constructed wetland

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621 Environmental Technology, Vol. 28. pp 621-628 © Selper Ltd., 2007 PERFORMANCE AND COST COMPARISON OF A FWS AND A VSF CONSTRUCTED WETLAND SYSTEM V. A. TSIHRINTZIS 1 *, C. S. AKRATOS 1 , G. D. GIKAS 1 , D. KARAMOUZIS 2 AND A. N. ANGELAKIS 3 1 Laboratory of Ecological Engineering and Technology, Department of Environmental Engineering, Democritus University of Thrace, 67100 Xanthi, Greece 2 Hydraulics, Soil Science and Agricultural Engineering Division, Department of Agriculture, Aristotle University of Thessaloniki, 54124 Thessaloniki, Greece 3 Institute of Iraklio, National Foundation for Agricultural Research, P.O. Box 2229, 71307 Iraklio, Greece (Received 1 February 2006; Accepted 10 January 2007) ABSTRACT Two constructed wetland systems, treating domestic wastewater, are compared in terms of performance and costs. One is a free water surface (FWS) wetland system located in Pompia, Crete, south Greece, and the other one is a vertical subsurface flow (VSF) wetland system located in Gomati, Chalkidiki, north Greece. The FWS system is designed for 1200 p.e. Its construction cost was 305,000, and the capital, operation and maintenance cost was 22.07 p.e. -1 yr -1 or 0.50 m -3 of influent. The VSF system is designed for 1000 p.e. Its construction cost was 410,850, and the capital, operation and maintenance cost was 36.81 p.e. -1 yr -1 or 0.56 m -3 of influent. Both systems achieved high removal rates for BOD 5 , COD, TSS, TKN, phosphorus, TC, and FC, which makes them ideal for small communities in the Mediterranean region. Keywords: Free-water surface constructed wetland, vertical subsurface flow constructed wetland, treatment performance, construction cost; operation cost INTRODUCTION Constructed wetland (CW) wastewater treatment systems are considered more reliable compared to conventional systems [1], and are ideal technologies for small communities, due to their low construction, operation and maintenance costs, easy adaptation to the environment and limited generation of by-products [2,3]. One question however, is which is the optimum CW type (i.e., free-water surface (FWS), horizontal subsurface flow (HSF) or vertical subsurface flow (VSF) system) to use in a specific region, in terms of performance, costs, area requirements, and other factors. Most studies in the literature emphasize specific systems in terms of general performance [4-9]. Other studies examine the effect of various design parameters [10-13]. Comparisons of various CW types in the same region are limited (e.g., [14,15]). Construction and other cost data for CW systems are also limited (e.g., [16]). The necessity of pretreatment is an issue for discussion, since modified VSF designs in France operate successfully without pretreatment [17, 18]. Finally, small-scale on-site CW systems are now installed for single family use (e.g., [19]). The aim of this paper is to provide a perspective for applying constructed wetland technology in the Mediterranean regions and specifically in Greece. Descriptions, design considerations, construction cost, constituent removal performance, and operation and maintenance (O&M) costs of two constructed wetland systems (a FWS and a VSF) are presented. Both systems treat domestic wastewater and were designed for comparable treatment capacities. METHODS AND MATERIALS System Description Two constructed wetland systems treating domestic wastewater are compared in terms of costs and performance. One is a FWS wetland system located in Pompia, Crete, South Greece, and the other is a VSF wetland system located in Gomati, Chalkidiki, Macedonia, North Greece.

description

constructed wetland

Transcript of constructed wetland

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    Environmental Technology, Vol. 28. pp 621-628 Selper Ltd., 2007

    PERFORMANCE AND COST COMPARISON OF A FWSAND A VSF CONSTRUCTED WETLAND SYSTEM

    V. A. TSIHRINTZIS1*, C. S. AKRATOS1, G. D. GIKAS1, D. KARAMOUZIS2 AND A. N. ANGELAKIS3

    1Laboratory of Ecological Engineering and Technology, Department of Environmental Engineering,Democritus University of Thrace, 67100 Xanthi, Greece

    2Hydraulics, Soil Science and Agricultural Engineering Division, Department of Agriculture,Aristotle University of Thessaloniki, 54124 Thessaloniki, Greece

