Consolidated Relief Valves Srv

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Safety Relief Valve Catalogue

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  • Best Under Pre

    afety Relief Valve Complete Catalog

    w.dresser.com

    SRV-1 Catalo

    Best Best Under Pressure

    SRV-1 Catalog Oct 2008-CO

    www.dresser.comwww.dresser.com

    Safety Relief Valve Complete Catalog

    Dresser Consolidated

    Headquarters10343 Sam Houston Park DriveHouston, Texas 77064 U.S.A.+1 281 671 1640

    2009 Dresser Inc. All Rights Reserved www.dresser.com

    Safety R

    elief Valve Com

    plete Catalog

    511887_Cover 1511887_Cover 1 5/18/09 9:21:59 PM5/18/09 9:21:59 PM

  • Best Under PressureConsolidated

    i

    SRV-1 INDEX

    General InformationGeneral Information...........................................................................................................GI.1

    Design Description ...........................................................................................................GI.3

    Selection Considerations ..................................................................................................GI.4

    Scope of Design ...............................................................................................................GI.5

    Valve Selection .................................................................................................................GI.7

    Computer Sizing ...............................................................................................................GI.8

    How to Order .....................................................................................................................GI.9

    Valve Coding ..................................................................................................................GI.15

    Aftermarket Considerations ............................................................................................GI.24

    Training ...........................................................................................................................GI.25

    1900 SeriesScope of Design ...........................................................................................................1900.1

    Materials .....................................................................................................................1900.15

    Accessories ................................................................................................................1900.37

    Dimension & Weights .................................................................................................1900.45

    Pressure / Temperature Tables ..................................................................................1900.56

    Capacity Tables ..........................................................................................................1900.86

    1900/P SeriesScope of Design .........................................................................................................1900P.1

    Materials .....................................................................................................................1900P.3

    Dimension & Weights ...............................................................................................1900P.10

    Pressure / Temperature Tables ................................................................................1900P.25

    Steam Capacities (USCS) ........................................................................................1900P.53

    1982Scope of Design ...........................................................................................................1982.2

    Materials .......................................................................................................................1982.3

    Dimension & Weights ...................................................................................................1982.5

    Capacities (USCS) .......................................................................................................1982.7

    19000 SeriesIntroduction ...............................................................................................................19000.2

    Scope of Design .........................................................................................................19000.3

    Materials .....................................................................................................................19000.5

    Corrosive Service Material Selection.........................................................................19000.11

    Dimension & Weights ...............................................................................................19000.15

    Pressure / Temperature Limits .................................................................................19000.23

    Capacities ................................................................................................................19000.26

    511887_Index 1511887_Index 1 5/18/09 9:48:35 PM5/18/09 9:48:35 PM

  • 511887_Index 2511887_Index 2 5/18/09 9:48:36 PM5/18/09 9:48:36 PM

  • Best Under PressureConsolidated

    ii

    2900 Series MPVFeatures / Scope of Design ..........................................................................................2900.1

    Main Valve Materials ....................................................................................................2900.5

    Special Materials ........................................................................................................2900.13

    Soft Goods Selection ..................................................................................................2900.23

    Pilot Designs ..............................................................................................................2900.25

    Pilot Materials (PV) ....................................................................................................2900.27

    Pilot Special Materials (PV).........................................................................................2900.29

    Pilot Materials (MV).....................................................................................................2900.35

    Pilot Special Materials (MV) ........................................................................................2900.37

    Pilot Design Options ...................................................................................................2900.43

    Piping Configurations ..................................................................................................2900.48

    Valve Installation ........................................................................................................2900.63

    Dimension & Weights .................................................................................................2900.64

    Pressure / Temperature ..............................................................................................2900.72

    Capacities (USCS) ...................................................................................................2900.105

    3900 Series MPVFeatures / Scope of Design ..........................................................................................3900.1

    Main Valve Materials ....................................................................................................3900.7

    O-Ring Materials ..........................................................................................................3900.9

    Pop Pilot Product Operation........................................................................................3900.11

    Pop Pilot Materials .....................................................................................................3900.13

    Modulating Pilot Product Operation ............................................................................3900.15

    Modulating Pilot Materials ..........................................................................................3900.17

    Pilot Design Options....................................................................................................3900.19

    Piping Configurations ..................................................................................................3900.22

