Contact: CTV-Armaturen GmbH...Contact: CTV-Armaturen GmbH Konrad-Zuse-Str. 5 D-54552 Nerdlen Telefon...
Transcript of Contact: CTV-Armaturen GmbH...Contact: CTV-Armaturen GmbH Konrad-Zuse-Str. 5 D-54552 Nerdlen Telefon...
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Contact:
CTV-Armaturen GmbHKonrad-Zuse-Str. 5
D-54552 Nerdlen
Telefon +49 (0)6592 / 98330 - 0
Fax +49 (0)6592 / 98330 - 15
www.ctv-armaturen.com
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As the No. 1 foodstuff, water is and remains one of the most important resources worldwide. It cannot
be replaced by anything else and is becoming scarcer and scarcer in different parts of the world. With
our valves, we make sure worldwide of the safe, hygienically harmless transport and the distribution
of our Earth’s most important resource. We have taken this as our aim since the founding of
CTV-Armaturen GmbH in 2002, as a medium-sized and independent company.
Our company head office is located in the industrial area of Nerdlen, in the midst of the Vulkaneifel
region. On the basis of our employees’ experience acquired over the decades, CTV-Armaturen GmbH
is today a successful manufacturer and supplier of different types of valves for water, energy and
industrial management. The deliberately slim company structure and our employees’ constant
motivation puts us in a position to cope with the challenges posed by the market to our customers’
utmost satisfaction.
Customised special solutions can be realised in just as economic and flexible a manner as the dispatch
on schedule of goods in stock which we hold available on an extensive scale over some 1200 m2.
As the manufacturer of high quality valves combined with an extremely high readiness to provide
service, CTV-Armaturen GmbH is a reliable partner in water and waste water matters. Our customers’
satisfaction has top priority for us and has been made our commitment for the future by certification
in accordance with ISO 9001:2008-12. A further fundamental proof of safety is confirmed by our valves’
conformity in the sense of the Pressure Equipment Directive 97/23/EC with the CE marking. Our valves
are, of course, certified according to the regulations required for water in accordance with the German
Technical and Scientific Association for Gas and Water, DVGW.
You will find the certificates at: www.ctv-armaturen.com
Your personal contacts will be gladly at your disposal
for your individual questions and wishes.
Your reliable partner
in water and waste water matters.
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Resilient seated wedge gate valves
Knife Gate Valves
Check valves
Flanged butterfly valves
Centric butterfly valves
Restrained fittings and valves
Control valves
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Valves for water supply and sewage
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Resilient seated wedge gate valvesPN10/16 (DN40 – DN600) | PN25 (DN40 – DN300)
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Product features:
• Design acc. to DIN EN 1171• Internal, non-rising stem• Double flanged connection acc. to DIN EN 1092-2• Face to face dimension acc. to DIN EN 558, Series 14 (F4)
or Series 15 (F5)• Resilient seated in both directions of flow• Solid rubber wedge made of elastomer with wedge drainage• 100 % free flow passage with smooth inner pipe bottom,
trouble-free piggable• Long, centred wedge guide• Back-sealing, exchangeable shaft sealing
under full working pressure• Available in accordance with DVGW GW 336
Materials (basic version):
• Body and bonnet of ductile cast iron EN-GJS-400-15 (GGG-40)
• Spindle made of A2• Spindle nut made of bronze• Spindle collar supported on POM sliding discs• Connecting bolts made of A2, countersunk and sealed• Corrosion protection by means of fusion bonded epoxy powder
coating blue, RAL 5015 (average dry film thickness >250μm)• Drinking water version: EPDM rubber coating of wedge
in accordance with KTW and DVGW worksheet W 270• Waste water version: NBR rubber coating of wedge
Other materialsas well as accessories on request
Detail 1:Dynamic spindle seal by means of O-rings in double safety designMedium-unaffected stem bearingby means of O-ring. Bearing bush of POMguarantees a safe and long working life.
Detail 2:Long centred wedge guideguarantees high sealing functionand low operating forces.
DN40-400
Fields of application:
Water, energy andindustrial managemente.g. for drinking water,raw water, purified waste water,air, etc.
Chemical industrye.g. for chemically pollutedwaste water, etc.
Food industryand breweriese.g. for washing and rinsingplants, conveyor plants, etc.