    3Institute of Iraklio, National Foundation for Agricultural Research, P.O. Box 2229,71307 Iraklio, Greece

    (Received 1 February 2006; Accepted 10 January 2007)

    ABSTRACT

    Two constructed wetland systems, treating domestic wastewater, are compared in terms of performance and costs. One is afree water surface (FWS) wetland system located in Pompia, Crete, south Greece, and the other one is a vertical subsurfaceflow (VSF) wetland system located in Gomati, Chalkidiki, north Greece. The FWS system is designed for 1200 p.e. Itsconstruction cost was 305,000, and the capital, operation and maintenance cost was 22.07 p.e.-1 yr-1 or 0.50 m-3 ofinfluent. The VSF system is designed for 1000 p.e. Its construction cost was 410,850, and the capital, operation andmaintenance cost was 36.81 p.e.-1 yr-1 or 0.56 m-3 of influent. Both systems achieved high removal rates for BOD5, COD,TSS, TKN, phosphorus, TC, and FC, which makes them ideal for small communities in the Mediterranean region.

    Keywords: Free-water surface constructed wetland, vertical subsurface flow constructed wetland, treatment performance,

    construction cost; operation cost

    INTRODUCTION

    Constructed wetland (CW) wastewater treatment

    systems are considered more reliable compared to

    conventional systems [1], and are ideal technologies for small

    communities, due to their low construction, operation and

    maintenance costs, easy adaptation to the environment and

    limited generation of by-products [2,3].

    One question however, is which is the optimum CW

    type (i.e., free-water surface (FWS), horizontal subsurface flow

    (HSF) or vertical subsurface flow (VSF) system) to use in a

    specific region, in terms of performance, costs, area

    requirements, and other factors. Most studies in the literature

    emphasize specific systems in terms of general performance

    [4-9]. Other studies examine the effect of various design

    parameters [10-13]. Comparisons of various CW types in the

    same region are limited (e.g., [14,15]). Construction and other

    cost data for CW systems are also limited (e.g., [16]). The

    necessity of pretreatment is an issue for discussion, since

    modified VSF designs in France operate successfully without

    pretreatment [17, 18]. Finally, small-scale on-site CW systems

    are now installed for single family use (e.g., [19]).

    The aim of this paper is to provide a perspective for

    applying constructed wetland technology in the

    Mediterranean regions and specifically in Greece.

    Descriptions, design considerations, construction cost,

    constituent removal performance, and operation and

    maintenance (O&M) costs of two constructed wetland

    systems (a FWS and a VSF) are presented. Both systems treat

    domestic wastewater and were designed for comparable

    treatment capacities.

    METHODS AND MATERIALS

    System Description

    Two constructed wetland systems treating domestic

    wastewater are compared in terms of costs and performance.

    One is a FWS wetland system located in Pompia, Crete, South

    Greece, and the other is a VSF wetland system located in

    Gomati, Chalkidiki, Macedonia, North Greece.

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    FWS system

    The main components of the FWS system are [20]: (a) a

    septic tank (up-flow reactor simulation) equipped with three

    screen vault filters [3]; (b) a FWS constructed wetland

    consisting of two basins in series, with surface areas of 4300

    m2 and 1200 m2 (the inflow is uniformly distributed across at

    the inlet of each basin using manifolds); (c) two chambers, one

    in each basin, for regulating the water level; (d) small pumps

    and a pipeline for the recirculation of the effluent back to the

    inlet of the first basin; (e) a compost filter for odor control in

    the septic tank.

    Vegetation selection included two species of reeds

    (Phragmites australis and Arundo donax). The facility was

    constructed in the early months of 1999. The vegetation was

    planted late in the winter of the same year, and due to the

    favorable climatic conditions prevailing in the area, it

    established well very rapidly. By the end of the year, the

    vegetation was very dense and more than two meters in

    height.

    The basic parameters used in the design of the FWS

    facility are [20]: population served 1200 p.e.; mean daily flow

    rate 144 m3 d-1; maximum daily flow rate 216 m3 d-1;

    maximum hourly flow rate 27.7 m3 h-1; influent biochemical

    oxygen demand (BOD5) 400 mg l-1; septic tank effluent BOD5250 mg l-1; wetland effluent BOD5 10 mg l-1 and (COD)

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    with Phragmites australis. The HSF cell was not planted at the

    time of the study and was out of the wastewater stream. The

    VSF system was planted in May 2003 and was immediately

    put to operation. The plants were dense and nearly fully-

    grown by October 2003.

