Construction chemicals - Elastoelasto.lv/docs/master-builders/BASF-StroyHim-Catalog-En.pdf · 2...

Construction chemicals Product guide

2Construction chemicalsProduct guide Master Builders Solutions

Contents1. Concrete repair 03

Materials for structural repair of concrete and reinforced concrete � � � � � � � � � � � � � � � � � � � � � � � 05

Materials for structural repair of concrete and reinforced concrete at below-zero temperatures � � 06

Material for non-structural repair of concrete and reinforced concrete� � � � � � � � � � � � � � � � � � � � 07

2. Concrete protection 09

Hydrophobic impregnation � � � � � � � � � � � � � � � � � 11

Impregnation � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11

Protective coatings � � � � � � � � � � � � � � � � � � � � � � � 11

3. High-precision grouting for installation of equipment and steel structures 13

Cement materials for installation of equipment and steel structures � � � � � � � � � � � � � � � � � � � � � � � 14

Polymer-cement installation compounds � � � � � � 14

Chemical anchors � � � � � � � � � � � � � � � � � � � � � � � � 14

4. Waterproofing 15

Capillary waterproofing � � � � � � � � � � � � � � � � � � � � 17

Waterproofing coatings � � � � � � � � � � � � � � � � � � � � 17

Joint waterproofing � � � � � � � � � � � � � � � � � � � � � � � 19

Sealants � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 20

5. Concrete curing 21

6. Structural concrete strengthening 23

7. Admixtures for concrete 27

Ready-mixed concrete admixtures � � � � � � � � � � � 28

Admixtures for precast concrete � � � � � � � � � � � � � 29

Concrete mixture viscosity modifiers (stabilizers) 30

Manufactured concrete admixtures� � � � � � � � � � � 31

Admixtures for air entrained concrete � � � � 32

Hardening accelerators and retarders � � � � � � � � � 33

Winter concreting admixtures � � � � � � � � � � � � � � � 34

Mortar additives� � � � � � � � � � � � � � � � � � � � � � � � � � 35

Accessory materials for concrete production � � � 36

8. Cement based floor coatings 37

Dry shake surface hardeners � � � � � � � � � � � � � � � � � 38

Thin-layer high-strength coatings � � � � � � � � � � � � 38

Curing compounds for concrete floor � � � � � � � � � 39

Materials for increasing adhesion and sealing joints � � � � � � � � � � � � � � � � � � � � � � � � � 40

9. Epoxy & Polyurethane based floor coatings 41

Industrial flooring systems� � � � � � � � � � � � � � � � � � 42

Commercial and decorative flooring systems � � � 43

Special flooring system � � � � � � � � � � � � � � � � � � � � 45

10. Underground construction 49

Injections � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 50

Sprayed concrete� � � � � � � � � � � � � � � � � � � � � � � � � 53

Sprayed membranes � � � � � � � � � � � � � � � � � � � � � � 55

TBM � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 56

Back-fill � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 56

11. Engineering waterproofing 57

12. Tile adhesives 59

The data contained in this publication are based on our current knowledge and experience� They do not constitute the agreed contractual quality of the product and, in view of the many factors that may affect processing and application of our products, do not relieve processors from carrying out their own investigations and tests� The agreed contractual quality of the product at the time of transfer of risk is based solely on the data in the specification data sheet� Any descriptions, drawings, photographs, data, proportions, weights, etc� given in this publication may change without prior information� It is the responsibility of the recipient of our product to ensure that any proprietary rights and existing laws and legislation are observed�

3Construction chemicals

Product guide Master Builders Solutions

CONCRETE REPAIR

1. Concrete repairMaterials for structural repair of concrete and reinforced concrete � � � � 05

Materials for structural repair of concrete and reinforced concrete at below‑zero temperatures � � � � � � � � � � � � � � � � � � � 06

Material for non‑structural repair of concrete and reinforced concrete � � 07


Concrete repair materials

Poly

mer

fibe

r

Met

al fi

bers

Thix

otro

pic

type

Pour

ed ty

pe*

Laye

r thi

ckne

ss (m

m)

Str

uctu

ral r

epai

r

Rep

air a

t bel

ow‑z

ero

tem

pera

ture

s

Non

‑str

uctu

ral r

epai

r

Cra

ck in

ject

ion

Cor

rosi

on‑r

esis

tant

coa

ting

and

adhe

sive

com

posi

tion

Material Characteristics Intended use

MasterEmaco S 466 (EMACO S66) ● ● 40–100 ●

MasterEmaco S 488 PG (EMACO S88) ● ● 20–40 ●

MasterEmaco S 488 (EMACO S88C) ● ● 20–40 ●

MasterEmaco S 540 FR (EMACO SFR) ● ● ● 20–60 ●

MasterEmaco S 550 FR (EMACO S150 CFR) ● ● ● 20–60 ●

MasterEmaco S 560 FR (EMACO S170 CFR) ● ● ● 20–60 ●

MasterEmaco S 5300 (EMACO NANOCRETE R3) ● ● 5–75 ●

MasterEmaco S 5400 (EMACO NANOCRETE R4) ● ● 5–50 ●

MasterEmaco S 5450 PG (EMACO NANOCRETE R4 FLUID) ● ● 20–200 ●

MasterEmaco A 640 (MACFLOW) ●

MasterEmaco P 5000 AP (EMACO NANOCRETE AP) ●

MasterEmaco T 1100 TIX (EMACO FAST TIXO) ● ● 10–100 ● ●

MasterEmaco T 1200 PG (EMACO FAST FLUID) ● ● 10–100 ● ●

MasterEmaco T 1400 FR (EMACO FAST FIBRE) ● ● ● 10–100 ● ●

MasterEmaco T 545 (EMACO T545) ● 10–30 ● ●

MasterEmaco N 900 (EMACO 90) ● ● 3–20 ●

MasterEmaco N 5200 (EMACO NANOCRETE R2) ● ● 3–100 ●

MasterEmaco N 5100 (EMACO NANOCRETE FC) ● ● 0,5–7 ●

Notes

* Repair with formwork construction

CONC

RETE

R

EPAI

R



Materials for structural repair of concrete and reinforced concrete

MasterEmaco S 466 (EMACO S 66)

Shrinkage-compensated fast-setting poured concrete mortar with a polymer fiber� Application thickness is 40 to 100 mm� Material comprises a coarse aggregate with a maximum size of 10 mm�

Adhesion to concrete in 28 days > 2�5 MPa�Compressive strengthin 1 day > 28 MPa;in 28 days > 60 MPa�Flexural strength in 28 days > 8 MPa�Consumption: 2250 kg/m³�

Sack, 30 kg

MasterEmacoS 488 PG (EMACO S 88)

Shrinkage-compensated fast-setting poured mortar with a polymer fiber, designed for a structural repair of concrete and reinforced concrete� Application thickness is 20 to 40 mm� Maximum aggregate size is 2�5 mm�


Sack, 30 kg

MasterEmacoS 488(EMACO S 88C)

Shrinkage-compensated fast-setting thixotropic mortar, comprising a polymer fiber� For repairing vertical and overhead surfaces without formwork construction� Application thickness of one layer is 20 to 40 mm� Maximum aggregate size is 2�5 mm�


Sack, 30 kg

MasterEmaco S 540 FR (EMACO SFR)

Shrinkage-compensated fast-setting poured mortar, comprising polymer and steel brass-plated fiber� For repairing concrete structures exposed to dynamic and impact loads� Application thickness: 20 to 60 mm�


Sack, 30 kg

MasterEmaco S 550 FR (EMACO S 150 CFR)

Shrinkage-compensated fast-setting poured mortar, comprising flexible metal and polymer fiber� For restoring carrying capacity of reinforced concrete structures without additional reinforcement� Application thickness: 20 to 60 mm�


Sack, 30 kg

MasterEmaco S 560 FR (EMACO S 170 CFR)

Shrinkage-compensated fast-setting thixotropic mortar, comprising flexible metal and polymer fiber� For restoring carrying capacity of vertical and overhead surfaces without additional reinforcement� Application thickness: 20 to 60 mm�


Sack, 30 kg

MasterEmaco P 5000 AP (EMACO NANOCRETE AP)

One-component corrosion-resistant active cement coating and adhesive material� Application thickness (two layers) is 2 mm�

Mortar density is 1�8 g/cm³�Consumption: 2–3 kg/m² at a 2mm-thick layer if used as a reinforcement protection, and 2–3 kg/m² if used as adhesive layer�

Plastic bucket, 4 kg and 15 kg

CONCRETE REPAIR


Materials for structural repair of concrete and reinforced concrete

MasterEmaco S 5300 (EMACO NANOCRETE R 3)

Polymer-modified fine-grained thixotropic dry mortar with reduced density, developed using nanotechnologies�Application thickness: 5 to 75 mm�

Adhesion to concrete in 28 days > 1�5 MPa�Compressive strengthin 1 day > 18 MPa;in 28 days > 35 MPa�Consumption: 1�5 kg/m² at a 1mm-thick layer�

Sack, 20 kg

MasterEmaco S 5400 (EMACO NANOCRETE R 4)

High-strength shrinkage-compensated thixotropic dry mortar with a polymer fiber, developed using nanotechnologies�Application thickness: 5 to 50 mm�

Adhesion to concrete in 28 days > 2 MPaCompressive strengthin 1 day > 18 MPa;in 28 days > 60 MPa�Consumption: 20 kg/m² at a 1cm-thick layer�

Sack, 25 kg or 30 kg

MasterEmaco S 5450 PG (EMACO NANOCRETE R 4 FLUID)

One-component shrinkage-compensated fiber-reinforced poured high-strength mortar with increased modulus of elasticity, developed using nanotechnologies�Application thickness: 20 to 200 mm�

Adhesion to concrete in 28 days > 2 MPa�Compressive strengthin 1 day> 15 MPa;in 28 days > 55 MPa�Consumption: 2000 kg for 1 m³ of mortar�

Sack, 25 kg

MasterEmaco A 640 (Macflow)

Specialty plasticized expandable high-early strength cement� For filling voids and cracks and fixing anchors�For mixing shrink-compensated concretes�

Compressive strengthin 1 day > 20 MPain 28 days > 42�5 MPa�Setting time:Start — not earlier than 30 minutes, finish — not earlier than 8 hours�

Sack, 25 kg

MasterInject 1360 (Concresive 1366)

Double-component, low-viscosity epoxy injection resin for repairing dry and wet cracks with an opening of 0�2 to 5�0 mm in masonry and concrete structures� For one-component injection pumps�

Ready-to-use grout viscosity at 23°C 260 mPasMixing ratio by volume 3:1Working life at 23°C 120 min�

Set, 15 kg

Material for structural repair of concrete and reinforced concrete at below-zero temperatures

MasterEmaco T 1100 TIX (EMACO FAST TIXO)

Shrinkage-compensated ultra-fast-setting dry thixotropic mortar for structural repair of concrete and reinforced concrete in a short time� For application at ambient temperatures down to –10°C� Application thickness: 10 to 100 mm�

Adhesion to concrete in 1 day > 3�5 MPa�Compressive strength at +20°C:in 2 hours > 20 MPa;in 24 hours > 40 MPa;in 28 days > 60 MPa�Consumption: 1950 kg/m³�

Sack, 30 kg

CONC

RETE

R

EPAI

R



Material for structural repair of concrete and reinforced concrete at below-zero temperatures

MasterEmaco T 1200 PG (EMACO FAST FLUID)

Shrinkage-compensated ultra-fast-setting poured dry mortar for structural repair of concrete and reinforced concrete in a short time� For application at ambient temperatures down to –10°C� Application thickness: 10 to 100 mm�

Adhesion to concrete in 1 day > 3�5 MPa�Compressive strength at +20°C:in 2 hours > 25 MPa;in 24 hours > 50 MPa;in 28 days > 70 MPa�Consumption: 2100 kg/m³

Sack, 30 kg

MasterEmaco T 1400 FR (EMACO FAST FIBRE)

Shrinkage-compensated ultra-fast-setting poured dry mortar, comprising a rigid metal fiber� Intended for structural repair of concrete and reinforced concrete� For application at ambient temperatures down to –10°C� Application thickness: 10 to 100 mm�

Adhesion to concrete in 1 day > 3�5 MPa�Compressive strength at +20°C:in 2 hours > 25 MPa;in 24 hours> 50 MPa;in 28 days> 80 MPa�Consumption: 2300 kg/m³�

Sack, 30 kg

MasterEmaco T 545 (EMACO T545)

Ultra-fast-setting poured dry concrete mortar for structural repair of concrete and reinforced concrete�For application at ambient temperatures down to –20°C�Application thickness: 10 to 30 mm�

Adhesion to concrete in 1 hour > 1�5 MPaCompressive strength at +20°C:in 2 hours > 25 MPa;in 24 hours > 45 MPa;in 28 days> 60 MPa�Consumption: 2200 kg/m³

Sack, 25 kg

MasterEmaco T 1101 TIX (EMACO FAST TIXO G)

Shrinkage-compensated ultra-fast-setting thixotropic dry mortar for structural repair of concrete and reinforced concrete in a short time� For application at ambient temperatures down to –10°C; maximum aggregate size is 10 mm� Application thickness: 10 to 100 mm�

Adhesion to concrete in 1 day > 3�5 MPa�Compressive strength at +20°C:in 2 hours > 20 MPa;24 hours > 40 MPa;28 days > 60 MPa�Consumption: 2250 kg/m³�

Sack, 30 kg

Material for non-structural repair of concrete and reinforced concrete

MasterEmaco N 900 (EMACO 90)

Shrinkage-compensated fast-setting thixotropic mortar, comprising a polymer fiber� For finishing concrete surfaces�Application thickness: 3 to 20 mm�

Adhesion to concrete in 28 days > 1�5 MPa�Compressive strength in 1 day > 15 MPa;in 28 days > 45 MPa�Modulus of elasticity: 16000 MPa�Consumption: 1�5 kg/m² at a 1mm-thick coating�

Sack, 25 kg or 30 kg

MasterEmaco N 5200 (EMACO NANOCRETE R2)

Versatile fast-setting one-component thixotropic dry mortar with a polymer fiber, developed using nanotechnologies� For repairing, reprofiling and leveling concrete and masonry structures� Application thickness: 3 to 100 mm�

Adhesion to concrete in 28 days > 0�8 MPa� Compressive strength in 1 day > 10 MPa;in 28 days > 25 MPa� Fresh mortar density: 1�8 g/cm³�Consumption: 1�5 kg/m² at 1mm-thick coating�

Sack, 20 kg

CONCRETE REPAIR


Material for non-structural repair of concrete and reinforced concrete

MasterEmaco N 5100 (EMACO NANOCRETE FC)

Fast-setting leveling material with a polymer fiber, developed using nanotechnologies� For leveling and finishing concrete surfaces�Application thickness: 0�5 to 7 mm�

Adhesion to concrete in 28 days > 0�8 MPa�Compressive strength in 1 day > 12 MPa;in 28 days > 28 MPa�Fresh mortar density: 1�8 g/cm³�Consumption: 1�8 kg/m² at a 1mm-thick coating�

Sacks: 20, 25 or 30 kg

CONC

RETE

R

EPAI

R



2. Concrete protectionHydrophobic impregnation � � � � � � � � � � � � � � � � � � 11

Impregnation � � � � � � � � � � � � � � � � � � � � � � � � 11

Protective coatings � � � � � � � � � � � � � � � � � � � � � 11

CONCRETE PROTECTION


Concrete protection

Hyd

roph

obic

impr

egna

tion

Mig

ratin

g st

eel c

orro

sion

inhi

bito

r

Impr

egna

tion

com

posi

tion

Dec

orat

ive

prot

ectiv

e an

ti‑ca

rbon

atio

n co

atin

g

Dec

orat

ive

prot

ectiv

e w

ater

proo

fing

coat

ing

Che

mic

ally

resi

stan

t wat

erpr

oof c

oatin

g

Car

bona

tion

resi

stan

ce

Wat

er v

apor

per

mea

ble

Poss

ibilit

y of

con

tinuo

us c

onta

ct w

ith w

ater

Con

tact

with

drin

king

wat

er

Tem

pora

ry c

hem

ical

resi

stan

ce

Perm

anen

t che

mic

al re

sist

ance

Elas

ticity

/cra

ck b

ridgi

ng a

bilit

y

Dec

orat

ive

(col

or c

hoic

e)

Poss

ibilit

y of

usi

ng o

n da

mp

subs

trate

s (>

4%

)

Material Characteristics Intended use

MasterProtect H 321 (MASTERSEAL 321 B) ●

MasterProtect H 303 (MASTERSEAL 303) ●

MasterProtect 8000 Cl (Protectosil CIT) ●

SaniSeal 100 ●

MasterProtect 320 (MASTERSEAL 368 / F1120) ●

MasterProtect 330 El (MASTERSEAL 367 E / F1131) ●

MasterProtect 142 (MASTERSEAL 142 A) ●

MasterSeal 550* ●

MasterSeal 588* ● ✚

MasterSeal 6100 FX* ● ✚

MasterSeal M 338* ● ✚

MasterSeal M 336* ● ✚ ✚

MasterSeal M 808* ● ✚ ✚

Notes

Most appropriate choice

Recommended

May be used under certain conditions

* See the Waterproofing section for the description of these materials

Chemical resistance

✚ High

✚ Medium

CONC

RETE

PR

OTEC

TION



Hydrophobic impregnation

MasterProtect H 303 (MASTERSEAL 303)

Aqueous silane water repellent for protecting concrete surfaces against weather impacts� It penetrates into the base and immediately reacts with a cement matrix� To be applied in several layers� Fully ready-to-use�

Density 1010 kg/m³�Average penetration depth 10 mm�Water absorption reduction minimum 35%�Solids content 20%�Consumption: 0�1–0�3 l/m² dependent on the surface porosity�

Can (20 l) Barrel (220 l)

MasterProtect H 321 (MASTERSEAL 321 B)

Aqueous silan-siloxane water repellent for protecting brick and stone surfaces, plasters and porous concretes against weathering� To be applied in several layers� Fully ready-to-use�

Density 1000 kg/m³�Hydrophobic effect in 1 hour after application�Water absorption reduction minimum 35%�Solids content 7%�Consumption: 0�25–1 l/m²�


MasterProtect 8000 Cl (Protectosil CIT)

Organofunctional silane-based corrosion inhibitor, combining the functions of a repelling agent and migrating inhibitor of steel corrosion in concrete� To be applied in several layers by spraying� Fully ready-to-use�

Density 880 kg/m³�Average depth of penetration into heavy concrete 30 … 40 mm�Corrosion current reduction after treatment by 92 … 99%�Consumption: 0�6 l/m² if applied in 2–3 layers�


Impregnation

SaniSeal 100 Mineral impregnation composition on a fluorosilicate base for increasing concrete surface density� After treatment, resistance to weather and mechanical impacts grows�It does not create a film and maintains vapor permeability� To be applied in 1 or 2 layers�

White powder� To be mixed with water at a ratio of 1:4 (by wt�)� It does not reduce the adhesion coefficient�Water absorption reduction by 60%�FAAT Certificate.

Sack, 25 kg

Protective coatings

MasterProtect 142 (MASTERSEAL 142 A)

Two-component aqueous epoxy-acrylic coating for protecting transport facilities: tunnels, viaducts�To be applied in two layers�Primer is not required�

Density 1300 kg/m³;Adhesion to concrete > 3 MPa;Coating preserves vapor permeability; protection against anti-ice-salt reagents, carbon dioxide and chlorides; pressurized wet cleaning resistance; color selection according to RAL� Matte surface�

A 20 l set: bucket (17�5 l), bucket (2�5 l)

MasterProtect 320 (MASTERSEAL F1120)

One-component acrylic-base rigid decorative coating for protecting concrete and stone surfaces against ambient and industrial air environments� Without solvents�Color selection according to RAL�

Density 1400 kg/m³�Adhesion to concrete > 1�5 MPa�Vapor-permeable coating� UV-resistant� Pressurized wet cleaning resistance�Consumption: 0�3 to 0�6 l/m²

Bucket, 15 l

CONCRETE PROTECTION


Protective coatings

MasterProtect 320 (MASTERSEAL 368)

One-component acrylic-base rigid decorative coating for protecting concrete and stone surfaces against ambient and industrial air environments� Without solvents�Color selection according to RAL�

Density 1�27 kg/lAdhesion to concrete > 1�8 MPaPreserves vapor permeability of the base� Wet cleaning resistance�CO₂, Cl- resistantConsumption: 0�6 kg/m²

Bucket, 15 kg

MasterProtect 330 El (MASTERSEAL F1131)

One-component acrylic-base crack-resistant decorative coating for protecting concrete and stone surfaces against ambient and industrial air environments�Without solvents�Color selection according to RAL�

Density 1400 kg m³Adhesion to concrete > 1�5 MPaVapor-permeable coating�Closing cracks up to 0�3 mm in size� UV-resistant� Pressurized wet cleaning resistance� Capillary absorption coefficient ≤ 0�1 kg m–2h–0�5�Consumption: 0�5 to 0�72 l/m²

Bucket, 15 l

MasterProtect 330 El (MASTERSEAL 367 Elastik)

One-component acrylic-base crack-resistant decorative coating for protecting concrete and stone surfaces against ambient and industrial air environments�Without solvents�Color selection according to RAL�

Density 1�4 kg/l�Adhesion to concrete > 1�8 MPaPreserves vapor permeability of the baseClosing static cracks > 0�3 mmCO₂, Cl- resistantConsumption: 0�62 kg/m²

Bucket, 15 kg

CONC

RETE

PR

OTEC

TION



3. High-precision grouting during installation of equipment and steel structures

HIGH-PRECISION GROUTING


Cement-based grouts

MasterFlow 980 (EMACO S33)

Shrinkage-compensated fast-setting poured concrete mortar� For precision cementing (grouting) of equipment, steel structures and joints in structures as well as for anchor installation� Maximum aggregate size is 10 mm�Application thickness: 40 to 100 mm�


Sack, 30 kg

MasterFlow 928 (EMACO S55)

Shrinkage-compensated fast-setting poured concrete grout� For precision cementing (grouting) of equipment, steel structures and joints in structures as well as for anchor installation� Maximum aggregate size is 2�5 mm� Application thickness: 20 to 200 mm and above�

Adhesion to concrete in 28 days > 2�5 MPa�Compressive strengthin 1 day > 40 MPa;in 28 days > 70 MPa�Flexural strength in 28 days > 8 MPa�Modulus of elasticity 30000 MPa�Consumption: 2000 kg/m³�

Sack, 30 kg

MasterFlow 4800

High-strength grout with a metallic aggregate for precision grouting of equipment exposed to high shock and dynamic loads�Application thickness is 20 to 150 mm�

Compressive strength at 20°C in:1 day > 60 MPa; 7 days > 90 MPa; 28 days > 100 MPa�Compressive strength at 2°C in: 1 day > 30 MPa; 7 days > 90 MPa; 28 days > 100 MPa�

Sack, 25 kg

Epoxy grouts

MasterFlow 648 (MASTERFLOW 648 CP Plus)

High-strength three-component epoxy grout for high-precision installation� Application thickness is 12 to 150 mm�

Resistant to most acids, alkalis, salts and solvents used in the industry�Flexural strength in 7 days: 28 MPaCompressive strength at t=23°Cin 1 day ~69 MPain 7 days ~89 MPa

Package 114�8 kg: Part A — resin (bucket 10�8 kg), Part B — hardener (bucket 4 kg), Part C — aggregate (sacks 4×25 kg)

Chemical anchors

MasterFlow 920 AN (Masterflow 920 SF)

Versatile thixotropic two-component grout for fixing methacrylate styrene-free anchors� Designed for fixing anchors, exposed to medium and high loads in hollow blocks or dense stones�

May be used at below-zero temperatures of up to –5°C�Resistant to short-term chemical exposures�May be applied at light moistures�

300 ml cartridge for a standard installation gun� 380 ml soft cartridge for a special gun� 825 ml side-by-side integrated cartridge for special guns

MasterFlow 935 AN (Masterflow 935)

A two-component thixotropic epoxy resin grout for fixing anchors into concrete bases, exposed to high loads�

Resistant to short-term chemical exposures�May be applied at light moistures�

400 ml side-by-side integrated cartridge for special guns

HIGH

-PRE

CISI

ON

GROU

TING



4. WaterproofingCapillary waterproofing � � � � � � � � � � � � � � � � � � � � 17

Waterproofing coatings � � � � � � � � � � � � � � � � � � � � 17

Joint waterproofing � � � � � � � � � � � � � � � � � � � � � 19

Injection waterproofing � � � � � � � � � � � � � � � � � � � � 20

Sealants � � � � � � � � � � � � � � � � � � � � � � � � � 20

WATERPROOFING


Concrete waterproofing

Cap

illary

wat

erpr

oofin

g

Rig

id m

iner

al c

oatin

g

Elas

tic m

iner

al c

oatin

g

Che

mic

ally

resi

stan

t pol

ymer

wat

erpr

oofin

g co

atin

g

Wat

erpl

ug —

sto

p le

aks

Sw

ellin

g ga

sket

s/pa

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Material Technology Application area Parameters

MasterSeal 501 ●

MasterSeal 531 ●

MasterSeal 550 ●

MasterSeal 588 ●

MasterSeal 577 ●

MasterSeal 6100 FX ●

MasterSeal 590 ●

MasterSeal M 338 (MASTERSEAL 138) ●

MasterSeal M 336 (MASTERSEAL 136) ●

MasterSeal M 808 (MASTERSEAL 608A) ●

MasterSeal 909 (MASTERFLEX 900) ●


MasterSeal 912 (MASTERFLEX 612W) ●


Notes

Most appropriate choice

Recommended

May be used under certain conditions

WATER

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Capillary waterproofing

MasterSeal 501 (MASTERSEAL 501)

One-component penetrating compound on a cement base for sealing concrete structures�To be applied in two layers with a total thickness of 1�0–1�5 mm�

Treated concrete waterproofing rating increase by 3 stages at least�Produces a rigid coating�Water absorption of concrete, treated with this compound, reduces by 40–50%�Consumption: 1�5–2 kg/m² per layer�

Sack, 30 kg

Waterproofing coatings

MasterSeal M 336 (MASTERSEAL 136)

Elastic epoxy-polyurethane coating for concrete protection and waterproofing, without solvents� Two-component formulation� To be applied in two layers� Grey Ral 7032� To be applied with the MasterSeal P 385 primer�

Density 1300 kg/m³Adhesion to concrete > 2�5 MPaBreaking elongation 95%Solids content 100%Chemical loading in 7 days�Foot traffic in 24 hours�Consumption: 500 to 600 g/m²

Package 25 kg: bucket (8�3 kg), bucket (16�7 kg)

MasterSeal M 338 (MASTERSEAL 138)

Rigid aqueous epoxy coating for waterproofing and protection of concrete structures, including those coming into contact with drinking water� Two-component formulation� To be applied in two layers�Gray color� Primer is not required�

Density 1350 kg/m³�Adhesion to concrete > 2 MPa�Vapor-permeable coating�Suitable for contacting with drinking water in 7 days�Foot traffic load allowed in 24 hours�Consumption: 300 to 500 g/m²�

Package 25 kg: bucket (4�4 kg), bucket (20�6 kg)�

MasterSeal M 808 (MASTERSEAL 608A)

Two-component elastic polyurethane membrane for waterproofing and protecting civil structures� It has a continuous high chemical resistance to concentrated acids, alkalis, solvents and oil products� Color: gray� To apply onto concrete surfaces, use the MasterSeal P 385 primer�

Density 1200 kg/m³�Adhesion to concrete > 2�5 MPa�Closing cracks 1�25 mm in size at 23°C�Solids content 100%Chemical loading in 7 days�Foot traffic load allowed in 24 hours�Number of layers: 2–3�Consumption: 400 to 1300 g/m²�

Package 10 kg: Part A (6�6 kg) + Part B (3�4 kg)� Package 5 kg: Part A (3�3 kg) + Part B (1�7 kg)�

MasterSeal P 385 (MASTERSEAL 185)

Primer and waterproofing epoxy-cement coating for wet concrete and masonry�Three-component formulation�To be applied in at least two layers�Color: light gray�To be used as a primer for Masterseal M 336�

Application thickness 0�2–1 mm�Approximate coverage 0�5–2�0 kg/m²�Adhesion to concrete > 2�5 MPa�Waterproofness > W6�

Package 25 kg: bucket (4�5 kg), bucket (4�5 kg), sack (16 kg)�

MasterSeal 6100 FX

One-component elastic polymer-cement coating for protecting concretes and for waterproofing structures�Liquid polymer for mixing is not required! Ultra-low coverage rate� Savings during transportation, storage and application�To be applied in two layers with a total thickness of 2 mm�Color: light gray and white�

Density 1�1 kg/l�Vapor permeability: Class I (high)�Application thickness 2 mm and above�Closing static cracks > 1�25 mm in size�Waterproofness > W16�Tensile strength 1�6 MPa�Resistance to negative water pressure of up to 1 atm�Consumption: 1�7 kg/m² (in 2 layers)�

Sack, 15 kg

WATERPROOFING



MasterSeal 531 Rigid waterproofing cement coating, suitable for contact with drinking water�One-component formulation� To be applied in 2 layers, at least�Primer is not required�Color: gray�

Waterproofness at positive pressure: W16�Application thickness 2 to 5 mm�Vapor-permeable coating�Mechanical load resistance in 3 days�Consumption: 3–4�5 kg/m² at a 2–3mm-thick coating�Adhesion to concrete in 28 days > 2 MPa�

Sack, 30 kg�

MasterSeal 550 Elastic waterproofing polymer coating, suitable for contact with drinking water�Two-component formulation�Closing cracks up to 0�5 mm in size�To be applied in 2 layers, at least�Colors: white and shades of gray�

Density 1900 kg/m³�Application thickness: max 2�5 mmAdhesion to concrete 1 MPaWaterproofness W12Vapor-permeable coating�Breaking elongation 23%Consumption: 2�5–3�5 kg/m²�

Package 36 kg: can (10 l), sack (26 kg)�

MasterSeal 577 Rigid cement coating for protecting concrete and reinforced concrete structures and masonry, exposed to weather impacts�One-component formulation�To be applied in two layers�Color: gray and white�

Density 2100 kg/m³�Protection against anti-icing chemical salts and weather impacts�Vapor-permeable coatingWet cleaning resistant�Consumption: 1–2�5 kg/m²�

Sack, 25 kg�

MasterSeal 588 Elastic waterproofing and protective polymer coating, suitable for contact with drinking water� Concrete protection against carbonation, chlorides, moderately aggressive liquids� A two-component formulation�Closing cracks up to 1�2 mm in size� To be applied in at 2 layers, at least�Color: white and shades of gray�

Density 1700 kg/m³�Adhesion to concrete > 1 MPa�Waterproofness: W16 at a positive pressure, and W2 at a negative pressure�Breaking elongation 25% (20ºC), 10% (–50ºC)�Consumption: 2�5–3�5 kg/m²�Application thickness ~2 mm�

Package: can (10 l), sack (25 kg)�

MasterSeal 590 Fast-setting cement compound for sealing active water leaks in concrete and masonry� Allowed to be used in case of contact with drinking water�

Curing time: 1 minute�Compressive strength in 1 day > 31 MPa; in 28 days > 50 MPa� Waterproofness > W6�

Bucket, 25 kg

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PCI Barraseal Rigid cement coating for protecting concrete structures against sewage water impacts�To be applied layer-by-layer, with a layer thickness of 2 to 3�5 mm�

Density 2000 kg/m³�Sulphate resistant�Vapor-permeable coatingConsumption: 1�6 kg/m² at a 1mm-thick coating�

Sack, 25 kg�

Joint waterproofing

MasterSeal 910 (MASTERFLEX 610)

Acrylate gasket, swelling upon contact with water� Designed for waterproofing construction joints (excluding expansion joints), exposed to pressurized water loads�To be installed only using the MasterSeal 912 swelling adhesive�

Density 1�2 g/cm³�Tensile strength 0�45 MPa�Max. expansion volume 200%�Cord cross-section 20×10 mm�Waterproofness 8 atm�Minimum concrete cover thickness 70 mm�

Package: 30 RM per box


Waterproofing system for cold and structural joints of facilities, exposed to continuous or intermittent water heads� This is a reinjection hose, laid into a joint at the concreting stage, to which an injection pump with the waterproofing compound is connected later, in case of leak� Reusable!

Reinforced high-strength PVC hose with non-return valves�Outer hose diameter 19 mm�Joint waterproofness max 8 atm�Any joint lengths and complexities. Possibility of reinjecting acrylate gels� One-time injection of polyurethane and epoxy compounds�

Package - 2 boxes: 100 RM of the hose; 40 meters of the injection tubing, accessories


Three-component acrylic waterproofing compound for injecting civil structures in case of leak, in particular, through the MasterSeal 909 reinjection hose� Featured with a long treatment time and a very low viscosity�Injecting through the 1K or 2K pump is possible�

Mortar density 1�065 kg/l�Mix viscosity 30 mPas�Reaction start time 10 �� 60 min�Expansion at contact with water 200%�

Package, 22�066 kg

MasterSeal 930/933 joint waterproofing system

Waterproofing system for all types of joints and cracks, exposed to direct water pressure of up to 8 bar, used during construction and repair� This is a thermo-plastic elastomer tape, glued onto the MasterSeal 933 epoxy compound (also, the MasterBrace ADH epoxy putty may be used)�Tapes are connected with each other by welding�

Tape dimension varies from 100 to 500 mm; tape width varies from 1 to 2 mm�Elongation 600%�Tensile strength > 10 MPa�Shore hardness D > 80�Glue adhesion to concrete > 3 MPa�May be applied onto damp substrates�

Tape: roll (20 m), adhesive (5 kg)�

WATERPROOFING


Injection waterproofing

MasterInject 1325 (Concresive 1326 PU)

Two-component polyurethane resin for temporary waterproofing, which produces rigid-elastic foam at a contact with water�For one-component injection pumps�

Finished mix viscosity at 23°C 260 mPas�Reaction starting time at 23°C: 10 seconds�Foam expansion ratio 40 times

Package, 22 kg


Two-component low viscosity polyurethane injection resin that forms a dense elastic material without pores and is intended for permanent waterproofing� For one-component injection pumps�

Finished mix viscosity at 23°C 220 mPas�Mixing ratio (by vol�) 3�3:1�Elongation 95%�Working life at 23°C 50 min�

Package 15 kg


Low viscosity acrylate compound for injection, featured with a mean reaction time� For providing isolating waterproofing and injection curtains as well as for filling pores of concrete, stone and brick masonry of underground structures�For two-component injection pumps�

Finished mix viscosity at 23°C 3 mPas�Elongation 290%�Swelling in case of contact with water 20%�Working life at 23°C 3–15 minutes�

Package 21�3 kg


Low viscosity acrylate composition for injection, featured with a short reaction time� For injection curtains as well as for water inflow elimination� For two-component injection pumps�

Finished mix viscosity at 23°C 4 mPas�Elongation 1000%�Swelling in case of contact with water 100%�Working life at 23°C 10 seconds — 4 minutes�

Package 21�5 kg


Acrylate additive, substituting water while preparing 1776 and 1778� Significantly reduces shrinkage and increases tensile strength and adhesion� Designed to improve endurance�

Finished mix viscosity at 23°C 12 mPas�Elongation 290%�Swelling at a contact with water 20%�

Package, 20 kg

Sealants

MasterSeal NP 474 (MASTERFLEX 474)

One-component polyurethane elastic moisture-resistant sealant for joints 5 to 30 mm in width, including those exposed to continuous water impact� When applied onto dense, poorly absorbing substrates, the PCI Elastoprimer 110 primer is required�

Density ~1�2 kg/l (at 20°C)�Breaking elongation (ISO 8339) 600%�Restorability > 90%�Tensile modulus at a 100% elongation (ISO 8339) ~0�4 MPa�Consumption: 100 ml/RM at a joint width and filling depth of 10 mm�

Soft tube, 600 ml

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5. Fresh concrete and repair compound curing

CONCRETE CURING


Fresh concrete and repair compound curing

Concrete curing

MasterKure 216WB (MASTERKURE 216)

Paraffin film-forming agent for fresh concrete curing�

Reduces water evaporation from concrete surface�Consumption: 150–175 g/m²�

Can (20 l), barrel (210 l)

MasterKure 220WB (MASTERKURE 220WB)

Compound for protecting fresh concrete against too rapid water evaporation�

Reduces water evaporation�Consumption: 150–175 g/m²

Can (20 l), barrel (210 l)

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6. Structural concrete strengthening

STRUCTURAL CONCRETE

STRENGTHENING


Materials for structural concrete strengthening

Burlaps

MasterBrace Fib CF (MBrace Fibres CF)

Woven burlaps with unidirectional high-strength carbon fibers�

Fiber thickness 0�086; 0�13; 0�16; 0�293 mm�Specific density 150, 230, 300, 530 g/m²�Fiber strength 4900 MPa�Fiber modulus of elasticity 230 GPa (burlaps with a modulus of elasticity of 340 GPa and 640 GPa are available upon request)�

Rolls, 50 and 100 RM

MasterBrace Fib GF (MBrace Fibres GF)

Woven burlaps with unidirectional high-strength glass fibers�

Fiber thickness 0�17 mm and 0�36 mm�Specific density 430 and 920 g/m²�Fiber strength 2300 MPa�Fiber modulus of elasticity 76 GPa (available upon request)�

Rolls, 40 and 80 RM

Laminates

MasterBrace Laminate CF (MBrace Laminate CF)

Laminates with unidirectional fibers for increasing bearing capacity of structures�

Width 50; 100; 120 mm�Thickness 1�4 mm�Tensile strength 3000, 2400 MPa�Modulus of elasticity 165 GPa and 210 GPa, respectively (laminates with a modulus of elasticity of 300 GPa are available upon request)�

Roll, 100 RM

Bars

MasterBrace Bar CF (MBrace Bar CF)

Composite bars with unidirectional carbon fibers (maximum length is 12 m)�

Tensile strength 2800–3000 MPa�Modulus of elasticity 165–210 GPa�Critical strain 1�8%�Nominal diameter 8; 10; 12; 16 mm (available upon request)�

Bars 1, 3, 6 or 12 m in length

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Primer

MasterBrace P 3500 (MBrace PRIMER)

Two-component epoxy primer without solvents for surface preparation prior to application of the MasterBrace system composite materials onto various substrates�

Consumption: 0�15–0�3 kg/m²�Total accumulation of properties in 7 days at 20°C�Color: transparent�

Package 15 kg: Component A — 10 kg (2×5 kg buckets); Component B — 5 kg (bucket)

Putty

MasterBrace ADH 1406 (Concresive 1406)/MasterBrace ADH 1460 (Concresive 1460)

Thixotropic putty, based on a two-component epoxy resin, which is used in the MasterBrace system for surface leveling, and is also used as a repair and anchoring compound�

Compressive strength (20°C) in 1 day — 30 N/mm²in 7 days — 75 N/mm²Flexural strength (20°C)1 day — 17 N/mm²7 days — 25 N/mm²Adhesive strengthto concrete > 3�0 N/mm²to steel > 3�5 N/mm²Application thickness 2–30 mmLayers are applied after expiry of 18–24 hoursReaches embedded properties in 7 days (20°C)�

Package 5 kg: Component A — 3�75 kg/ 3�3 kg (bucket); Part B — 1�25 kg/ 1�7 kg (bucket)

Adhesive for burlaps

MasterBrace 4500 (MBrace SATURANT)

High-strength two-component epoxy solvent-free adhesive, designed specifically for the MasterBrace system�

Compressive strength (20°C) in 7 days > 60 (82) N/mm²Flexural strength (20°C) after 7 days > 50 (82) N/mm²Adhesive strength to concrete > 3�0 (7�5) N/mm²Post-mixing density 1�02±1�12 kg/lReaches embedded properties in 7 days (20°C)Color: blue�

Package 15 kg: Component A — 10 kg (2×5 kg bucket); Component B — 5 kg (bucket)

Laminate adhesive

MasterBrace ADH 4000 (MBrace LAMINATE ADHESIVE)

High-strength epoxy adhesive for bars and laminates of the MasterBrace system�

Compressive strength (20°C) in 7 days > 40 (90) N/mm²Flexural strength (20 ° C) after 7 days > 20 (70) N/mm²Adhesive strength to concrete > 3�0 (7) N/mm²Reaches embedded properties in 7 days (20°C)Color: gray�

Package 15 kg: Component A — 10 kg (2×5 kg buckets); Component B — 5 kg (bucket)

STRUCTURAL CONCRETE

STRENGTHENING


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7. Admixtures for concreteReady‑mixed concrete admixtures � � � � � � � � � � � � � � � 28

Admixtures for precast concrete � � � � � � � � � � � � � � � � 29

Concrete mixture viscosity modifiers (stabilizers) � � � � � � � � � � 30

Manufactured concrete admixtures � � � � � � � � � � � � � � � 31

Admixtures for air entrained concrete � � � � � � � � � � � � � � 32

Hardening accelerators and retarders � � � � � � � � � � � � � � 33

Winter concreting admixtures � � � � � � � � � � � � � � � � � 34

Mortar additives � � � � � � � � � � � � � � � � � � � � � � 35

Accessory materials for concrete production � � � � � � � � � � � � 36

ADMIXTURES

FOR CONCRETE


Ready-mixed concrete additives

Ready-mixed concrete production is a heterogeneous and complex segment of the concrete industry with its own specific requirements and objectives defined by final applications�

Work with ready-mixed concrete always pro-ceeds locally, when financial and transport is-sues often play a key role in decision-making� Such properties as a long-term concrete work-ability and concrete strength are important for contractors and designers, respectively� BASF experts from the Concrete Additives Division clearly understand that the industry, continu-ously adapting to the changing environment, is starving for innovations� To solve these prob-lems, we have implemented the Total Perfor-mance Control (Total Quality Control) technol-ogy based on the latest MasterGlenium SKY additive� For the first time ever, this approach allowed us to fulfill specific conditions and re-quirements and consistently produce high qual-ity concrete�

The new concept allows the production of con-crete that meets requirements of European Standard EN 206–1 and is featured with a long-term workability and low water-to-cement ratio� The MasterGlenium SKY superplasticizer, one of the recent BASF developments, is a key ele-ment of the Total Quality Control concept� This is an advanced polycarboxylate-ether (PCE) superplasticizer, designed to simultaneously reduce water-to-cement ratio in concrete mixes and to maintain concrete fluidity for a long time�

Key products in the group of additives for ready-mixed concrete � MasterGlenium 115 (Glenium115) � MasterGlenium 323 (Glenium C 323 MIX) � MasterGlenium 116 (Glenium 116) � MasterGlenium SKY 591 (Glenium 591) � MasterRheobuild 181 K (Rheobuild 181 K) � MasterPozzolith MR 25 (Pozzolith MR 25) � MasterPozzolith MR 55 (Pozzolith MR 55) � MasterRheobuild 182 � MasterGlenium 324R � MasterGlenium 325 � MasterGlenium 328 � MasterPolyHeed 3530

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Admixtures for precast concrete

Production of concrete and reinforced concrete structures is focused on the technology, on which a set of requirements such as time constraints, environmental impact, workers’ safety, energy cost minimization, etc�, is imposed�

Materials for producing precast concrete and reinforced concrete structures include a lot of components� A great number of technological methods for producing these structural ele-ments has been developed: pouring, extrusion and centrifugal casting� These methods allow production of reinforced and prestressed/ not-prestressed products� Despite existing diversity, manufacturers of prefabricated structures al-ways face the same problem, i�e�, the necessity to increase capacity and produce high-quality concrete products, which meet the industry and economy requirements� BASF experts from the Concrete Additives Division have developed a new Zero Energy System, which optimizes pow-er consumption, required for concrete product manufacturing, through the hydration process acceleration without additional heating� The MasterGlenium ACE superplasticizer is the main component of the Zero Energy System�

The MasterGlenium ACE molecules are quickly adsorbed on the cement particle surface and facilitate the process of rapid cement particle dispersion due to the effect of electrostatic and steric repulsion forces�

Molecules of the traditional RFE plasticizers cover the entire surface of cement particles and hinder water penetration thereto� Therefore, the hydration process proceeds very slowly�

A unique molecular structure of the MasterGle-nium ACE increases a contact surface between cement particles and water� This results in an earlier emission of hydration heat, accelerated formation of hydration products and, as a con-sequence, earlier product strength increase� This advantage can be used by lowering ther-mal treatment temperature and/or time�

Key products in the group of additives for concrete product manufacturing � MasterPolyHeed 3040 New! Unique patented technology � MasterGlenium ACE 430 (Glenium ACE 430) � MasterGlenium 51 (Glenium 51) � MasterGlenium 115 (Glenium 115) � MasterRheobuild 3000

ADMIXTURES

FOR CONCRETE


Concrete mix viscosity modifiers (stabilizers)

Due to a specially designed formulation, concrete mix viscosity modifiers allow concrete to achieve optimum viscosity and provide adequate balance between fluidity and lamination resistance, which are the opposite properties manifested when water is added�

In the late 2007, BASF presented a new development – Smart Dynamic Construction™, the technology for pro-ducing concrete mixes, which is intended to raise the flu-idity class of the Grade P4 (П4) and P5 (П5) concretes to a higher level� Concrete, produced using this technology, has all properties of self-compacting concretes, while the concrete production process, used in this case, is no more complicated, than traditional conventional concrete production processes� The new concept meets ever-growing demand for more flowing concrete mixtures and provides a wide range of advantages:

Economical:Due to a unique process, occurring in concrete, saving of binders and aggregates with a fraction of <0�125 mm is provided� A stable and high-flowing concrete mix be-comes almost self-leveling and does not require any com-paction in placing� The placing process is simple enough to be performed by a single operator, and this saves up to 40% of the working time� In addition, the production pro-cess is nearly as simple as the process of production of conventional concretes, since the mix is not very sensitive to water content changes, occurred due to aggregate hu-midity level fluctuations�

Environmental:Low content of cement (below 380 kg), whose production is accompanied with CO₂ emission, increases the environ-mental safety� Furthermore, due to a high fluidity, concrete completely flows around rebars, thus preventing external corrosion of the rebars� This feature increases the endur-ance of the concrete and, as a result, service life of rein-forced concrete products�

Ergonomic:Due to self-compaction properties, this concrete does not require vibration compaction operations, which helps workers to avoid detrimental to health noise and vibra-tions� Furthermore, the concrete mix formulation provides concrete with a low stiffness, thus increasing its workabil-ity� When a stabilizing additive is added into a concrete mix, a stable microgel is formed on the surface of cement particles, which produces a “bearing skeleton” in the ce-ment paste and prevents lamination of the concrete mix� Meanwhile, the “bearing skeleton” allows aggregates (sand and gravel) to move freely, therefore, the workability of the concrete mix does not change� This self-compact-ing concrete technology allows concreting of any structure with a dense reinforcement and complex geometric shapes, without the use of fine aggregates� In the pouring process, the mix becomes self-compacted and squeezes entrained air from itself�

Key products in the group of concrete mix viscosity modifiers: � MasterMatrix 100 (RheoMatrix 100) � MasterLife 500 S (EMSAC 500S) � MasterMatrix UW 420 (Unterwassercompound (ST))

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Manufactured concrete admixtures

Attractive design, variety of products, reduced construction time and cost-efficiency are the main advantages of the products made of stiff concrete mixes�

Besides, the industry of stiff concrete mixes is character-ized by a very high level of production process automa-tion� Process automation imposes on concrete mixes such a requirement as the constancy of characteristics regard-less of varying water content and grain size of raw materi-als used� Raw concrete strength and concrete early strength are critical parameters of the production process�

The BASF solution in this area is the Concept of Four Ben-efits (FIT 4 VALLUE), with a series of the MasterCast (RheoFIT) products being a key element of the Concept� The FIT 4 VALLUE Concept and the MasterCast (RheoFIT) products provide the following:

Cost advantages � Optimized mix composition (reduced amount of cement) � Reduced curing time � Extended range of acceptable moisture content � Decreased need for care and maintenance � Reduced number of defective products�

Productivity advantages � Reduced production cycle intervals, production process acceleration

� Improved ability to fill moulds � Improved compactibility � Enhanced extrudability

� Reduced process equipment wear � Simplified process of extraction from moulds � Improved deformation resistance�

Aesthetics advantages � Efflorescence (bloom) control � Smooth flat surface � Accurate edges and side surfaces produced � Attractive surface appearance � Improved color solutions, uniform colors � Dirt-repellant ability

Reliability and endurance advantages � Increased strength (raw concrete strength, early strength, ultimate strength)

� Reduced water absorption � Increased water resistance � Improved freeze-thaw cycle resistance � Enhanced abrasion resistance�

Key products in the group of stiff concrete mix additives: � MasterCast 748 New! � MasterCast 701 (RheoFIT 701) � MasterCast 740 (RheoFIT 740) � MasterCast 774 (RheoFIT 774) � MasterCast 765 (RheoFIT 765) � MasterCast 796 (RheoFIT796) � MasterCast 797 (RheoFIT 797) � MasterCast 727 New! � MasterPel 793 New!

ADMIXTURES

FOR CONCRETE


Admixtures for air entrained concrete

Air-entraining additives are intended to entrain specified amount of air into concrete mix and to produce a system of closed air pores, evenly distributed throughout the volume, in the matured concrete�

The use of air-entraining additives allows you to: � Obtain increased frost-resistance concrete F300 (II) and above, in particular, at salt ex-posures (recommended for road and airport runway concretes)�

� Reduce concrete density by 50–250 kg/m³�

� Reduce demand of the mix for water, improve deformation and thermal properties�

� At a lower content of fine aggregates, obtain products with a conjoint homogeneous struc-ture that prevents corrosion of the reinforce-ment�

� Small, spherical pores increase the fluidity of a concrete mix and thereby improve the work-ability of concrete; product molding period shortens; better compaction of the mix is pro-vided; mixture lamination during transporta-tion and placing into molds is decreased�

� Improve heat and acoustic insulation proper-ties of concrete�

Key products in the group of air entraining additives: � MasterAir 114 (Micro AIR 114) � MasterAir 125 (Micro AIR 125)

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Hardening accelerators and retarders

During production of civil products and structures, sometimes it’s necessary to intensify or slow down cement hardening processes�

A slow-down of the cement setting and harden-ing processes is required for concreting mas-sive structures or buildings, especially in hot weather conditions, or in case of long-term con-crete transportation intervals, as well as for fin-ishing exterior wall panels, using the method of decorative coarse aggregate baring, etc�

Generally, cement setting accelerators and ce-ment hardening additives aim to activate the cement hydration process to accelerate the process of formation of high-strength hydration products�

By accelerating concrete hardening processes, it’s possible to reduce cement and steam con-sumption and to increase turnover of moulds�

The use of concrete hardening accelerators allows a 3–4-fold strength build-up rate increase at a natural hardening; as a result, concrete with 50–60% of the selling strength may be pro-duced in 24 hours from the end of the molding process� When hardening accelerators are used to produce concretes, exposed to steaming, the isothermal warming period shortens twice, or heat consumption drops by 20%, or cement consumption decreases by 10–15%�

Key products in the group of hardening accelerators and retarders: � Master X-Seed 100 (X-SEED 100) � MasterPozzolith 551

ADMIXTURES

FOR CONCRETE


Winter concreting admixtures

Concrete production and performance of concreting operations are complex technological processes, becoming much more complicated in winter�

The hydration reaction slows down already at temperatures below +15°C and completely stops at below-zero temperatures� In these cir-cumstances, standard formulations of concrete mixes should be modified and concrete produc-tion and care processes should be changed�

The following technologies are used to produce concrete in winter: water and/ or inert material heating to raise temperature of offloaded con-crete mixes; antifreeze additives are also used�

When winter concreting additives are dissolved, chemical interaction, rather than a simple distri-bution of additive particles (molecules and ions) across the water volume, takes place� As a re-sult, solvates (compounds of dissolved additive particulates) with water molecules are formed, thus lowering the freezing point of water�

Substances with weak antifreeze properties, which nevertheless relate to the group of strong concrete hardening accelerators and cause se-vere heat losses in concrete at early concrete mix and concrete hardening stages, are also used as an additive for winter concreting�

The main goal, pursued by using winter con-creting additives, is to ensure stable perfor-mance of the concrete mix and concrete re-gardless of the ambient temperatures� The use of these additives makes it possible to maintain a high construction pace in the winter period without compromising the quality of facilities constructed�

Key products in the group of winter concreting additives: � MasterPolyHeed 3500 New! � MasterGlenium 150 (Glenium 150) � MasterRheobuild 181 A (Rheobuild 181 A) � MasterPozzolith 501 HE (Pozzolith 501 HE) � MasterPozzolith 3155 � MasterRheobuild 189 � MasterPozzolith 503 � MasterPozzolith 506

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Mortar additives

Dependent on the service life of buildings and temperature behavior during masonry construction, different mortar brands and types are used in the civil industry�

Dependent on the service life of buildings and temperature behavior during masonry construc-tion, different mortar brands and types are used in the civil industry�

Severe process requirements are imposed both on masonry mortars and concrete working for-mulations� Mortars should be ductile and have good water-retaining property, which is regu-lated by mortar composition (amount of binder) and the presence of additives to provide mor-tars with a number of specifically-defined prop-erties, which are defined dependent on the composition, mortar process requirements, and conditions of use�

Mortars should have a long-lasting workability period, reduce sand lamination and ensure ap-propriate joint grouting stability and provide good adhesion to the stone surface� Since the so-called “rejuvenation” of set masonry mor-tars, i�e� the addition of water and, sometimes, binders, is not allowed, because this does not restore original performance and deteriorates quality, the use of the BASF-manufactured chemical additives for mortars becomes the best solution�

Key products in the group of mortar additives: � MasterAir 81 (RheoMIX 215)

ADMIXTURES

FOR CONCRETE


Accessory materials for concrete production

While planning the construction and producing concrete products, much attention should be given to concreting operations, which involve the use of variety of materials for formwork and concrete curing�

Formwork oil is an indispensable material in concreting� Experts from the BASF Concrete Admixtures Division have developed a wide range of innovative products for formworks� These products may be used in the production of precast concrete structures directly at con-struction sites and at plants�

The use of formwork oil allows easy and full concrete separation from the mould and also significantly improves the quality of concrete surfaces, on which demanding requirements are currently imposed�

Another effective way of improving matured concrete properties is to use concrete curing materials, which eliminates the necessity of spraying water onto fresh concrete surface and covering it with polyethylene� In this case, a dirt- and water-repellent film, which improves the endurance and notably reduces concrete shrinkage deformation, is formed on the con-crete surface�

In the pouring process, the mix becomes self-compacting and squeezes entrained air from itself�

Key products in the group of accessory materials for concrete production: � MasterKure 216WB (Masterkure 216) � MasterKure 220WB (Masterkure 220) � MasterFinish RL 211 (Rheofinish 211) � MasterFinish MPT 299 (Rheofinish 299 C) � MasterFinish RL 309 (Rheofinish 309 P) � MasterFinish 310 J (Rheofinish 310 J) � MasterFinish RL 314 (Rheofinish 314 J) � MasterFinish RL 318 (Rheofinish 318 P) � MasterRocLub 1 (Meyco Lube 1) � MasterFinish RL 98

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8. Cement based floor coatingsDry shake surface hardeners � � � � � � � � � � � � � � � � � � 38

Thin‑layer high‑strength coatings � � � � � � � � � � � � � � � � 38

Curing compounds for concrete floor � � � � � � � � � � � � � � 39

Materials for increasing adhesion and sealing joints � � � � � � � � � 40

CEMENT BASED

FLOOR COATINGS


Cement based floor coatings

DRY SHAKE surface hardeners for freshly poured concrete

MasterTop 100 Dry-shake surface hardener based on highly active Portland cement, specially selected quartz aggregates and additives�For hardening the surface of freshly poured (new) indoor and outdoor concrete floors, exposed to moderate wear and moderate impact loads�

Compressive strength in 28 days > 55 MPa�Böhme abrasion resistance — max 6�0 cm³/ 50 cm²�Consumption: 4–8 kg/m², dependent on operating conditions�

Sack, 25 kg and 30 kg

MasterTop 200 Dry-shake surface hardener based on highly active Portland cement, specially selected metallic aggregates and additives�For hardening the surface of freshly poured (new) indoor concrete floors, exposed to high mechanical wear and high impact loads�

Compressive strength in 28 days > 70 MPa�Böhme abrasion resistance — max 3�0 cm³/50 cm²�Consumption: 5–8 kg/m², dependent on operating conditions�

Sack, 25 kg

MasterTop 450 Dry-shake surface hardener based on highly active Portland cement, specially selected corundum aggregates and additives� For hardening the surface of freshly poured (new) indoor and outdoor concrete floors, exposed to high wear and moderate impact loads�

Compressive strength in 28 days > 60 MPa�Böhme abrasion resistance — max 3�0 cm³/50 cm²�Consumption: 4–8 kg/m², dependent on operating conditions�


PUMPABLE surface hardeners for freshly poured or old concrete floors

MasterTop 135 PG (MASTERTOP 135 P)