Biogas plants
Further possibilities of application on request
Detail 1
Detail 2
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Resilient seated wedge gate valves 01
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Drive options:
01-2001410/-16
Resilient seated wedge gate valves with bare spindle endfor mounting spindle extensions,square caps etc.DN40 – DN600
Subject to technical changesas well as the use of equivalent orhigher quality materials.All representations are not binding.
01-2011410/-16
Resilient seated wedge gatevalves with non-rising spindleand handwheelDN40 – DN400
or with interposed spur gear or bevel gear boxDN450 – DN600
01-2131410/-16
Resilient seated wedge gatevalves with chain wheelChain made of stainless steelor galvanized steelDN40 – DN250
or with interposed spur gear or bevel gear boxDN300 – DN600
01-2181510/-16
Resilient seated wedge gatevalves for underground or directburied installationto customer specificationsDN40 – DN400
or with interposed spur gear or bevel gear boxDN450 – DN600
Available in accordance with DVGW GW 336
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Basic version
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CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Drive options:
01-2271410/-16
Resilient seated wedge gate valves with connecting flangefor mounting of electric or,pneumatic actuators etc.DN40 – DN600
Subject to technical changesas well as the use of equivalent orhigher quality materials.All representations are not binding.
01-2031410/-16
Resilient seated wedge gatevalves with direct mountedelectric actuator or modulatingelectric actuatorDN40 – DN200
or with interposed spur gear or bevel gear boxDN250 – DN600
01-2151410/-16
Resilient seated wedge gate valves with pneumatic actuatorsdouble-actingDN40 – DN200
Medium controlledon request
01-2181510/-16
Resilient seated wedge gate valves for underground or direct buried installationto customer specificationsDN40 – DN250
or with interposed spur gearor bevel gear boxDN300 – DN600
Available in accordance with DVGW GW 336
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Basic version
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Resilient seated wedge gate valves
Knife Gate Valves
Check valves
Flanged butterfly valves
Centric butterfly valves
Restrained fittings and valves
Control valves
05
Valves for water supply and sewage
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Knife Gate ValvesPN10 (DN50 – DN300) | PN8 (DN350 – DN400) | PN6 (DN500 – DN600)
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Product features:
• Flange connection acc. to DIN EN 1092-2 PN10 (equivalent to DIN 2501 PN10)
• Face to face dimension acc. to DIN EN 558, basic series 20 (equivalent to DIN 3202-3 series K1)
• Sealing on both sides, with continuous interior pipe bottom,for mounting between flanges and suitable for end-of-line installation without additional counter-flange
• Continuous position indicator OPEN-CLOSED;with integrated lubricator, depending on version
• Integrated protection against accidental contact DN 50-300• As from DN 350 with stud bolts, protection against accidental
contact optional
Materials (basic version):
• Casted parts of ductile cast iron acc. to EN-GJS-400-15 (GGG-40) • Plate material no.: 1.4301• Spindle material no.: 1.4057• Bolts and nuts A2• Enclosed sealing element made of elastomer (NBR)• Surface protection inside and outside by means of fusion
bonded epoxy powder coating blue, RAL 5015 (average dry film thickness >250μm)
• For liquids up to max. +70°C with max. operating and differential pressure of 10 bar
• Mounting brackets material no.: 1.4301
Other materialsas well as accessories on request
Fields of application:
Raw water, energy andindustrial managemente.g. for waste water technologyfor raw water, digested sludge,waste water and air
Chemical industry e.g. for chemically pollutedwaste water, etc.
Food industry and breweriese.g. for washing and rinsingplants, conveyor plants, etc.
Biogas plantse.g. for sludges, waste water, etc.
Further possibilities of application on request
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Knife Gate Valves 05
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Drive options:
05-2002010/-08
Knife gate valvewith bare spindle endfor mounting of spindle extensions, square caps etc.,with integrated position indicatorDN50 – DN600
Subject to technical changesas well as the use of equivalent orhigher quality materials.All representations are not binding.