    The route of the wastewater through the system is the

    following: from the inflow structure to the rotating disk

    screen and to the settling tanks. The sludge is collected at the

    bottom of the settling tank (estimated volume 4.8 m3 week-1),

    it is then pumped to the sludge digestion-stabilization tanks,

    and then to the VSF sludge basins. The leachate collected at

    the bottom of the VSF sludge basins is pumped back to the

    siphon, and together with the wastewater from the settling

    basins feed the stage I VSF basin (2 cells operate at a time).

    Then, the wastewater is led to the stage II VSF basins (2 cells

    operate at a time). In the future, the flow will continue to the

    stage III HSF basin (not in operation now). The effluent of the

    basin discharges into a nearby stream, approximately 5 km

    from the coast.

    The main design parameters for this system are

    summarized as follows: the design population is 1000 p.e. The

    design mean daily flow of the system is 180 m3 d-1. The

    maximum hourly flow is 28.5 m3 h-1. The design hydraulic

    loading rate is about 36 m yr-1, and the organic loading rate

    196 kg ha-1 d-1. Design influent and effluent concentrations are

    as follows: for BOD, influent 330 mg l-1, settling tank effluent

    196 mg l-1, VSF effluent 12 mg l-1, HSF effluent < 10 mg l-1. For

    total suspended solids(TSS), influent 380 mg l-1, settling tank

    effluent 80 mg l-1, VSF effluent 12 mg l-1, HSF effluent < 10 mg

    l-1.

    System Monitoring, Sample Analysis and Statistics

    Grab samples were collected regularly at various points

    along the FWS system (i.e., inlet, settling tank outflow and

    system outflow) over a 3-year monitoring period from August

    1999 to August 2003, and along the VSF system (i.e., inlet,

    settling tank outflow, siphon, stage I VSF outflow and stage II

    VSF outflow over a monitoring period from July 2003 to

    August 2004. The samples were analyzed in the laboratory

    following APHA standard methods for BOD5, COD, TSS,

    Total Kjeldhal Nitrogen (TKN), Total Phosphorus (TP) or PO4,

    Total Coliforms (TC) and Faecal Colifoms (FC). Calculations

    of statistical parameters of measured constituent

    concentrations were performed in a spreadsheet.

    Cost Evaluation Method

    The actual construction cost of the two systems was

    used. Since the FWS system was constructed in 1999 and the

    VSF in 2003, for comparison the cost of the FWS was

    expressed in 2003 prices using a reported inflation rate of

    approximately 3.1%. An economical life of 30 years and a

    capital discount factor of 6% were assumed to calculate net-

    present-value cost [21]. Operation and maintenance costs

    were obtained for the operation time periods from the records

    of the local authorities operating the two facilities, and were

    expressed in 2003 prices for the FWS system.

    RESULTS

    System Performance

    FWS system

    The results during the 3-year period of the FWS facility

    monitoring could be summarized as follows: mean BOD5,

    COD and TSS removals about 95%, mean TKN and TP

    removals about 53%, and TC and FC removals >97% (without

    any disinfection). Removal efficiencies of BOD5, COD, TSS,

    TKN and TP in the final effluent for the monitoring period are

    presented in Table 1. Very high removal rates of BOD5, COD

    and TSS (94.4%, 96.1%, and 95.6%, respectively) have been

    observed in the septic tank. On the other hand, low removal

    rates of TKN and TP of 52.5% and 53.1%, respectively, have

    Table 1. Measured concentrations of BOD (mg l-1), COD (mg l-1), TSS (mg l-1), TKN (mg l-1), and TP (mg l-1) in the influent

    (IN), the septic tank effluent (SE) and the final effluent (FE), and overall efficiency (TE, %) for the FWS system in

    Pompia, Crete, Greece.

