted
effective carrier mobility. As reported by Kawasaki et al. [72], the change in the barrier
height (at the metal-pentacene junction) directly affect the JDS-VDS behavior of
transistors.
As it is shown in figure 63, for a given biasing criterion (drain-source voltage and gate-
source voltage), the current level of transistors made using Au and IrO2 are at least five
times higher than that of made using RuO2 metal. As it was shown quantitatively, the
voltage drops that happen at the source-pentacene junction in the case of transistors made
using RuO2 are considerably higher than those in transistors made using Au or IrO2. In
the case of transistors made using RuO2, it is expected that a portion of the applied
voltage will be dropped at source-pentacene junction (due to the energy barrier at this
junction), therefore the actual voltage drop that exists across the channel is lower than
that of applied at the electrodes. In this case, since the voltage that exists across the
channel is smaller than that of applied, lower current is expected compared to the case
where there is no voltage drops at contacts. Therefore in transistors made using RuO2
metal, lower effective carrier mobility of 0.006 cm2/Vs is extracted from the IV behavior
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of transistors compared to the effective carrier mobility of ~0.1 cm2/Vs for Au and IrO2
where there is negligible or no barrier.
The effect of the contact sometimes can also be seen qualitatively on the IV behavior of
the transistors, typically as a concave curvature at low drain-source voltages. Therefore in
the linear region of operation, the transistor rather than having a linear IDS-VDS slope has
a curvature. As an example let’s compare the transistor characteristic of devices made
using Au, IrO2 and RuO2 metals. Figure 63 shows the IDS-VDS behavior of transistors at
low drain-source voltage when Au, IrO2 and RuO2 are used. As can be seen there is a
slight concave down curvature for transistors made using Au and RuO2 metals. On the
other hand for transistors made using IrO2 metal, the transistor characteristic show linear
dependency of IDS on VDS in the linear region of operation. The concave curvature
(compared to a linear behavior) consequently causes lower current level for a given
biasing criteria.
(a) (b)
(c)
Figure 63. IDS-VDS behavior of transistors at low drain-source voltages for (a) transistors made using Au (b)
transistors made using IrO2, (c) transistors made using RuO2.
118
To understand the effect of contact in more detail, let’s analyze the IV behavior of the
barrier (reverse biased metal-pentacene junction) and its consequent effect in the
fabricated devices. As is shown in figure 64, the extracted current-voltage behavior of the
barrier (reversed biased metal-pentacene junction), shows the voltage dependency of the
current. This clearly implies that the charge conduction mechanism cannot be explained
by thermionic emission. In case of thermionic emission it is expected, in the reverse
biased junction, the current would have a constant value and will not depend on the
reverse biased voltage.
Figure 64 – IV behavior of reverse biased metal-pentacene junction in pentacene field effect transistors
In the reverse biased Schottky junction the voltage dependency of the current can be
explained by tunneling of carriers through the energy barrier and/or trap assisted
tunneling. However in the case of the tunneling through the energy barrier, as the applied
voltage increases (drain-source voltage increase) the barrier width reduces. Therefore the
reverse current will exponentially increase as the reverse voltage increases.[73] In the
case of the extracted IV behavior of the reverse biased metal-pentacene junction, the
current has a linear dependency on the applied voltage as shown above. This linear
dependency can be explained by trap assisted tunneling.[62, 74]
It has been reported that at a metal-pentacene junction a high density of traps exists.
Density of traps at the metal-pentacene junction for the pentacene field effect transistors
has been investigated in the literature [75-78]. One of the parameters that affect the
119
density of traps is the choice of metal electrodes. As reported by [79], when pentacene
interfaces a metal, localized states form at the interface. In the case of trap assisted
tunneling, the charge conduction occurs by tunneling between multiple traps. [80]
Another important conclusion that can be made from figure 64 is that, as the
current density increases, the voltage drop at the contact increases as well. For a given
drain-source voltage, the current density for short channel devices is higher than that of
long channel devices. This means that the expected voltage drop at the contact for short
channel devices is higher than that for long channel devices for a given drain-source
voltage.
