Constructing Long Term Relationships - ELB...
Transcript of Constructing Long Term Relationships - ELB...
CONSTRUCTION
Constructing Long Term Relationships
Telephone: +27 (0) 11 772-1400 • Email:[email protected]
ELBCON (Pty) Ltd (trading as ELB Construction), provides the complete suite of construction services to deliver a project that fully meets our clients’ expectations to the Mining, Power, Port, Construction and Industrial sectors.
We are committed to executing projects that are on schedule, to world-class quality standards, with tight control over costing and with Zero Harm. We undertake greenfields and brownfields projects of varying scope and complexity, providing cost-effective services for small to major construction installations.
As a Broad-Based Black Economic Empowered (BBBEE) contributor, ELB Construction supports the objectives of transformation through our people development and procurement strategies.
INTRODUCTION
The service offers:• Provenriskandprojectmanagement
tools to minimize the risk of construction projects, even on the most difficult and remote sites,
• Permanentcrewwithestablishedlinkswith top quality suppliers,
• Qualityassuranceandcontrolthroughout our own and sub-contractors’ operations. This includes strict monitoring on the quality of materials and equipment provided by our suppliers.
Erection, Refurbishment and Maintenance of Equipment• Infrastructure,includingsteelstructures,piping,ductingandvessels,
• BulkMaterialsHandlingsystemsfromhandlingrun-of-mine(ROM)oreatthetiptoshiploading,including all conveyor and stockyard equipment, such as stackers, reclaimers and spreaders,
• Pneumaticconveyingsystems,
• Beneficiationplants,
• Modularprocessplants,
• Portterminalrefurbishments.
CAPABILITIES
For ELB Construction, on-site safety and environmental protection management is an over-riding priority.
The ELB Health, Safety & the Environment (HSE) policy guides all of our construction activities to minimize risk to our employees’ and contractors’ health and to the environment as we continuously strive for Zero Harm. We adhere strictly to all health, safety and other site regulations stipulated by our clients and suppliers.
With our business processes certified in compliance with OHSAS 18001 standards, we are proud of our world class safety performance, consistently achieving Incident Frequency Rates that are well below industry norms.
As part of our commitment to a harm-free environment, ELB Construction projects are conducted in a sustainable manner to ensure minimal impact on the environment.
SAFETY AND ACHIEVEMENTS
List of awards:Certificate of Recognition 1 million LTI free hoursSasol, Impumelelo Conveyor 925,000 LTI free hours Black Rock Train Loading Station and Overland Conveyor 123,000 LTI free hours Medupi Coal Power Station 470,000 LTI free hours
Project Supervision and Site Management• Comprehensiveservicesfromsitemobilisation
through to erection, quality control, safety management, hot and cold commissioning and hand-over.
Shutdowns• Assistancewiththeplanningandscheduling,
before and during an outage,
• Pre-shutdownsystemspreparationandsafetyreview,
• Outageworkfromone-daymachinespecificoutages to several weeks plant cold outages,
• Preventativeplantmaintenancerepairandmanufacturing,
• Emergencyresponsetoequipmentbreakdowns, by providing quick mobilisation.
Our permanent crew has in-depth experience in the mining, power, port, construction and industrial sectors, while our established links with suppliers guarantee availability of quality materials and components at competitive cost structures.
CAPABILITIES - continued
Project: Impumelelo Overland Conveyor
Client: Sasol
Contract Duration: 26 Months
Tons erected: 8,451
Description: The project included the erection of the Impumelelo Mine Materials Handling System consisting of 7 conveyors with a total approximate length of 30km. One of the conveyors is a single flight overland conveyor of 26,9km, which is one of the longest single flight conveyors in the world.
Total power for the overland conveyor is approximately 5MW. The project also includes a 1500t underground bunker and two surface bunkers of 4000t and 15000t respectively.
Project: Egron 5 High Volume Granular Coffee Plant
Client: Nestlé
Contract Duration: 13 Months
Description: The scope of work included the erection of the piping, ducting and mechanical components for the Egron 5 Project.
ELB was responsible for the overall construction management of the project, excluding civils.
The project entailed the fitment of SMPP works throughout the 10 floors of the building with the tie-in to all of the existing services.
Project: Medupi Coal Power Station
Client: Eskom
Contract Duration: 106 Months
Tons erected: 4,400
Description: The project entails the erection and commissioning of the terrace coal and ash handling facility comprising of 54 conveyors which feed the coal into the power station’s six boilers and removes the ash for disposal.
These conveyors transport the coal and ash from 80tph to 2100tph.
The project also incorporates an emergency ash disposal facility inclusive of a 2000tph stacker and 500tph scraper reclaimer.