05-2012010-08
Knife gate valvewith non-rising spindleand handwheelwith integratedposition indicatorDN50 – DN600
05-2132010/-08
Knife gate valvewith chain wheelChain stainless steel or steelgalvanized, with integratedposition indicatorDN50 – DN600
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05-2072002
Knife gate valvewith adjustable leverLever and slide rodmade of stainless steelDN50 – DN150
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Knife Gate Valves 05
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Drive options:
05-2372010/-08/-06
Knife gate valvewith connecting flangefor mounting multi-turn On/Offand modulating electric actuators,as well as linear actuatorsDN50 – DN600
Subject to technical changesas well as the use of equivalent orhigher quality materials.All representations are not binding.
05-2442010-08
Knife gate valvewith control orificeDN50 – DN600
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05-2032010-08
Knife gate valvewith rising spindleDN50 – DN800Multi-turn electric actuator or modulating actuator
Triangular control orifice
Pentangular control orifice
Basic version
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Knife Gate Valves 05
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Drive options:
05-2372010/-08/-06
Knife gate valvewith connecting flangefor mounting multi-turn On/Offand modulating electric actuators,as well as linear actuatorsDN50 – DN600
Subject to technical changesas well as the use of equivalent orhigher quality materials.All representations are not binding.
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05-2052010-08
Knife gate valvewith hydraulic actuatorDN50 – DN600
05-2152010/-08
Knife gate valvewith pneumatic actuatorsdouble-acting or spring resettingto customer specificationsDN50 – DN600
Basic version
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Resilient seated wedge gate valves
Knife Gate Valves
Check valves
Flanged butterfly valves
Centric butterfly valves
Restrained fittings and valves
Control valves
06
Valves for water supply and sewage
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Check valves
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Product features:
• Design acc. to DIN EN 12334• Double-sided flange connection acc. to DIN EN 1092-2• Face to face dimension acc. to DIN EN 558, series 48 (F6)• Resilient seated• Solid rubber flap disc with steel insert, usable on both sides• 100% free opening• Low wear and low resistance flap bearing• Lifting device
Materials (basic version):
• Body and cover made of ductile cast iron EN-GJS-400-15 (GGG-40)
• Connecting bolts made of stainless steel A2• Corrosion protection by means of fusion bonded epoxy powder
coating blue, RAL 5015 (average dry film thickness 250μm)• Drinking water version::
EPDM rubberised flap disc in accordance with requirements to KTW and DVGW W 270
• Waste water version:NBR rubberised flap disc
Other materialsas well as accessories on request
Fields of application:
Waste water technologye.g. for raw water,purified waste water, air, etc.
Water procurementand water treatment,water supplyand hydroelectric stations e.g. for fresh water,surface water, etc.
Chemical industrye.g. for chemically pollutedwaste water, etc.
Food industryand breweriese.g. for washing andrinsing plants,conveyor plants, etc.
Further possibilities of application on request
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06-2304810/-16
Non Return valvePN10/16 (DN40 – DN300)
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Check valves
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Product features:
• Design acc. to DIN EN 12334• Double sided flange connection acc. to DIN EN 1092-2• Face to face dimension acc. to DIN EN 558, Series 48 (F6)• Metallic or resilient seated • With interior shaft leading through the cover and with outside
lever and weight• Low wear and low resistance flap bearing
Materials (basic version):
• Body, flap disc and cover made of ductile cast iron EN-GJS-400-15 (GGG-40)
• Shaft made of stainless steel 1.4021• Seat in the body and on the flap in metallic sealing version
made of brass or chromium steel• Seat in the body made of brass or chromium steel and of EPDM
or NBR on the flap disc in resilient seated version• Bolts and nuts of stainless steel A2• Corrosion protection by means of fusion bonded epoxy powder
coating blue, RAL 5015 (average dry film thickness 250μm)
Other materialsas well as accessories on request
Fields of application:
Waste water technologye.g. for raw water,purified waste water, air etc.
Water procurementand water treatment,water supplyand hydroelectric stations e.g. for fresh water,surface water, etc.
Chemical industrye.g. for chemically pollutedwaste water, etc.
Food industry and breweriese.g. for washing and rinsingplants, conveyor plants, etc.