    Parameter BOD COD TSS TKN TP

    IN SE FE TE IN SE FE TE IN SE FE TE IN SE FE TE IN SE FE TE

    mg l-1 % mg l-1 % mg l-1 % mg l-1 % mg l-1 %

    Average 165 39 7.7 94.4 455 100 18 96.1 191 36 5.6 95.5 38 25 18 52.5 13 9.1 6.2 53.1

    Std. Error 31 4.0 1.3 1.0 31 9.8 2.7 0.5 40 5.4 0.8 0.9 3.4 1.7 1.7 4.8 1.5 1.3 1.1 4.7

    Min 52 11 2.0 86.5 280 44 2.0 92.7 38 4.0 1.0 86.8 17 8.0 4.0 23.1 4.8 2.3 1.6 10.6

    Max 540 60 16 99.1 798 180 40 99.6 720 90 12 99.3 62 36 27 83.1 24 22 21 78.5

    # of Data 14 14 15 14 17 18 18 17 17 18 18 17 17 18 18 17 17 18 18 17

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    been obtained in the tank. TN and TP removed in the septic

    tank were probably in organic form as particulate organic

    matter. Lower removal rates of various constituents in similar

    septic tanks have been reported [3].

    VSF system

    The monitoring results of the VSF system during the 13-

    month period of operation could be summarized as follows:

    BOD5 removals >92%, TKN removals >89%, and TC removal

    >99% (without any disinfection). Removal efficiencies of

    BOD5, COD, TSS, TKN and TP in the final effluent for the

    monitoring period are shown in Table 2. Removals are

    satisfactory, considering that the facility was still new and the

    plant root system was probably not fully developed yet.

    Relatively, high removal rates of BOD5, COD and TSS have

    been measured in the settling tanks. On the other hand, lower

    removal rates of TKN (77%) were observed, while TP removal

    showed fluctuation and some times increased along the

    hydraulic path of the system. It is obvious that to improve

    nitrogen and phosphorus removals the last stage of the

    system should also be planted and be put soon in operation.

    System Costs

    FWS system

    System cost calculations are presented in Table 3. The

    actual capital cost for the FWS system was 305,000 (prices of

    1999, including 18% VAT). To compare this cost with that of

    the VSF system, it was expressed as 344,615 in 2003 prices

    (287.18 p.e.-1) using the 3.1 % inflation rate. This cost also

    includes 115,000 for access road and administration room

    construction and other works. Some of this work was not

    actually necessary, such as extra roads outside of the facility.

    In addition, the soil used for planting in the treatment cells

    was transported from a distance of more than 10 km with a

    relatively high cost. This work was also unnecessary. The net-

    Table 2. Measured concentrations of BOD (mg l-1), COD (mg l-1), TSS (mg l-1), TKN (mg l-1) and TP(mg l-1) in the influent (IN),

    the settling tank effluent (STE), the VSF effluent (VSF) and overall efficiency (TE, %) for the VSF system in Gomati,

    Chalkidiki, Greece.

    Parameter BOD COD TSS TKN TP

    IN STE VSF TE IN STE VSF TE IN STE VSF TE IN STE VSF TE IN STE VSF TE

    mg l-1 % mg l-1 % mg l-1 % mg l-1 % mg l-1 %

    Average 485 193 39 92 626 243 62 89 1077 208 9 95 77 51 14 77 17.5 8.2 5.6 62

    Std. Error 246 111 29 6 260 119 31 6 1784 474 13 8 47 50 6 20 9.0 3.9 3.1 22

    Min 62 10 4 78 238 96 0 81 26 23 0 75 0 8 0 31 7.5 4.3 2.4 24

    Max 819 355 92 100 1171 465 106 100 7060 2158 47 100 187 251 27 100 29.3 14.9 11.9 89

    # of Data 20 20 19 20 20 20 19 20 20 20 19 20 20 20 19 20 8 8 8 8

    Table 3. Capital and operating costs () for the two facilities.

    Cost ()

    Cost category FWS System VSF System

    Capital, including VAT (construction cost) 344,615 410,850

    Construction cost per p.e. 287.18 410.85

    Net-present-value cost 25,036 29,848

    Annual average O&M cost 1,445 6,960

    O&M cost per p.e. per year 1.20 6.96

    O&M cost per m3 per year 0.03 0.11

    Total annual cost (capital and O & M) 26,481 36,808

    Total annual cost per p.e. 22.07 36.81

    Total annual cost per m3 of influent 0.50 0.56

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    present-value cost was estimated at 25,036 yr-1 using a 6%

    discount factor. The total mean operation and maintenance

    (O&M) cost of the FWS system in the first three years of

    operation was estimated at 1,445 yr-1 (i.e., 1045 for energy

    used, 300 for works, and 100, for miscellaneous expenses)

    or 1.20 p.e.-1 yr-1 or 0.03 m-3 of influent. Net-present-value

    cost and O&M cost are added to a total annual cost of 26,481,

    and the mean figures become 22.07 p.e.-1 yr-1 or 0.50 m-3 of

    influent.