Dry-shake surface hardener based on highly active Portland cement, specially selected quartz aggregates, polymer fibers and additives� For hardening the surface of freshly poured (new) concrete floors, using “cast” technology, as well as for constructing a high-strength thin-layer coating on existing (old) concrete floors (indoors and outdoors), exposed to moderate wear and moderate impact loads� Application thickness on the existing concrete substrate is 5 to 15 mm�

Compressive strength in 28 days > 60 MPa�Böhme abrasion resistance — max 6�0 cm³/ 50 cm²�Consumption: 6–8 kg/m² if poured onto fresh concrete, and 10–30 kg/m² if poured onto existing concrete, dependent on the coating thickness�


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PUMPABLE surface hardeners for freshly poured or old concrete floors

MasterTop 450 PG (MASTERTOP 450 P)

Dry-shake surface hardener based on highly active Portland cement, specially selected corundum aggregates, polymer fibers and additives� For hardening the surface of freshly poured (new) concrete floors, using “cast” technology, as well as for constructing a high-strength thin-layer coating on existing (old) concrete floors (indoors and outdoors), exposed to high wear and moderate impact loads� Application thickness on the existing concrete substrate is 5 to 15 mm�

Compressive strength in 28 days > 60 MPa�Böhme abrasion resistance — max 3�0 cm³/ 50 cm²�Consumption: 6–8 kg/ m² if poured onto fresh concrete, and 10–30 kg/m² if poured onto existing concrete, dependent on the coating thickness�


SCREED materials for constructing a thin-layer impact-resistant coating onto existing concrete floors

MasterTop 310 (MASTERTOP 210)

Dry mix, based on high-active Portland cement, specially selected metallic aggregates and additives�For constructing high-strength thin-layer coating of existing (old) concrete floors with a high impact resistance, exposed to very high wear and shock loads�

Application thickness on the existing concrete base is 5 to 15 mm�

Compressive strength at 28 days > 80 MPa�Böhme abrasion resistance — max 3�0 cm³/ 50 cm²�Consumption: 15–45 kg/m², dependent on the coating thickness�

Sack, 25 kg

MasterTop 330 (MASTERTOP 230)

Dry mix, based on high-active Portland cement, specially selected metallic aggregates and additives� For constructing high-strength thin-layer coating of existing (old) concrete floors with a high impact resistance, exposed to very high wear and shock loads� Application thickness on the existing concrete base is 15 to 30 mm�

Compressive strength in 28 days > 90 MPa�Böhme abrasion resistance — max 1�5 cm³/ 50 cm²�Consumption: 45–90 kg/m², dependent on the coating thickness�

Sack, 25 kg

Curing compounds for concrete floors

MasterKure 111WB

Material for reducing water evaporation from concrete surface, being in plastic state� Provides high-quality performance of concreting operations at severe conditions: high temperatures and/ or low humidity, drafts, direct sunlight, etc�

Density 1 kg/l (at 20°C)Reduces water evaporation from the plastic concrete surface:in the wind – by 80%;in the sun — by 40%�Consumption: 1 liter per 50–100 m² (if diluted with water at a ratio of 1: 9)�

Can, 20 l

CEMENT BASED

FLOOR COATINGS


Curing compounds for concrete floors

MasterTop CC 713

Curing compound for natural-coloured (not pigmented) hardened concrete floor� It forms a membrane on the concrete surface, which seals pores and prevents intensive water evaporation from the concrete, thus creating optimum conditions for cement hydration�

Density 0�9–0�95 kg/l (at 20°C)Curing efficiency according to CEN TS 14754–1 > 85% in 72 hoursConsumption: 0�1–0�12 l/m²�

Can (20 l)� Barrel (200 l)

MasterTop CC 714

Curing compound for coloured hardened concrete floor� It forms a membrane on the concrete surface, which seals pores and prevents intensive water evaporation from the concrete, thus creating optimum conditions for cement hydration�

Density 0�83–0�86 kg/l (at 20°C)Curing efficiency according to CEN TS 14754–1 > 80% in 72 hours�Consumption: 0�1–0�12 l/m²�

Can (20 l)� Barrel (200 l)

Adhesion improving and joint sealing materials

MasterSeal NP 474 (MASTERFLEX 474)

One-component polyurethane elastic waterproof sealant for joints 5 to 30 mm in width, experiencing continuous water exposure�

Density ~1�2 kg/l (at 20°C)Breaking elongation (ISO 8339) 600%Restorability > 90%Modulus of elasticity at a 100% elongation (ISO 8339) ~0�4 MPaConsumption: 100 ml/RM at joint width and depth of 10 mm�

Soft tube, 600 ml

PCI Elastoprimer 110

One-component polyurethane adhesive primer for joint preparation during sealing� For improving adhesion of the MasterSeal polyurethane and silicone sealants on concrete, brick and stone substrates�

Application temperature +5°C to +35°C�Primer open time (according to DIN EN 26927) 50–120 minutesConsumption: 10 ml/RM at a joint depth of 10 mm�

Can, 1 l

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9. Epoxy & Polyurethane based floor coatingsIndustrial flooring systems � � � � � � � � � � � � � � � � � � � 42

Commercial and decorative flooring systems� � � � � � � � � � � � 43

Special flooring system � � � � � � � � � � � � � � � � � � � � 45

POLYMER BASED

FLOOR COATINGS


Epoxy & Polyurethane based floor coatings

Industrial flooring systems

Slip-resistant floor systems Description Layer Materials Coverage, kg/m²

MasterTop 1273R

Slip-resistant epoxy industrial floor coating for medium service loads� It is used indoor with a constant temperature and “dry” and “wet” production processes� Thickness: 2�0–3�0 mm�

Primer MasterTop P 604 0�4–0�6

Sand broadcast

Dry quartz sand with a fraction of 0�4–0�8 or 0�8–1�4 mm*

0�7–0�8

Body coatMasterTop BC 372 0�9–1�2

MasterTop Filler 0�6–0�8

Sand broadcast


5�0–6�0

TopcoatMasterTop BC 372 1�0–1�2


Optional Topcoat MasterTop TC 442W 0�12–0�15

MasterTop 1278R

Slip-resistant industrial epoxy coating with increased chemical resistance for medium service loads� It is used indoor with minor temperature fluctuations and “dry” and “wet” production processes� Thickness: 2�0–3�0 mm�

Primer MasterTop P 617 (or P 615) 0�3–0�5

Sand broadcast


0�7–0�8



Sand broadcast

Dry quartz sand with a fraction 0�4–0�8 or 0�8–1�4 mm*

5�0–6�0

Topcoat MasterTop BC 378 1�0–1�3

MasterTop 1324R

Slip-resistant industrial coating, based on rigid polyurethane resins, intended for medium service loads� It is used indoor with minor temperature fluctuations and “dry” and “wet” production processes�Thickness: 2�0–3�0 mm�


Sand broadcast


0�7–0�8

Body coatMasterTop BC 375N 1�0–1�2


Sand broadcast


5�0–6�0

TopcoatMasterTop BC 375N 0�9–1�1


Optional Topcoat** MasterTop TC 442W 0�12–0�15

Notes

* Dependent on the required coating thickness

** Not a mandatory part of the system

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Industrial flooring systems

Self-levelling floor coatings Description Layer Materials Coverage, kg/m²

MasterTop 1273

Smooth industrial epoxy coating for medium service loads� It is used indoor with constant temperatures and “dry” production processes�Thickness: 2�0–3�0 mm�


Sand broadcast

Dry quartz sand with a fraction of 0�4–0�8 0�7–0�8



Optional Topcoat* MasterTop TC 442W 0�12–0�15

MasterTop 1278

Smooth industrial epoxy coating with increased chemical resistance for medium service loads� It is used indoor with slight temperature fluctuations and “dry” production processes� Bridges cracks with a size of up to 0�9 mm in the concrete substrate� Thickness 1�5–2�5 mm�

Primer MasterTop P 617 (or P 615) 0�3-0�5

Sand broadcast

Dry quartz sand with a fraction of 0�4-0�8 0�7-0�8

Body coat MasterTop BC 378 2�5-3�0

MasterTop 1324

Smooth industrial epoxy coating, based on rigid polyurethane resins for medium service loads� It is used indoor with slight temperature fluctuations and “dry” production processes� Bridges cracks with a size of up to 0�9 mm in the concrete substrate� Thickness 1�5–2�5 mm�


Sand broadcast


Body coatMasterTop BC 375N 2�0–3�0


Optional Topcoat* MasterTop TC 442W 0�12–0�15

MasterTop 1785

Smooth industrial vapor-permeable epoxy coating for moderate service loads�It is used in closed rooms with constant temperatures and “dry” production processes� Coating may be applied onto on vertical surfaces (stair flights, tribunes, walls)�Thickness ~0�5 mm�

Primer MasterTop P 686W 0�3–0�5

Body coat MasterTop TC 485W 0�4–0�6

Notes

* Not a mandatory part of the system

POLYMER BASED

FLOOR COATINGS


Commercial and decorative flooring systems

UV-resistant slip-resistant coatings Description Layer Materials Coverage, kg/m²

MasterTop 1221R

Slip-resistant decorative epoxy coating, formulated with colored quartz sand and intended for medium service loads� It is used indoor with constant temperatures and “dry” and “wet” production processes� Light- and UV-resistant�Thickness 2�0–3�0 mm�


Sand broadcast


0�7–0�8



Sand broadcast

Dry colored quartz sand with a fraction of 0�4–0�8 or 0�8–1�4 mm*

5�0–6�0

Optional Topcoat MasterTop BC 308 0�7–1�0

MasterTop 1221F

Textured decorative epoxy coating, formulated with decorative flocks and intended for moderate service loads� It is used indoor with constant temperatures and “dry” production processes� Light- and UV-resistant� Coating may be applied onto vertical surfaces (stair flights, tribunes, walls)�Thickness ~0�8 mm�


Body coat MasterTop BC 372 0�2–0�25

Sand broadcast

Decorative colored flocks with a fraction of 3–5 mm 0�3–0�35

Optional Topcoat MasterTop BC 308 0�5–0�65

MasterTop 1325R

Comfortable anti-slip high-elastic polyurethane decorative coating for moderate service loads� It is used indoor with minor temperature fluctuations and “dry” and “wet” production processes� Light- and UV-resistant� Bridges cracks with a size of up to 2�0 mm in the concrete substrate�Thickness 2�0–2�5 mm�


Body coat MasterTop BC 325N 2�0–3�0

Optional Topcoat

MasterTop TC 417W 0�12–0�15

Glass microspheres with a fraction of 53–106 µm 0�0075

UV-resistant self-levelling coatings Description Layer Materials Coverage, kg/m²

MasterTop 1325

Comfortable high-elastic polyurethane smooth decorative coating for moderate service loads� It is used indoor with minor temperature fluctuations and “dry” production processes� Light- and UV-resistant� Bridges cracks with a size of up to 2�0 mm in the concrete substrate�Thickness 2�0–2�5 mm�


Body coat MasterTop BC 325N 2�0–3�0

Optional Topcoat MasterTop TC 417W 0�12–0�15

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Special flooring systems

Anti-static coatings Description Layer Materials Coverage, kg/m²

MasterTop 1278 AS

Smooth antistatic industrial epoxy coating with increased chemical resistance, intended for medium service loads� It is used indoor with minor temperature fluctuations and “dry” production processes� Bridges cracks with a size of up to 0�3 mm in the concrete substrate� Suitable for explosive areas�Thickness 1�5–2�0 mm�


Grounding Copper strips 0�35–0�5 RM/m²

Conducting primer MasterTop P 687W AS 0�08–0�12

Body coat MasterTop BC 378 AS 2�5–3�0

MasterTop 1324 AS

Smooth antistatic industrial coating, based on rigid polyurethane resins and intended for medium service loads� It is used indoor with minor temperature fluctuations and “dry” production processes� Bridges cracks with a size of up to 0�9 mm in the concrete substrate� Suitable for explosive areas� Thickness 1�5–2�0 mm�


Grounding Self-adhesive copper tapes 0�35–0�5 RM/m²


Body coat MasterTop BC 375N AS 2�0–2�5

Anti-static (conducting) coatings for ESD areas Description Layer Materials Coverage,

kg/m²

MasterTop 1324 ESD

Smooth antistatic industrial coating, based on rigid polyurethane resins and intended for ESD-protected areas and medium service loads�It is used indoor with minor temperature fluctuations and “dry”” industrial processes, which require total ESD protection, including micro-currents (e�g�, the electronic industry)�Bridges cracks with a size of up to 0�9 mm in the concrete substrate� Suitable for explosive areas and ESD-protected zones�Thickness 1�5–2�0 mm�




Body coat MasterTop BC 375N AS 2�0–2�5

Optional Topcoat MasterTop TC 409W-ESD 0�15–0�18

Ucrete MF AS

Smooth antistatic temperature resistant polyurethane-cement coating with high chemical resistance�It is used indoors at temperature fluctuations and with “dry” production processes� Featured with increased abrasion and impact resistance� Temperature resistance from –15 to +70ºC� Suitable for explosive areas and ESD protected zones�Thickness 4�0 or 6�0 mm�

Primer Ucrete Primer LC 2�0–2�5


Body coat Ucrete MF AS 9�0–14�0

POLYMER BASED

FLOOR COATINGS



Smooth temperature and chemically resistant coatings Description Layer Materials Coverage,

kg/m²

Ucrete MF Smooth temperature-resistant high-duty polyurethane floor coating with excellent chemical resistance� It is used indoor at temperature fluctuations and with “dry” production processes� Increased abrasion and impact resistance� Temperature resistance from –15 to + 70ºC�Thickness 4�0 or 6�0 mm�

Primer Ucrete Primer LC 2�0–2�5

Body coat Ucrete MF 9�0–14�0

Anti-slip temperature and chemically resistant coatings Description Layer Materials Coverage,

kg/m²

Ucrete UD 200

Textural temperature-resistant high-duty polyurethane floor coating with excellent chemical resistance� It is used indoor or outdoors with at temperature fluctuations and with “dry” and “wet” production processes� Increased abrasion and impact resistance� Temperature resistance from –40 to +130ºC (short term — up to +150ºC)� Thickness: 6�0; 9�0; 12�0 mm�

Primer Ucrete Primer SC 0�3–0�4

Body coat Ucrete UD 200 14�0–26�0

Ucrete MT Textural temperature-resistant high-duty polyurethane floor coating with excellent chemical resistance� It is used indoor at temperature fluctuations and with “dry” and “wet” production processes� Increased abrasion and impact resistance� Temperature resistance from –25 to +80ºC� Thickness 4�0; 6�0 mm�


Body coat Ucrete MT 10�0–15�0

Ucrete IF Textural metal-containing temperature-resistant high-duty polyuretane floor coating with high chemical and impact resistance, intended for extremely high service loads�It used indoor or outdoors at temperature fluctuations and with “dry” and “wet” production processes� Very high abrasion and impact resistance� Temperature resistance from –40 to +120ºC�Thickness 9�0; 12�0 mm�


Body coat Ucrete UD 200 28�0–40�0

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Slip-resistant temperature and chemically resistant coatings Description Layer Materials Coverage,

kg/m²

Ucrete DP 20

Slip-resistant temperature-resistant high-duty polyurethane floor coating with high chemical resistance�It used indoor or outdoors at temperature fluctuations and with “dry” and “wet” production processes� Increased abrasion and impact resistance� Temperature resistance from –40 to +120ºC�Thickness: 4�0; 6�0; 9�0 mm�


Body coat Ucrete Basecoat BC 6�0–18�0

Sand broadcast Filler Ucrete F20 5�0–6�0

Topcoat Ucrete Topcoat 0�8–0�95

Thixotropic temperature and chemically resistant coatings Description Layer Materials Coverage,

kg/m²

Ucrete RG Thixotropic temperature-resistant high-duty polyurethane floor coating with excellent chemical resistance, intended for application onto vertical surfaces and skirting construction�It used indoor or outdoors at temperature fluctuations and with “dry” and “wet” production processes� Increased abrasion and impact resistance� Temperature resistance from –40 to +120ºC�Thickness 4�0–9�0 mm�

Primer Ucrete Primer RG 0�2–0�3

Body coat Ucrete RG 8�0–20�0

Special flooring systems Description Layer Materials Coverage, kg/m²

MasterSeal Traffic 2263

Slip-resistant rigid-flexible polyurethane coating for use in open and enclosed areas, exposed to significant service loads�It is used outdoors and indoor with temperature drops and “dry” and “wet” production processes� Bridges dynamic cracks with a size of up to 0�8 mm, including those at below-zero temperatures� Serves for direct waterproofing� Increased impact and shear resistance� Weathering resistance� Thickness 5�5–6�0 mm�


Sand broadcast


Elastic membrane MasterSeal M 869 2�0–2�3

Body coatMasterSeal M 276 1�9–2�1


Sand broadcast


Optional Topcoat MasterSeal TC 258 0�80–1�00

POLYMER BASED

FLOOR COATINGS


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10. Underground constructionInjections � � � � � � � � � � � � � � � � � � � � � � � � � 50

Sprayed concrete � � � � � � � � � � � � � � � � � � � � � � 53

Sprayed membranes � � � � � � � � � � � � � � � � � � � � � 55

Solutions for TBM tunneling � � � � � � � � � � � � � � � � � � 56

Back‑fill � � � � � � � � � � � � � � � � � � � � � � � � � � 56

UNDERGROUND CONSTRUCTION


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Material Intended use

MasterRoc MP 350 ● ● ●

MasterRoc MP 355 1K ● ●

MasterRoc MP 355 1K DW ● ●

MasterRoc MP 355 ● ● ● ●

MasterRoc MP 355 Thix ● ● ● ● ●

MasterRoc MP 355 MR0 ● ● ● ●

MasterRoc MP 358 GS/SC ● ● ● ● ●

MasterRoc MP 364 Flex ● ● ● ● ● ●

MasterRoc MP 367 Foam ● ● ● ● ●

MasterRoc MP 320 ● ● ● ●

MasterRoc MP 303CE ● ● ●

MasterRoc MP 307CE ● ● ●

MasterRoc MP 309 ● ●

MasterRoc MP 650/650SR ● ● ● ●

MasterRoc MP 800/800SR ● ● ● ● ● ●

MasterRoc MP 800/800SR ● ● ● ● ●

Injections

BASF under the brand Master Builders Solutions offers a wide range of injection materials� All products and technologies have been developed with the consideration of up-to-date features of the underground construction and mining industry�

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One-component injections

MasterRoc MP 350 (MEYCO MP 350)

One-component polyurethane injection resin for long-term waterproofing and shut-off of small and medium-sized water inflows� When in contact with water, it forms an impermeable elastic material with closed pores�

Cans, 25 kg

MasterRoc MP 355 1K (MEYCO MP 355 1K)

One-component polyurethane injection resin for eliminating small and medium-sized water inflows� Reacts only in contact with water or wet air�

Cans, 25 kg

MasterRoc MP 355 1K DW (MEYCO MP 355 1K DW)

One-component polyurethane injection resin for eliminating small and medium water inflows as well as for repairing tanks in the food industry�

Cans, 25 kg

Two-component injections

MasterRoc MP 355 (Meyco MP 355)

Fast-reacting (at all conditions) polyurethane injection system for eliminating medium and large water inflows, featured with a fast structural strength build-up� In contact with water, it forms rigid insoluble foam� Without water, it forms a stiff rubber-like material�

Cans 25 kg with component A and cans 30 kg with component B

MasterRoc MP 355 Thix (Meyco MP 355 THIX)

Fast-reacting (at all conditions) polyurethane injection system for eliminating large water inflows� In contact with water, it forms structural insoluble foam� Without water, it forms a stiff rubber-like material�

Cans 25 kg with component A, and cans 30 kg with component B

MasterRoc MP 355 MR0 (Meyco MP 355 MR0)

Slowly reacting (at all conditions) polyurethane system for long-distance injection, providing structural strength and stiffness� In contact with water, it forms rigid foam� Without water, it forms a stiff rubber-like material�


MasterRoc MP 358 GS (Meyco MP 358 GS)

High-reactive polyurethane system for rapid rock consolidation with a foaming factor of 1�5, high adhesion to surfaces and high strength when cured� Insoluble in water�


MasterRoc MP 358 SC (Meyco MP 358 SC)

High-reactive polyurethane system for rapid rock consolidation with a foaming factor of 3�0, high adhesion to surfaces and high strength when cured� Insoluble in water�

Cans 25 kg with component A and cans 30 kg with component B

MasterRoc MP 364 Flex (Meyco MP 364 Flex)

High-reactive flame-retardant polyurea silicate system for stabilizing coal seams and ground arrays, featured with a high adhesion strength and elasticity� Insoluble in water, non-foaming�

Cans 29�6 kg with component A, and cans 23�4 kg with component B

MasterRoc MP 367 Foam (Meyco MP 367 Foam)

Fast-reacting flame-retardant polyurea silicate system for extremely rapid filling of voids and consolidation of rocks, with a foaming factor of up to 30 times� It does not react with water� Good adhesion to wet and dry surfaces�

Cans 34 kg with component A, and cans 30�6 kg with component B

Acrylic injections

MasterRoc MP 303 CE (Meyco MP 303 CE)

Fast-reacting acrylate with a controlled gel-forming rate for eliminating water leaks, repairing mobile cracks in concrete and rehabilitating sealing elements of underground structures, including membranes�

Package, 25�5 kg

MasterRoc MP 307 CE (Meyco MP 307 CE)

Slowly reacting acrylate with a controlled gel-forming rate for eliminating water leaks, repairing concrete cracks and rehabilitating sealing elements of underground structures, including membranes�

Package, 41�3 kg�


Fast-reacting acrylate with a low viscosity and a high penetrating power� It forms a non-washing resin with a high compressive strength and is intended to consolidate soft rock like sand, gravel and silt deposits�

Package, 45�3 kg



Colloidal silica

MasterRoc MP 320 (MEYCO MP 320)

One-component hydrophilic injection solution with a low viscosity and controlled gel-forming time� Forms a solid waterproof gel� For consolidation of weak loose rocks such as sand, gravel and silt�

Eurocube, 1000 kg

Micro-cement injections


Fast-setting ultrafine Portland cement (Blaine fineness >650 m²/kg) for injection�

Sack 20 kg/ Big-bag 1000 kg


Fast-setting ultrafine Portland cement (Blaine fineness > 800 m²/kg) for injection�

Sack 20 kg/ Big-bag 1000 kg

MasterRoc MP 650SR (Meyco MP 650SR)

Ultrafine sulfate Portland cement (Blaine fineness > 650 m²/kg) for injection� Sack 20 kg/ Big-bag 1000 kg