Further possibilities of application on request
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06-2084810/-16
Check valvePN10/16 (DN50 – DN300)
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Check valves
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Product features:
• Design acc. to DIN EN 12334• Double sided flange connection acc. to DIN EN 1092-2• Face to face dimension acc. to DIN EN 558, Series 14 (F4)• Metallic or resilient seated• With interior shaft leading through the body including lever
and weight • With shaft leading through both sides for installation in a horizontal
or vertical pipe, level and weight optionally in the direction of flow left or right, DN200 - DN600
• Low wear and low resistance flap bearing
Materials (basic version):
• Body, flap disc and bearing cover made of ductile cast iron EN-GJS-400-15 (GGG-40)
• Shaft made of stainless steel 1.4021 • Seat in the body and on the flap made of min. 70% nickel alloy• Flap with elastomer• Connecting bolts made of stainless steel A2• Corrosion protection by means of fusion bonded epoxy powder
coating blue, RAL 5015 (average dry film thickness 250μm)
Other materialsas well as accessories on request
Fields of application:
Waste water technologye.g. for potable water, raw water,purified waste water, air, etc.
Water procurementand water treatment,water supplyand hydroelectric stationse.g. for fresh water,surface water, etc.
Chemical industrye.g. for chemically pollutedwaste water, etc.
Food industry and breweriese.g. for washing and rinsingplants, conveyor plants, etc.
Further possibilities of application on request
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06-2081410/-16
Tilting disc check valvePN10/16 (DN200 – DN1200)
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Resilient seated wedge gate valves
Knife Gate Valves
Check valves
Flanged butterfly valves
Centric butterfly valves
Restrained fittings and valves
Control valves
09
Valves for water supply and sewage
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Flanged butterfly valvesPN10/16 (DN80 – DN1200) | PN25 (DN80 – DN600)
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Product features:
• Design acc. to DIN EN 593• Double-sided flange connection acc. to DIN EN 1092-2• Face to face dimension acc. to DIN EN 558, Series 14 (F4)• Sealing in both directions of flow• Resilient seated• Double eccentrical disc• Enclosed T-section seal on the disc adjustable and replaceable
without removal of the disc• Closed bearing lugs• Shafts not in touch with the medium, dry-shaft design• Basic version with fitted, cast encapsulated worm gear box,
self-locking and adjustable limit stops as well as a mechanical position indicator on the gear box cover
• Gear boxes with raised protection for buried application, optional
Materials (basic version):
• Body, disc and bearing cover made of ductile cast iron EN-GJS-400-15 (GGG-40)
• Shafts made of stainless steel 1.4021• Seat made of chromium/nickel steel• Shaft bearing made of bronze• Profile sealing of the disc and O-rings of the shaft seal
made of EPDM in accordance with W270 / KTW or NBR• Bolts and nuts made of A4 (in touch with medium),
all the other external connecting parts made of A2• Corrosion protection by means of fusion bonded epoxy powder
coating blue, RAL 5015 (average dry film thickness 250μm)
Other materials for shafts, shaft bearings, profile packingand O-rings as well as other accessories possible.
Fields of application:
Water procurementand water treatmente.g. for potable water, fresh water, raw water, etc.
Water supplyand hydroelectric stationse.g. for potable water, fresh water, surface water, etc.
Power stationse.g. for cooling water, etc.
Water disposalPurified waste water
Further possibilities of application on request
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Flanged butterfly valves 09
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Details
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Driving shaft end connected free frombacklash with the flap disc by means of a double tapered pin connection.No contact with the medium of the tapered pin connection thanks to countersunk and sealed screw plugs.
12 3
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No contact with the medium of theshaft ends thanks to the sliding bearings extending to the flap disc and sealing O-rings.
2
Continuous seal in conclusion made of tough elastomer in a specialT-section fastened to the flap discby means of a one-piece clamping ring.Exact prestressing and securingby means of fastening screws and lock pins guarantee a secureoperating tightness.
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Dynamic drive shaft sealing by meansof O-rings in double safety design.Bearing bushes made of self-lubricating bronze ensure a safe and long working life.
3
Double eccentricityBecause of the double eccentrical disc, the profile packing lifts off the seat during the swivelling movement. As a result, no shearing movement occurs between the seat and profile packing.(Exz1) ) Bedding the shaft ends behind the sealing level makes it possible to use a continuous sealing element on the flap disc that ensures a perfect seal and function. Exz2)
• Optimal insertion of the sealing element into the casing seat• Reduced operating forces with perfect sealing function• Long working life through low wear on the profile packing• Relief for the profile packing in the open position
Exz.1
Exz.2
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CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Drive options:
09-2021410/-16/-25
Flanged butterfly valvewith gear box and handwheelPN10/16 (DN80 – DN1200)PN25 (DN80 – DN600)
Subject to technical changesas well as the use of equivalent orhigher quality materials.All representations are not binding.