PROJECTS
Medupi Coal Power Station
Impumelelo Overland Conveyor
Ergon 5 High Volume Granular Coffee Plant
Project: Sishen Jig Tailings 3 x 200tph DMS Plants
Client: Kumba Iron Ore
Contract Duration: 9 Months
Tons erected: 1,217
Description: The project consisted of the erection and commissioning of the Sishen Jig TailingsModular Iron Ore Plant including 3 x 200tph DMS modules complete with feed preparation, degrit and product and discard handling conveyors.
The DMS plants are designed to operate at densities in excess of 4.0 g/cm3 and will be utilised to treat current Jig Tailings.
Project: Black Rock Stacker & Yard Conveyors and Train Loading Station
Client: Assmang (Pty) Ltd
Contract Duration: 16 Months
Description: The project entails the erection and commissioning of 2 x longitudinal rail type linear stackers with a design capacity of 720tph and 2 x stockyard conveyors with a length of 500m each that will feed reclaimed material from the product stockyard to a Rapid Train Loading Station (RTLS).
The RTLS is capable of loading 3 different Transnet wagon types, each at a rate of 4200tph with a system accuracy of 0.25%. The RTLS consists out of a 1500t surge bin, a 65t weigh flask, precision measuring and weighing equipment, in-motion weigh scales (INGO and OUTGO) and a state of the art control system.
Project: Kolomela 2 x 125tph Modular DMS Plants
Client: Kumba Iron Ore
Contract Duration: 9 Months
Tons erected: 704
Description: The project consisted of the erection and commissioning of the Kolomela Modular Plant including 2 x 125tph DMS modules complete with feed preparation, degrit, ultra-high rate thickening and utilities.
Innovative paste thickening has been incorporated into the flowsheet to eliminate the requirement of slimes dams.
Kumba Kolomela DMS Plant
Sishen Jig Tailings DMS Plants
Black Rock Stacker & Yard Conveyors
Project: Kendal Power Station – Coal Conveyor Maintenance
Client: Eskom Generation
Contract Duration: 36 Months
Commodity: Coal
Description: The project included the maintenance of all the coal conveyors at the power station, from the mine supply up to and including the shuttle feed conveyors feeding the coal bunkers.
The coal handling system at the Kendal Power Station consists of 54 conveyors with an approximate overall length of 27 kilometers. ELB also maintains the two stacker reclaimers at the coal stockyard.
Project: 4Mt/a Zinc Concentrator Plant
Client: Black Mountain Mining (Pty) Ltd. (subsidiary of Vedanta Ltd.)
Contract Duration: 18.5 Months
Location: Aggeneys, Northern Cape
Commodity: Zinc
Tons erected: 6017
Description: The project entails the erection and commissioning of a 4Mt/a zinc concentrator plant, 30km overland water pipeline, 20km overland powerline, ancillary plant buildings, workshops and stores.
The Gamsberg project is one of the most strategic projects of Zinc International business of Vedanta Resource Plc.
Project: Matola Shiploader Boon Extension
Client: Grindrod / Terminal de Carvão da Matola
Contract Duration: 10 Months
Commodity: Coal and Magnatite
Description: The project entailed the boom extension of the existing shiploader in order to load larger Ocean Going Vessels (OGV’s) at Matola.
The scope included removing the front section of the boom and installing a longer section and modifications to the machine to accommodate this change.
All this work took place during a terminal shutdown.
PROJECTS
Matola Shiploader Boom Extension
Kendal Power Station - Coal Conveyor Maintenance
4Mt/a Zinc Concentrator Plant
The ELB Health, Safety & Environment (HSE) policy guides all of ELB Construction activities and operations to minimise risk to employee health and safety as it continuously strives for zero harm. Business processes are certified in compliance with OHSAS 18001. As part of its commitment to a harm-free environment, ELB projects are conducted in a sustainable manner to ensure minimal impact on the environment.
ELB is committed to meeting and exceeding best practices and standards within the industry. The company is certified for compliance with international quality management standards (ISO 9001) and proactively manages quality control throughout all its own and its sub-contractors’ operations using a formal quality assurance procedure.
Leading-edge project-management systems ensure a high level of control over all stages of a project, with cost and time overruns minimised by timeous management techniques. Productive utilisation of project resources is achieved by integrating the entire project process using best-of-breed software for design, engineering, 3D modelling, cost management, planning, materials control and document tracking and control.
ELB offers flexible contracting options tailored to the requirements of small to mega-sized projects, covering technical audits, studies, EPCM services, turnkey solutions, life extension and after-sales services.A project financing facility operates in conjunction with a leading financial institution.