As the current density increases, it is expected that the role of contact (voltage drop at
contact) becomes more dominant. In this case the voltage that exists across the channel is
lower than that applied, causing less drain-source current compared to the case where
there is no voltage drop at contacts. Therefore the effective carrier mobility will be
smaller compared to the case where the contact does not cause a voltage drop.
As is found by [81], pentacene transistors made using long channel structures (L > 5µm)
show effective carrier mobilities of 0.1-1 cm2/Vs. However keeping all parameters same,
using the short channel device structures (5 µm), the effective carrier mobility of only
0.01 cm2/Vs can be achieved. As mentioned above, as the channel length reduces the
effect of contact (voltage drop at contact) increases for a given applied voltage. This
voltage drop directly affects the IDS-VDS behavior of transistors, meaning lower current is
measured for a given drain-source voltage compared to the measured current when there
is no contact barrier. This will result in reduction of the effective carrier mobility.
120
8. Conclusion
The focuses of this dissertation have been on 1) fabrication and characterization
of field effect transistors using novel pentacene derivatives, and 2) investigation,
extraction and understanding of the metal-pentacene contacts in the pentacene field effect
transistors.
In the former work mentioned above, the two novel pentacene derivatives
investigated are the first water soluble pentacene and a very thermally stable pentacene.
Devices made using a very thermally stable pentacene (TTPO) show transistor behavior
similar to that of conventional field effect transistors. Study of temperature sweeps on
these transistors shows that as the temperature goes up to 200 ºC, not only do the devices
survive but also the electrical conduction of the transistors increases at a given bias. This
results in a higher extracted effective carrier mobility from the fabricated transistors at
higher temperatures. The effective extracted carrier mobility of transistors increases from
10-9
cm2/Vs at room temperature to 9×10
-9 cm
2/Vs at 200 ºC. The reason behind the low
carrier mobility for TTPO transistors requires further investigation but it can be related to
the material properties of TTPO and/or the effect of contact.
In the latter work done in this dissertation, a novel potentiometery method is
introduced and investigated. This method is a Kelvin probing method that uses
microfabricated contacts along the channel of transistors to measure the voltages in the
channel. Consequently the measured voltages can be used to extract the voltage drops at
the contacts.
One important factor that is thoroughly investigated in this dissertation is the perturbation
effect of Kelvin pads on the electric field along the channel. For this reason, 2D
electrostatic simulation is done which includes the effect of intermediate Kelvin pads on
the voltage profile. Hence to accurately extract the voltage drops at source and drain
electrodes, the measured voltages along with the simulated voltage profile are used to
extract the voltage drops at the contacts.
121
This potentiometery method can measure the voltage drops that happen both at the drain
and source contacts. The advantages of the method used in this dissertation are while
yielding important information, the cost and complexity are substantially lower than the
AFM methods.
Moreover, using the method developed, it is concluded that a barrier exists at the source-
pentacene interface in the pentacene field effect transistors. This barrier is a function of
metal work function and only exists at source-pentacene interface and not at drain-
pentacene interface. The extracted voltage drops both at the drain and source interfaces
show that the nature of the contact is not just a resistance since the voltage drops are
different at source and drain interfaces. More specifically the voltage drop at source-
pentacene interface increases as the barrier height between metal work function and
HOMO level of pentacene increases.
The voltage drop that exists at source-pentacene junction is due to an energy barrier.
This energy barrier (for hole conduction) exits between the metal work function and
HOMO level of pentacene. Since the reported HOMO level of pentacene is -5 eV, to
reduce the barrier height, metals with higher work functions than 5 eV (i.e. 5.1 eV)
should be used. As is mentioned in the discussion section, since the exact HOMO energy
level and metal work function may vary depending on the fabrication procedures,
preferably a metal with substantially higher work function than 5 eV should be used (i.e.
IrO2 with work function of 5.6 eV). This assures that a change in the HOMO level of
pentacene and metal work function would be less likely to cause an energy barrier.