    Dimensions & Weights ...............................................................................................3900.47

    Pressure / Temperature (USCS) ................................................................................3900.55

    Capacities (USCS) .....................................................................................................3900.56

    Valve Installation ........................................................................................................3900.62

    4900 Series MPVFeatures / Scope of Design ..........................................................................................4900.2

    Pressure / Temperature (USCS) ..................................................................................4900.6

    Dimensions & Weights .................................................................................................4900.7

    Main Valve Materials ....................................................................................................4900.9

    Soft Goods Selection...................................................................................................4900.11

    Pop Pilot Operation ....................................................................................................4900.13

    Modulating Pilot Operation .........................................................................................4900.14

    Pilot Materials 49PV07 & 49MV07 ..............................................................................4900.15

    Pilot Materials 49MV22 & 49MV72 ............................................................................4900.17

    511887_Index 3511887_Index 3 5/18/09 9:48:36 PM5/18/09 9:48:36 PM

  • 511887_Index 4511887_Index 4 5/18/09 9:48:38 PM5/18/09 9:48:38 PM

  • Best Under PressureConsolidated

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    Pilot Valve Standard Accessories ...............................................................................4900.19

    Pilot Valve Optional Accessories ................................................................................4900.20

    Capacities (USCS) .....................................................................................................4900.21

    13900 SeriesFeatures & Benefits ....................................................................................................13900.1

    Scope of Design .........................................................................................................13900.2

    Materials .....................................................................................................................13900.3

    Options .......................................................................................................................13900.5

    Dimension & Weights .................................................................................................13900.6

    Capacities ..................................................................................................................13900.7

    Codes and Standards ....................................................................................................CS.1

    Technical InformationConversion ........................................................................................................................TI.1

    Terminology .......................................................................................................................TI.3

    Reaction Forces and Valve Lift .........................................................................................TI.5

    Rupture Disks ...................................................................................................................TI.6

    Seat Tightness ..................................................................................................................TI.7

    Piping Loads ...................................................................................................................TI.10

    Temperature Selections ..................................................................................................TI.13

    Flange Finishes and Natural Frequency ..........................................................................TI.14

    Valve Installation .............................................................................................................TI.15

    API RP 520, Part II ..........................................................................................................TI.16

    O-Ring Selection .............................................................................................................TI.22

    Valve SizingIntroduction ......................................................................................................................VS.1

    Formula Symbols ............................................................................................................VS.2

    Set Pressure and Overpressure ......................................................................................VS.3

    API Sizing Formulas ........................................................................................................VS.5

    Correction Factors ...........................................................................................................VS.8

    Fluid Properties ..............................................................................................................VS.11

    API Standard Orifice Areas ...........................................................................................VS.13

    Superheat Correction Factors .......................................................................................VS.18

    ASME Saturated Water Valve Sizing /

    Rupture Disk Combination ............................................................................................VS.20

    Thermal Expansion / API Fire Sizing .............................................................................VS.21

    Sizing for Multiple Fluids Per API ..................................................................................VS.26

    Organic Fluid Systems ..................................................................................................VS.27

    511887_Index 5511887_Index 5 5/18/09 9:48:38 PM5/18/09 9:48:38 PM

  • 511887_Index 6511887_Index 6 5/18/09 9:48:38 PM5/18/09 9:48:38 PM

  • Best Under Pressure

    General InformationSafety Relief Valve

    www.dresser.com

    Gen. Info Oct 2008-CO

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    511887_Dresser 12511887_Dresser 12 5/12/09 5:35:02 PM5/12/09 5:35:02 PM

  • HGK"&=dlidDgYZg

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    511887_Dresser 13511887_Dresser 13 5/12/09 5:35:02 PM5/12/09 5:35:02 PM

  • HGK"&=dlidDgYZg

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    511887_Dresser 14511887_Dresser 14 5/12/09 5:35:02 PM5/12/09 5:35:02 PM

  • HGK"&=dlidDgYZg

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    511887_Dresser 15511887_Dresser 15 5/12/09 5:35:03 PM5/12/09 5:35:03 PM

  • HGK"&=dlidDgYZg

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    511887_Dresser 16511887_Dresser 16 5/12/09 5:35:03 PM5/12/09 5:35:03 PM

  • HGK"&=dlidDgYZg

    8dchda^YViZYHV[ZinGZa^Z[KVakZhc[dgbVi^dcHGK"&$F'#%'#&)

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    511887_Dresser 17511887_Dresser 17 5/12/09 5:35:03 PM5/12/09 5:35:03 PM

  • HGK"&KVakZ8dY^c\

    c[dgbVi^dcHGK"&$F)#%*#&*

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    Interchangeability No.