09-2031410/-16/-25
Flanged butterfly valvewith gear box and multi-turnactuator or modulating electric actuatorPN10/16 (DN80 – DN1200)PN25 (DN80 – DN600)
09-2041410/-16/-25
Flanged butterfly valvewith pneumatic actuatorPN10/16 (DN80 – DN1200)PN25 (DN80 – DN600)
09-2181410/-16/-25
Flanged butterfly valvewith gear box for undergroundinstallation and spindle extension to customer specificationsPN10/16 (DN80 – DN1200)PN25 (DN80 – DN600)
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Resilient seated wedge gate valves
Knife Gate Valves
Check valves
Flanged butterfly valves
Centric butterfly valves
Restrained fittings and valves
Control valves
10
Valves for water supply and sewage
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Centric butterfly valves
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Product features:
• Resilient seated centric butterfly valve acc. to DIN EN 593• Suitable for clamping (WT) between the pipe flange acc. to
DIN EN 1092, DN32–DN150 to PN16 and DN200–1200 up to PN10• Suitable for flange mounting (LT) on the pipe flange in accordance
with DIN EN 1092, DN32–DN200 to PN16 and DN250–1200 up to PN10
• Face to face dimension acc. to DIN 558, Basic series 20 (DIN 3202, Series K1)
• Tight in both directions of flow• Enclosed seat ring, replaceable• Shaft not touched by the medium and safe outlet• Maintenance-free shaft bearing
Materials (basic version):
• Body made of ductile cast iron EN-GJS-400-15 (GGG-40)• Flap disc made of stainless steel (1.4408)• Shaft made of stainless steel (1.4021)• Seat ring and O-rings of the shaft seal
made of EPDM W270/KTW or NBR• Corrosion protection by means of fusion bonded epoxy powder
coating blue, RAL 5015 (average dry film thickness 250μm)
Other materials for shafts, shaft bearings, seat rings, discs, bodies as well as other accessories possible.
Fields of application:
Water procurementand water treatmente.g. for potable water, fresh water, raw water, etc.
Water supply e.g. for potable water, fresh water, surface water, etc.
Industry
Further possibilities of application on request
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CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Drive options:
Subject to technical changesas well as the use of equivalent orhigher quality materials.All representations are not binding.
10-2072010/-16 LT/WT
Butterfly valvewith hand leverPN10/16 (DN40 – DN200)
10-2022010/-16 LT/WT
Butterfly valvewith gear box and handwheelPN10/16 (DN40 – DN1200)
10-2142010/-16 LT/WT
Butterfly valve with gear boxand chain wheel chain made of stainless steel or steel galvanizedPN10/16 (DN40 – DN1200)
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10-2001010/-16
Basic version
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CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Drive options:
Subject to technical changesas well as the use of equivalent orhigher quality materials.All representations are not binding.
10-2122010/-16 LT/WT
Butterfly valvewith part-turn actuatorPN10/16 (DN40 – DN300)
10-2032010/-16 LT/WT
Butterfly valve with gear boxand multi-turn actuatorPN10/16 (DN40 - DN1200)
10-2042010/-16 LT/WT
Butterfly valve withpneumatic actuatorPN10/16 (DN40 – DN600)
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10-2001010/-16
Basic version
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Resilient seated wedge gate valves
Knife Gate Valves
Check valves
Flanged butterfly valves
Centric butterfly valves
Restrained fittings and valves
Control valves
50
Valves for water supply and sewage
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Restrained fittings and valves
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Product features:
• For connecting PE pipes acc. to DIN 8074 and PVC pipes acc. to DIN 8061/8062 to PN16 (PVC as from DA200 restrained up to PN10)
• Valves and fittings with flange connection acc.to DIN EN 1092-2, PN10/16
• Installation without special tools• Installation independent on weather conditions• Maintenance free• For thin-walled PE/PVC pipes (up to 3 mm wall thickness)
and negative pressure pipes the use of a supporting sleeve is mandatory
Materials (Basic version):
• Body and pressure ring made of ductile cast ironEN-GJS-400-15 (GGG40)
• Lip seal made of EPDM with plastic stabilisation• Clamping ring made of brass with special profiling• Connecting bolts made of stainless steel A2 with plastic bushes
as spacers and to protect the thread• Materials approved in accordance with KTW and DVGW W270• Corrosion protection by means of fusion bonded epoxy powder
coating blue, RAL 5015 (average dry film thickness 250μm)
Other materials as well as accessories on request.