    VSF system

    The total construction cost of the VSF system was

    410,850 (prices of 2003, including 18% VAT) or 410.85 p.e.-1

    This construction cost also included costs for access road (250

    m paved road), construction of 550 m sewer line to bring

    wastewater to the facility and 400 m sewer line for effluent

    disposal to the final receiver, fencing, landscaping and other

    works. These extra works are estimated at about 100,000.

    The net-present-value cost was estimated at 29,848 yr-1. The

    operation cost for the VSF system (for the first 10 months of

    operation) comprises electricity (lighting and operation of 9

    pumps, estimated at 67.50 month-1 on the average), salaries

    for the operator and maintenance works (500 month-1 on the

    average) and miscellaneous other expenses (12.50 month-1).

    Therefore, the total operation cost is approximately 580

    month-1 or 6,960 yr-1 or 6.96 p.e.-1 yr-1 or 0.11 m-3

    of influent. Net-present-value cost and O&M cost are added to

    a total cost of 36,808 and the mean figures become 36.81

    p.e.-1yr-1 or 0.56 m-3 of influent.

    Design, Construction and Operation Problems

    No major problems were observed in the FWS

    constructed wetland. It seems that this CW has been

    designed, constructed and is operated very successfully. The

    VSF constructed wetland achieves a high removal efficiency

    for all pollutants. Nevertheless, it is believed that its

    performance could be even better if some design, construction

    and operation problems were resolved. These can be

    summarized as follows.

    Design problems

    A major design problem is the sizing of the siphon that

    feeds the first stage of the VSF cells (Fig. 1). The dimensions of

    this siphon are 10x4.2x0.8m or 3.2m3 of flooding volume. The

    siphon floods two cells at a time, i.e., 320 m2, therefore, the

    average flooding depth is 1.0 cm. If one considers surface

    irregularities of the planted cells, it is obvious that this depth

    is small. Usually, 4 to 5 cm of flooding depth are

    recommended. This problem was obvious in this facility. The

    flooding was limited to about a 1 m wide area around the

    perforated feeding pipes (Fig. 2), something seen by denser

    plant growth in this area. Therefore, a major part of the

    available facility area was not used, reducing active treatment

    area and performance. To fix this problem, it is recommended

    that the siphon is replaced to one of a larger size that would

    provide at least 4 cm of flooding.

    Figure 2. View of the stage I distribution pipe.

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    Constructions problems

    A construction problem was the proper placing of the

    porous media and the installation of filtering material. Some

    porous media was washed out from the drainage pipe at the

    bottom of the wetland cells. Obviously, this was a result of not

    placing proper filtering material. As a result, seepage holes

    developed at areas of the cells from where wastewater could

    seep out untreated. Another construction problem was in the

    last stage (HSF), which was not perfectly level in the lateral to

    the flow direction, resulting in preferential flow (and plant

    growth) on one side (Fig. 3). Again, this resulted in reduction

    in total active treatment area and perfomance.

    Operation and maintenance problems

    Operation and maintenance problems were also

    observed in some of our visits. For example, plants were

    grown (and not removed) inside the outlet overflow pipe of

    the last HSF stage, obstructing outflow and resulting in

    flooding of the system.

    It is recommended that these problems are addressed to

    improve the system treatment performance.

    DISCUSSION AND CONCLUSIONS

    In general, selection of the appropriate constructed

    wetland system depends on wastewater characteristics,

    experience gained, local conditions and site constraints. FWS

    systems are less expensive to construct, to operate and to

    maintain, are less sensitive and susceptible to problems, and

    have greater potential for wildlife support. VSF systems

    generally require less land area, are less susceptible to

    freezing, mosquitoes and odor problems, and do not have

    wastewater exposed at the surface, thus providing minimal

    human contact and health risks. These systems are considered

    more susceptible to clogging of the media. However,

    neither odor nor clogging problem in either system has

    been observed so far. It is noted that a possible problem

    of mosquitoes in the FWS project was faced effectively by

    Figure 3. View of the HSF constructed wetland cell.