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    Orifice (D thru W)

    Non Bellows

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    SRV

    Material ClassCC Carbon Steel is StandardNOTE 1

    Deviation from Standard*

    Seat Design

    Lever/Cap Design

    Inlet Facing

    Service

    Disc Holder Pressure(Selected by Dresser)

    Sour Gas

    Guide Surface Coating

    190610121416182022242628

    -00-30

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    * -MS-DA-TD

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    -GS-LA-SS

    -HP-LP

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    Bellows

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    "/\ -iiiVv>i>

    511887_Dresser 18511887_Dresser 18 5/12/09 5:35:04 PM5/12/09 5:35:04 PM

  • HGK"&KVakZ8dY^c\

    8dchda^YViZYHV[ZinGZa^Z[KVakZhc[dgbVi^dcHGK"&$F)#%*#&+

    Interchangeability No.

    Bonnet

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    Non Bellows

    Pressure Class

    SafetyRelief Valve

    Deviation From Standard*

    Material Class - CC Carbon Steel is standard

    Disc Design

    Lever/Cap Design

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    Service

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    006ALVE#ODING

    19 10 -00-30

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    511887_Dresser 19511887_Dresser 19 5/12/09 5:35:04 PM5/12/09 5:35:04 PM

  • HGK"&KVakZ8dY^c\

    c[dgbVi^dcHGK"&$F)#%)#&,

    Material Class - CC Carbon Steel is standard

    Interchangeability No.

    Temp. Class

    Valve Type

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    Cap/Lever Design

    Inlet Type

    Outlet Type

    Service

    6ALVE#ODING

    1 1/2 1982 ct

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    "/\ iiV>>i>iii]V>Vv>V

    511887_Dresser 20511887_Dresser 20 5/12/09 5:35:05 PM5/12/09 5:35:05 PM

  • HGK"&KVakZ8dY^c\

    8dchda^YViZYHV[ZinGZa^Z[KVakZhc[dgbVi^dcHGK"&$F)#%)#&-

    Material - CC Carbon Steel is standard

    Interchangeability No.

    Temperature Range Variations

    Temperature Classc = 800F & Belowt = 801F & Above

    Pressure Range

    Orifice Size (Decimal)

    SRV

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    6ALVE#ODING

    Deviation From Standard*

    Seat Type NOTE 1

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    Service

    Surface Coating

    Back Pressure Design

    1-1/21/23/412

    19 357096110126226567

    LMHP

    ct

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    -2 -CC-S2-S3-S4-M1-MB-M2-M3-M4-H1-H2-H3-H4-SG-PF-A1-A2-A3-A4-C1

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    511887_Dresser 21511887_Dresser 21 5/12/09 5:35:05 PM5/12/09 5:35:05 PM

  • HGK"&KVakZ8dY^c\

    c[dgbVi^dcHGK"&$F)#%)#&.

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    0/326-AIN6ALVE#ODING

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    Bellows

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    Material ClassCC Carbon Steelis standardNOTE 1

    InterchangeabilityNumber

    Orifice (D thru W)

    Non Bellows

    Pressure Class

    POSRV*

    Deviation from Standard*

    Seat Design

    Piston O-Ring Material(DA Seat Material Same)

    Inlet Facing

    Service

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    Guide Surface Coating

    Heat Exchanger

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    -S2-S4-T1

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    511887_Dresser 22511887_Dresser 22 5/12/09 5:35:06 PM5/12/09 5:35:06 PM

  • 8dchda^YViZYHV[ZinGZa^Z[KVakZhc[dgbVi^dcHGK"&$F)#%)#'%

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    0/326-AIN6ALVE#ODING

    Material

    Interchangeability No.

    Orifice (D thru T)NOTE 2

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    1 1/2 39 0510121416

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    511887_Dresser 23511887_Dresser 23 5/12/09 5:35:06 PM5/12/09 5:35:06 PM

  • HGK"&KVakZ8dY^c\

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    Interchangeability No.