ELB’s de-risking capability coordinates the company’s collective technical, project execution, construction, financial and relationship building skills, using:• Structuredriskandprojectmanagementtoolsthattakeintoaccountthateachprojectisuniqueinsize,
shape, complexity and execution.• Qualitativeandquantitativede-riskingmethods,supplementedbyabroadriskmanagementplan,to
continuously evaluate projects in terms of risk from business development to completion and hand-over.
ZERO HARM
QUALITY
PROJECT MANAGEMENT
CONTRACT MANAGEMENT (FLEXIBILITY) AND PROJECT FINANCING
RISK MANAGEMENT
CONSTRUCTION
345 Rivonia Boulevard, Rivonia, Sandton, South AfricaPO Box 413149, Craighall, 2024
Telephone: +27 (0) 11 772-1400 • Facsimile: +27 (0) 86 529 2006 Email:[email protected] • Website: www.elb.co.za
PROJECT NAME: CLIENT SCOPEAEL - Kempton Park AEL Construction management of reclaimer repair
Arcellor Mittal - Sasolburg Arcellor Mittal Make safe - collapsed bin
Black Mountain - Aggenys Black Mountain Mining Magnet belt replacement
Black Rock - Hotazhel Assmang Ltd Construction of feed conveyor to train loading system and 2 x stackers
Diro - Naledi (N.Cape) Diro Manganese (Pty) Ltd Construction of material handling conveyors, thickener and 100tph DMS plant
Diro - Rust en Vrede (N.Cape) Diro Manganese (Pty) Ltd Construction of crushing plant, feed conveyors and 200tph DMS plant
Exxaro - Congo Exxaro Construction of DMS plant
Gamsberg Zinc Project Black Mountain Mining Construction of crushers, mills, floatation plant, thickeners, filter presses and conveyors
Glencore Xstrata Magareng Glencore 75m slurry stacker (total weight 63 tons) and 25m stacker (total weight 19 tons)
Goldfields - Carltonville Goldfields Construction of pebble recrush conveyor system
Kendal - Multotec Eskom - Ogies Construction of coal sampling plant
Kendal Ash - Maintenance Eskom - Ogies Maintenance of ash material handling plant and conveyors
Kendal Power Station Eskom Maintenance of coal handling plant and conveyor system
Khumani Assmang Ltd Construction of road load-out station
Komato (DRC) Katanga Mining Services Construction management of lime handling plant
Kumba - Kolomela (N.Cape) Kumba Iron Ore Construction of feed conveyors, thickener and 2 x 125tph gravity fed DMS plants
Kumba - Sishen Kumba Iron Ore Construction of feed conveyors, load hopper and 3 x 200tph DMS plants
Madupi Gas Air Heater Eskom Supply of supervision and labour to assist with completion of gas air heater
Marley Pipes Roslyn Marley Pipes Roslyn Repair high density extrusion machines and relocate, recondition and install PVC extrusion plant
Matla Power - Kriel Eskom - Kriel Fly ash filter improvement and replacement
Matola - Mozambique Grindrod Terminal Company Construction management for rebuild of stacker reclaimer No. 1
Medupi - Maintenance Eskom - Lephalala Maintenance of coal feed conveyors to boilers 6, 5 & 4
Medupi Terrace Coal and Ash Eskom Construction of coal and ash handling system with stacker
Mooiplaats - Betal Coal of Africa Tank repair and piping
Mooiplaats Conveyor Repair Coal of Africa Repair of collapsed stockpile conveyor
Ndola Lime - Zambia Ndola Lime Construction management of conveyors and material handling system
Nestlé - Estcourt Nestlé Construction of spray dryer coffee plant, stainless piping and stack
Pepel - Sierra Leone African Rail and Port Services
Construction of material handling system
Petra Diamond - Cullinan Petra Diamond Portal reclaimer boom replacement
PPC Hercules Tippler - PTA PPC Refurbishment of train tippler, new baghouse and transvector replacement
Samancor - Alloys Samancor Installation of Sampling plant into existing main feed conveyor
Samancor - Tubatse Samancor Installation of Filter press, piping and commissioning? Commodity: Chrome
Sasol Impumelelo - Secunda Sasol Construction of a 27km coal conveyor from Impumelelo bunker to SCS bunker
Sedibeng - Postmansburg Tata Construction of 250tph Iron ore screening plant
Transnet (PE) Transnet Construction of tippler refurbishment
Upgrade Filter System - JHB Snackworks Construction of new bag filter systems
Vele - Musina EPE Coal of Africa Construction of filter press
Vele Colliery Project - Musina Coal of Africa Construction of coal handling system and process plant
Xstrata Thor Slurry Stacker Xstrata Alloys Construction of slurry stackers
ELB CONSTRUCTION - LIST OF PROJECTS