Fields of application:
Restrained connectionof PE/PVC pipes
Drinking water supply
Agricultural field sprinkler system
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Subject to technical changesas well as the use of equivalent orhigher quality materials.All representations are not binding.
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CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Model overview:
50-250
Flange adaptorDN50 – DN400 PN10/16
50-251
Coupling for pipe outside diameter DA 63 – 315
50-252
End capfor pipe outside diameter DA 75 – 200
50-253
Bend 30°, 45°, 90°for pipe outside diameter DA 63 – 160
50-254
Flange-socket duckfoot bendDN80 – DN100 PN16for pipe outside diameter DA 63 – 110
50-256
All socket t-piece (MMB)for pipe outside diameter DA 90 / 110 / 160
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50-257
Double socket gate valveVersion acc. to DIN 1171DN50 – DN300 PN16 for pipe outside diameter DA 63 – 315
50-258
Flanged socket gate valveVersion acc. to DIN 1171DN80 / 100 / 150 PN16for pipe outside diameterDA 63 / 75 / 110 / 160
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CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
Restrained fittings and valves 50
The range of fittings and valves offers a speedy and effective possibility of connecting PE/PVC pipes as well as integrating valves.
As installation can be carried out regardless of the weather, very simply and without special tools, as well as without special training, the Programme 50 offers a reasonably priced alternative to a welded connection.
By simply pushing in the pipe and tightening the thrust collar, a simple connection is quickly produced that is resistant to tensileforces, and which withstands strains on the piping. The seal is achievedby means of a dimensionally stable seal, that acts independently of the protection against tensile forces.
Owing to the plastic stabilisation, the seal is not shifted when the pipeis being pushed in and remains in the correct position also duringtransport.
Plastic bushes serve as spacers between the thrust collar and the casing. After the screws have been tightened, these bushes serve at the same time as protection for the thread. All the connecting boltshave been manufactured in A2. A high-quality fusion bonded epoxypowder coating guarantees high protection from corrosion.
3
2
1
The use of a supporting sleeve is mandatory for thin-walled PE/PVC pipes (up to 3 mm wall thickness) and negative pressure pipes.
The advantages
Stainless steel screws with plastic bush as spacer and at the same timeprotection for the thread after tightening the thrust collar.
2
Dimensionally stable EPDM lip seal,Approved for drinking water with plastic stabilisation.
1
Clamping ring made of brasswith special profiling.
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CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
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4Restrained fittings and valves 50
Step 1:Screw the flange firmly to the mating flange.
Assembly instructions:
Step 2:Slope the pipe, mark minimum push-in depth + 10 mm on the pipe (see table 4.1).
Step 3:Push the pipe into the sleeve,to at least the marking.
Step 4:Tighten the screws crosswise with the torquesstated in table 4.2.
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Restrained fittings and valves 50
CTV-Armaturen GmbH
Konrad-Zuse-Straße 5 · D-54552 Nerdlen
Telefon +49 (0)6592 / 98 330 - 0 · Fax +49 (0)6592 / 98 330 - 15
[email protected] · www.ctv-armaturen.com
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min. insertion depth:
ø DA
tmin. insertion depth 75 75 70 70 85 85 105 113 125 127 130 130 176 180 240
400355315280250225200180160140125110907563
Torques for assembly:
ø DA
screws M10 M12 M16
400355315280250225200180160140125110907563
The torques quoted above are dependent on the composition of the pipe, pipe diameter and pipe temperature.
Dismantling:
torques 32 Nm 55 Nm 134 Nm
Step 1:Loosen screws completely.
Step 2:Pull the pipe out with a rotating movement.
01 - Resilient seated wedge gate valves05 - Knife Gate Valves06 - Check valves3 Tilting disc check valve1 Non Return valve2 Check valve
09 - Flanged butterfly valves10 - Centric butterfly valves50 - Restrained fittings and valves