    Pressure Range

    Pilot Type

    Pilot Valve

    Service

    Bonnet

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    Blowdown

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    Dual Filter

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    Dirty Service

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    511887_Dresser 24511887_Dresser 24 5/12/09 5:35:06 PM5/12/09 5:35:06 PM

  • HGK"&KVakZ8dY^c\

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    MaterialNOTE 1

    Interchangeability No.

    Orifice (D thru T)

    Pressure Class

    Valve Type

    Inlet Size

    -M4

    Deviation from Standard

    O-Ring Seat

    Inlet Facing

    Service

    Remote Sensing

    Sour Gas

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    "/\ iV>>i>]V>Viv>V

    -S4

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    * -B -GS -BN -MB -1F -PD-ER-AR

    *

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    O-Ring Material

    Deviation from Standard

    Material Class

    Interchangeability No.

    Pressure Range

    Pilot Type

    Pilot Valve

    Service

    Bonnet

    Blowdown

    Filter

    Pressue Differential Switch

    Special MaterialSour Gass

    2237

    MV -2F-3F-4F

    -LS-SS

    -V-E-K-T

    -M2-M4

    72

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    0/3266ALVE#ODING

    Orifice Size (Sq. in.)

    Interchangeability No.

    Dump Valve Design

    161820

    139 0610

    -3-114-143-176-200

    -XDD

    Pressure Class

    POSRV

    Inlet Size

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    3AFETY2ELIEF6ALVE-AINTENANCE4RAINING

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  • 511887_Dresser 30511887_Dresser 30 5/12/09 5:35:09 PM5/12/09 5:35:09 PM

  • Best Under Pressure

    1900 SeriesSafety Relief Valve

    www.dresser.com

    1900 Oct 2008-CO

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    4ABLEOF#ONTENTS

    Scope of Design Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.3 Pressure Relief Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.5 Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.7 Steam Trim (TD) Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.9 Liquid Trim (LA) Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.10 Restricted Lift Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.11 Soft Seat Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.12

    Materials Conventional Design 1900 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.15 Bellows Design 1900-30 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.17 Balanced Bellows Design 1900-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.19 Soft Seat (DA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.21 Steam Trim (TD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.22 Liquid Trim (LA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.23 Special Material and Service Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.24 Sour Gas (SG) Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.25 Hydrofluoric Acid (HA) Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.26

    Corrosive Service Stainless Steel (S2, S3 and S4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.27 Alloy 20 (A1, A2, A3 and A4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.28 Monel (M1, M1 (MB), M2, M3 and M4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.29 Hastelloy C (H1, H2, H3 and H4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.30 Low Temperature - Process Fluid (L1, L2 and L3) (For media temperatures to -450F or -268C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.31 Low Temperature - Ambient (C1) (For ambient temperatures to -50F or -45.6C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.32 High Temperature - (T1 and T2) (For media temperatures to 1500F or 816C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.33 Lethal Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.34 O-Ring Selection (Durometer by valve type and set pressure) . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.35 O-Ring Selection (Temperature limits) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.36

    Accessories Caps, Levers, and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.37 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.41 Bolt-on Jackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.43

    Dimension & Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.45

    Pressure / Temperature Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.56

    Capacity Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.86

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    The comprehensive line of spring loaded CONSOLIDATED safety relief valves represents over one hundred years of valve manufacturing experience in meeting and solving industry problems involving a wide scope of valve applications.

    The flanged CONSOLIDATED safety relief valve line consists of valves in a variety of sizes and materials. Each product offering is unique and judgements are required in selecting the proper option.

    To accomplish the selection process start with the General Information section of this catalog and follow the prescribed steps necessary to finalize the selection.

    This Section, 1900 SRV, should be reviewed against the users specifications and product offerings selected. Beyond this step, proceed with sizing and then confirmation of the pressure and temperature limits (API or ASME).