The contact affects the IV behavior of transistors as well. It is shown in this dissertation
that the RuO2-pentacene barrier causes larger voltage drop at contact compared to
Au/IrO2-pentacene barrier. Therefore for a given applied VDS, transistors made using
RuO2 have more voltage drop at the contact, causing a lower voltage to exist along the
channel than that applied at the drain-source electrodes. In this case lower drain-source
current will be sensed compared to that of when no barrier exists. This lower drain-source
current will result in lower effective carrier mobility compared to the case when contact
does not cause a voltage drop.
122
The extracted current-voltage behavior of the contact shows that as the current density
increases the voltage drop at contact increases. As is expected, as the channel length of
the transistors shrinks, the current density increases, therefore for short channel
transistors it is expected that the voltage drop is higher than that of long channel
transistors for a given applied voltage. This effect should be addressed in the design of
transistors with high effective carrier mobility by either completely eliminating the effect
of contact or use the long channel device structures.
Furthermore the extracted IV behavior of the metal-pentacene barriers shows a
linear dependency of the current on the applied voltage. This dependency shows that the
charge conduction mechanism in the reverse biased metal-pentacene junction (barrier) is
not dominated by thermionic emission. Moreover if the charge conduction mechanism
was due to tunneling through the barrier it is expected that the current would increase
exponentially as the barrier width reduces (applied voltage increases). As mentioned in
the discussion section, the linear dependency of the current on the applied voltage can be
explained by trap assisted tunneling of carriers.
123
Appendix A:
Process run sheet for organic transistors
Fabrication of patterned devices
Date: #wafers:
1. Piranha etch (glass beaker)
Sulfuric: peroxide 2:1
Temp. 115 °C
Time 10 min.
DI overflow rinse 5 min.
2. HF etch (plastic beaker)
DI water: HF 50:1
Time 15 secs.
Temp. RT
DI overflow rinse 5 min.
3. HCL etch (glass beaker)
DI water: peroxide: HCL 6:1:1
Temp. 95 °C
Time 10 min.
DI overflow rinse 5 min.
Dry, nitrogen gun
4. Dry Oxidation(100nm oxide)
Temp. 1100 °C
Total time 60 min.
Thickness 100 nm
Comments:
Date: #wafers:
5. Backside 1813 PR coat
4000 rpm 1 min
Bake temp. 115 °C
Time 1 min
124
BOE etch (plastic beaker)
700 ml BOE
Time 3 min.
Temp. RT
Rinse 5 min.
Dry
Comment:
Remove resist
6. Liftoff patterning of electrodes
LOR-2A coat
Spin speed 3000 rpm
Spin time 45 s
Bake temp 175°C
Bake time 5 min.
Shipley 1813 coat
Spin speed 4000 rpm
Spin time 45 s
Bake temp 115°C
Bake time 1 min.
Edge bead removal – removing the photoresist at the edge of wafer/chip by acetone
Expose
Expose time 7 seconds
Expose intensity 12mW/cm2
Develop
700 ml MF319
Temp. RT
Develop time 50 seconds
Rinse
Inspection
125
Comment:
Electrode deposition and liftoff
Date: #wafers:
7. Electrode deposition (thermal evaporation)
Deposit 10 A° – Cr
Evap. rate
Deposit 1000 A° – Au
Evap. rate
8. Lift off process
700 ml Acetone
Time 30 min
Rinse and dry
Organic coating
Date: #wafers:
1. Piranha etch (glass container)
Sulfuric: peroxide 2:1
Temp 115 °C
Time 10 min.
Rinse 5 min.
Dry, N2 gun
Comment
2. Optional Treatments (WSP only)
Au treatment
10µl of thiol in 10 ml ethanol
Time 1 hr
Ethanol rinse
IPA rinse
DI water rinse
SiO2 treatment
126
10 ml HMDS-immersion
Time 1 hr
3. Organic layer coating
Solution process thermal evaporation
mg pentacene mg pentacene
Solvent: volume AC power:
Spin speed: rpm thickness:
Bake Temp.: Evap. Rate:
Thickness:
127
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