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    planting from the start Gambusia spp. fish.

    In terms of performance, the organic loading rates were

    slightly higher in the VSF than in the FWS system.

    Furthermore, ambient temperatures in the VSF system,

    located in Northern Greece, are 5 to 10oC lower. Nevertheless,

    the high efficiency of both systems has been observed. The

    cost analysis, incorporating both capital and operation and

    maintenance costs, also suggested a low cost for both systems.

    The FWS system was less expensive to construct and to

    operate. However, the VSF system required considerably less

    land area (in this economic analysis the price of land was not

    considered). In terms of construction and O&M problems, the

    VSF system, which is more complex in design, construction

    and operation, showed most problems, which, however, could

    have been predicted and avoided from the beginning. Finally,

    the FWS system may freeze for a few days in the winter, if

    installed in areas where the temperature drops below 0oC

    (e.g., North Greece).

    More specifically, the following can be drawn from the

    comparison of the FWS and VSF systems:

    a. Constructed wetlands are considered appropriate

    wastewater treatment systems for the Mediterranean

    environment, generating excellent quality of effluent at

    the secondary treatment level. In this comparative

    study, BOD5, COD and TSS reductions of about 95%

    were observed for the FWS CW. BOD5 and TSS

    reductions were similar for the VSF system, while COD

    reduction was about 89% for this system. In addition,

    for the FWS system reductions of TKN and TP of about

    53% were measured, and removal rates of TC and FC of

    98.7% and 97.1%, respectively. For the VSF system, TKN

    removal was 77% on average, while mean phosphorus

    removal efficiency was 62%.

    b. Reasons for the lower efficiency of the VSF system in

    COD removal may be that it was new at the time of the

    study and the plant roots were probably not fully

    developed. Furthermore, the HSF basin of the system

    was not in operation during the study. Nevertheless, the

    two systems seem to be very promising in producing a

    high effluent quality.

    c. The total wetland area (after pre-treatment) of the FWS

    system is 5500 m2 (4.58 m2 p.e.-1), while that of the VSF

    system is 2040 m2 (including 240 m2 for sludge drying

    and storage) or 2.04 m2 p.e.-1 Thus, as expected, the VSF

    system provides comparable treatment at significantly

    less area (less than half), for slightly higher average

    design flow rate (180 m3 d-1 vs. 144 m3 d-1), and at lower

    operational temperatures (north vs. south Greece).

    d . When comparing the construction costs of the two

    systems, it seems that the VSF is slightly more

    expensive, probably due to the fact that this system

    contains more concrete and several pumps. Generally,

    the FWS system construction is much simpler. In terms

    of the capital and operation cost, it also seems that the

    FWS system is less expensive. Both systems are

    considered less expensive, both in construction and

    operation, when compared to equivalent conventional

    treatment systems operating in the same areas.

    e. When comparing design, construction operation and

    maintenance problems it seems that, the VSF was more

    susceptible to problems since it is a more complex

    system. For both systems, careful design and

    construction, and proper maintenance are very

    important.

    In conclusion, the treatment efficiencies of the two

    systems are comparable (except for TKN and TP where the

    VSF system had higher removal efficiencies), costs seem to be

    less for the FWS system, and land requirements are quite

    lower for the VSF system. Thus, one can select either system

    in terms of treatment efficiency. When land is available, the

    FWS system would be preferable because of its simplicity, less

    expensive construction, and more reliable and problem-free

    operation. If land availability is a problem or land value is

    high, then the VSF system would be more preferable. A

    careful design and construction, and proper maintenance are

    necessary in any case to avoid operational problems.

    ACKNOWLEDGEMENTS

    We thank G. Dialynas, N. Kefalakis and K. Tsagarakis

    for providing information on the study. Sample collection and

    analyses for the VSF constructed wetland system were

    performed by A. Paltsoglou, K. Vragalas and J.N.E.

    Papaspyros. The evaluation of the VSF system was co-funded

    by the European Social Fund & National Resources EPEAEK

    II PYTHAGORAS II.

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