UNDE

RGRO

UND

CONS

TRUC

TION



Early

stre

ngth

dev

elop

men

t

Dec

reas

ed re

boun

d

Incr

ease

d th

ickn

ess

of c

oatin

g ap

plie

d in

one

go

Spr

ayed

con

cret

e lin

ing

abilit

y to

with

stan

d dy

nam

ic lo

ads

Spr

ayed

con

cret

e an

d co

ncre

te a

bilit

y to

with

stan

d co

rros

ive

envi

ronm

ents

Long

er w

orki

ng li

fe o

f the

cem

ent‑

sand

mix

Red

uced

impa

ct o

f ins

tabl

e pa

rtic

le s

ize

dist

ribut

ion

on th

e qu

ality

of t

he m

ix

Incr

ease

d flu

idity

of t

he m

ix

Rea

dy d

ry fo

rmul

atio

n fo

r spr

ayed

con

cret

e

Impr

oved

mix

pum

pabi

lity


MasterRoc SA 160 ● ● ●




MasterRoc STS 115 ● ● ● ●

MasterRoc HCA 10 ●

MasterGlenium T 803 ● ● ● ●

MasterRheobuild T1 ● ● ●

MasterRoc TCC 780 ● ● ● ● ● ●

MasterRoc MS 610 ● ● ● ● ● ●

MasterFiber 150 ● ● ●

Sprayed concrete

The sprayed concrete technology shall ensure safe operation and demonstrate high performance over a long time interval� BASF offers a wide range of the MasterRoc-series additives, which may be used in the concrete production both at batching plants and directly on site�



Sprayed concrete setting accelerators

MasterRoc SA 160 (MEYCO SA 160)

Liquid alkali-free setting accelerator for sprayed concretes� It is used to increase early strength build-up of sprayed concretes, reduce the “rebound” effect and increase thickness of the layer applied�

Eurocube, 1400 kg


Liquid alkali-free setting accelerator for sprayed concretes� It is used to increase early strength build-up of sprayed concretes, reduce the “rebound” effect and increase thickness of the layer applied�

Eurocube, 1400 kg


Liquid setting accelerator for sprayed concretes� It is used to increase early strength build-up of sprayed concretes, reduce the “rebound” effect and increase thickness of the layer applied�

Eurocube, 1400 kg


Dry alkali-free setting accelerator for sprayed concretes� It is used during “dry” shotcreting to increase early strength build-up of the sprayed concretes, reduce the “rebound” effect and increase thickness of the layer applied�

Sack, 25 kg

Concrete and mortar retarder

MasterRoc HCA10 (Delvocrete Stabilizator 10)

Hydration control system, designed for dry and wet sprayed concretes, cement groutings and fill groutings� Allows hydration process control up to 72 hours�

Eurocubes (1400 kg)� Cans (25 kg)

Sprayed concrete plasticizers

MasterGlenium T803 Hyperplastifier, recommended for a sprayed concrete mix, featured with an increased direct application interval� Allows reducing water-cement ratio of the mix while maintaining concrete characteristics�

Eurocubes, 1000 kg

MasterRheobuild T1 Superplasticizer recommended for a sprayed concrete mix, featured with an increased direct application interval� Allows reducing water-cement ratio of the mix while maintaining concrete characteristics�

Eurocube, 1000 kg

Viscosity modifier

MasterRoc TCC 780 (MEYCO TCC 780)

Liquid viscosity modifier for improving pumpability of concretes (sprayed concretes)� It improves pumpability of concretes, specifically, concretes with a low cement content and insufficient amount of aggregate fines�

Eurocube, 1000 kg

Dry silica fume

MasterRoc MS 610 Dry silica fume for cast-in-place and sprayed concretes� It is used to improve strength and corrosion resistance of concretes�

Big-bag, 1200 kg

Polypropylene fiber

MasterFiber 150 Polypropylene fiber, designed to improve impact resistance, endurance and crack resistance as well as to reduce shrinkage deformation in concretes and sprayed concrete structures�

Boxes, 6 kg

Ready-made dry mortar for sprayed concrete

MasterRoc STS 115 Ready-made dry mortar for sprayed concretes� It is used in civil and underground construction for reinforcing and rehabilitating structures as well as for mining lining�

Sacks, 30 kg

UNDE

RGRO

UND

CONS

TRUC

TION



Wat

erpr

oofin

g of

min

e w

orki

ngs,

tran

spor

t tun

nels

an

d su

bway

tunn

els,

sub

way

tunn

el a

nnex

es

Coa

lbed

gas

insu

latio

n

Vent

ilatio

n w

all i

nsta

llatio

n, m

ine

vent

ilatio

n sy

stem

op

timiz

atio

n

Flex

ible

tem

pora

ry s

uppo

rt e

rect

ion

Perm

anen

t roo

f sup

port

ere

ctio

n

Con

stru

ctio

n of

fire

pro

tect

ion

elem

ents

for

unde

rgro

und

stru

ctur

es

Cor

rosi

on p

rote

ctio

n of

civ

il st

ruct

ures

Wea

ther

ing

prot

ectio

n of

und

ergr

ound

min

e w

orki

ngs


MasterSeal 345 ● ●

MasterRoc TSL 865 ● ● ● ● ● ●

MasterRoc TML 5 ● ● ● ● ●

Sprayed membranes

MasterSeal 345 One-component elastic polymer waterproofing sprayed membrane� To be used for waterproofing underground mine workings, transport tunnels and subways, using the NATM technology�

Sacks, 25 kg

MasterRoc TSL 865 One-component elastic polymer waterproofing sprayed membrane with a high tensile strength, intended to perceive dynamic rock pressure manifestations� To be used for constructing temporary supports, rock weathering protection and gas isolation�

Sacks, 20 kg

MasterRoc TML 5 One-component polymer sprayed membrane for construction of permanent supports and weathering protection of rocks in underground mines�

Sacks, 25 kg

Sprayed membranes

BASF presents a range of sprayed membranes, which are used in the underground transport construction and mining industries�



Mechanized rock boring, in particular, if this work is car-ried out in difficult geological conditions and in urban ar-eas, is the safest and fastest tunnel construction method� The use of tunnel boring machines (TBM) is the most ef-fective approach if supported by competent engineering and high-quality consumables�

Master Builders Solutions’ materials for TBM: � Soil conditioners � Wear slowdown and dust suppression � Tail seal lubrication � TBM main beating lubrication � Materials for concrete pouring and behind-tubing injec-tion

� Injection materials, materials for constructing power plants, crossings and rotor pneumatic insulation�

Back-fill, being a part of underground mining operations, is gaining popularity due to implementation of advanced chemicals for modification of rheological properties in the stowing mix production process� In this field, BASF with its extensive experience is one of the leaders� Using the

MasterRoc MF 500 additives, characteristics of stowing mixtures may be improved 2–5-fold and, therefore, the productivity of mining enterprises may be increased�

Solutions for TBM tunneling

Back-fill

UNDE

RGRO

UND

CONS

TRUC

TION



11. Engineering waterproofing

ENGINEERING W

ATERPROOFING


Engineering waterproofing*

MasterSeal Roof System 2160

This system is designed for waterproofing all types of flat or sloping roofs� To be used for constructing “green roofs” without protective coating application�

Primer To be selected dependent on the substrate type -

Membrane

MasterSeal M 860/M 861 Two-component, solvent-free polyurethane membrane, applied by hand

2�0–2�5

Protective layer

MasterSeal TC 258 One-component painted polyurethane coating, UV- and weather resistant

0�15–0�20

or

MasterSeal TC 259 One-component painted polyurethane coating, UV- and weather resistant� To produce a non-slip surface, sanding is recommended�

0�3–0�5


This system is designed for waterproofing all types of flat or sloping roofs� For roofs with existing coatings, such as inverted roofs, roof gardens and landscaped areas�


MembraneMasterSeal M 800 Two-component polyurethane waterproofing membrane, applied by machine

2�0–2�5

Protective layer

MasterSeal TC 259 One-component painted polyurethane coating, UV- and weather resistant

0�15–0�20

or

MasterSeal TC 458 One-component polyurethane coating, UV- and weather resistant� To produce a non-slip surface, sanding is recommended�

0�3–0�5


This system meets low flammability requirements according to Standard DIN 4102, Part 7, and class B2 according to Standard DIN 4102, Part 1�Suitable for use in extreme climate conditions; ensures a 25-year service life�


MembraneTwo-component, solvent-free low-flammable polyurethane membrane, applied by machine

1�8–2�2

Protective layer

MasterSeal TC 259 One-component polyurethane coating, UV- and weather resistant�

0�15–0�20

Notes

* Only specialized contractors may deal with these materials� For details, please call 8 (495) 225-64-25

ENGI

NEER

ING

WAT

ERPR

OOFI

NG



12. Tile adhesives

Tile adhesive

MasterTile FLX 23

High-adhesive glue for laying large-sized tiles in a short time

ColorAdhesive layer thickness, mmApplication temperatureMortar maturing timeMortar lifetimeFoot traffic load allowedGroutingWorkload (complete curing)Adhesion to concrete in 28 daysSliding, mmOperating temperature

Gray1–10+5°C to +35°C3 minutes60 minutesIn 24 hours24 hours7 days> 1 MPa< 0�5–40°C… +80°C

MasterTile FLX 24

Versatile highly-flexible tile adhesive for laying all types of tiles onto unstable bases*

ColorAdhesive layer thickness, mmApplication temperatureMortar maturing timeMortar lifetimeFoot traffic load allowedGroutingWorkload (complete curing)Adhesion to concrete in 28 daysSliding, mmBending, mmOperating temperature

Gray1–10+5°C to +35°C3 minutes60 minutesIn 24 hours24 hours7 days> 1 MPa< 0�52�5–40°C… +80°C

Notes

* Unstable bases include bases, exposed to thermal, dynamic and static loads, such as: frame structure bases, pools, public areas with a high foot

traffic load allowed, production shops, heated floors

TILE ADHESIVES

BASF Master Builders Solutions, Ltd�stroysist@basf�comwww�master-builders-solutions�basf�ru

Contacts:

® = registered trademark of BASF group in many countries�

July 2016

Master Builders Solutions from BASF for the Construction Industry

MasterAir Complete solutions for air entrained concrete

MasterBrace Solutions for concrete strengthening

MasterCast Solutions for the manufactured concrete product industry

MasterCem Solutions for cement manufacture

MasterEmaco Solutions for concrete repair

MasterFinish Solutions for formwork treatment and surface improvement

MasterFlow Solutions for precision grouting

MasterFiber Comprehensive solutions for fiber reinforced concrete

MasterGlenium Solutions for high performance concrete

MasterInject Solutions for concrete injection

MasterKure Solutions for concrete curing

MasterLife Solutions for enhanced durability

MasterMatrix Advanced rheology control for concrete

MasterPel Solutions for water tight concrete

MasterPolyheed Solutions for mid‑range concrete

MasterPozzolith Solutions for water‑reduced concrete

MasterProtect Solutions for concrete protection

MasterRheobuild Solutions for high strength concrete

MasterRoc

Solutions for underground construction

MasterSeal Solutions for waterproofing and sealing

MasterSet Solutions for set control

MasterSure Solutions for extraordinary workability retention

MasterTop Solutions for industrial and commercial floors

Master X-Seed Advanced accelerator solutions for concrete

Ucrete Flooring solutions for harsh environments

Office in MoscowTel� +7 495 225-64-36

Office in St� PetersburgTel�: +7 812 332-04-12

Office in KazanTel�: +7 843 212-55-06

Office in KrasnodarTel�: +7 861 202-22-99

Office in NovosibirskTel�: +7 913 068-38-67

Office in MinskTel�: + 375 17 202-24-71

UkraineBASF T�O�V�

Office in KievTel�: +380 44 5915595

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Transcript of Construction chemicals - Elastoelasto.lv/docs/master-builders/BASF-StroyHim-Catalog-En.pdf · 2...