    1900 Flanged Series safety relief valves are supplied in many variations to suit specific applications.

    Product variations covered in subsequent pages are noted below:

    Product Variation Description 1900 Conventional 1900 -30 Bellows Construction 1900 -35 Balanced Bellows with Auxiliary Balancing Piston 1900HA Special Materials for Hydrofluoric Acid Service 1900SG Sour Gas Trim 1900DA Soft Seat 1900LA Liquid Trim with Metallic Seats 1900DA - LA Liquid Trim with Soft Seats 1900TD Special Trim for Steam & Organic Heat Transfer Media

    The Consolidated 1900 series is compliant with the following codes and standards:

    ASME B & PVC, Section II - Material (Applicable as required by ASME B & PVC, Section III or VIII)

    ASME B & PVC, Section III, class 2 and 3 (Gas, Vapor, and Liquid Service)

    ASME B & PVC, Section VIII (Gas, Vapor, and Liquid Service)

    ASME B16.34 and ASME B16.5

    API 520, 526 and 527

    ISO 4126

    NACE MR0103-2003 Standard Material Requirements

    API Standard 526-2002Pressure Relief Valves specified within this catalog comply with API Standard 526 Fifth edition, 2002.

    When required for replacement, Consolidated 1900 valves are also available with connections and dimensions in accordance with supplanted API Standard Third edition 1984 and prior editions.

    )NTRODUCTION

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    Type 1900 Series

    #ONVENTIONAL

    VENT PLUG

    Type 1900-30 Series

    "ALANCED"ELLOWS

    Type 1900-35 Series

    "ALANCED"ELLOWSWITH!UXILIARY"ALANCING0ISTON

    VENT,DO NOT PLUG

    VENT,DO NOT PLUG

    3ERIES/VERVIEW

    1900 Series Conventional Safety Relief ValvesSteel, Flat Seat, Top Guided, High Capacity, Stainless Steel TrimThis standard rugged configuration is equipped with corrosion resistant trim and a carbon steel body, bonnet and cap. The components are top guided, providing for free and repeatable action.The flat disc seat provides for easy maintenance and remachining.The exclusive Eductor Tube minimizes bonnet cavity pressure so that product performance is predictable.The nozzle is bottom inserted and rigidly held in position, providing a corrosion resistant path of flow to the valve and corrosion resistant seating surfaces.

    1900-30 Series Bellows ConstructionThis valve is the same as the conventional design except that a bellows has been added. When the bellows is installed, the eductor tube is removed.Caution: It is important that the bonnet be vented to the atmosphere.

    A bellows is added to the conventional valve to deal with any of several situations:(1) Back pressure entering the valve through the valve outlet is excessive or variable. If back pressure fluctuates with 10% of a nominal value, a bellows is required.If a built up back pressure exceeds 10% of the set pressure or cold differential set pressure, a bellows must be used.(2) If the entering fluid is a slurry, highly viscous, or of a nature that it can enter the critical clearances between the guides/disc holder, protect that area with a bellows.(3) If the fluid being handled is corrosive to the upper works of the valve, isolate the bonnet chamber through use of a bellows.Conventional valves can be easily converted to a bellows design or vice versa through the use of retrofit kits.All CONSOLIDATED 1900-30 Series valves are balanced bellows designs, meaning that they fully compensate for the effects of back pressure.

    1900-35 Series Balanced Bellows (with Auxiliary Balancing Piston)The Balanced Bellows seals the body and fluid stream from the bonnet and working parts. Auxiliary balancing piston assures proper valve performance by compensating for back pressure in case of bellows failure.The use of an auxiliary balanced piston is indicated when:(1) back pressure (either constant or variable) exists and;(2) excessive pressure may build in the bonnet as a result of pressure build - up in the bonnet vent piping and; (3) resultant build - up of pressure in the bonnet would cause a dangerous condition.Caution: It is important that the bonnet be vented to the atmosphere.

    NOTE: Unless otherwise stated the valve is always supplied with a screwed cap. The exception to this would be where ASME B & PVC, Section VIII requires levers for steam, air, and hot water service over 140F.

    Refer to Accessories for available types of caps, levers, and accessories.

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    3ERIES/VERVIEW

    0.91270.785

    H

    1-1/2 x 3

    1-1/2 x 3

    2 x 3

    2 x 3

    2 x 3

    2 x 3

    2 x 3

    2 x 3

    2 x 3

    2 x 3

    1.4961.287

    J

    2 x 3

    2 x 3

    3 x 4

    3 x 4

    3 x 4

    3 x 4

    3 x 4

    3 x 4

    3 x 4

    3 x 4

    2.1381.838

    K

    3 x 4

    3 x 4

    3 x 4

    3 x 4

    3 x 6

    3 x 6

    3 x 4

    3 x 4

    3 x 6

    3 x 6

    3.3172.853

    L

    3 x 4

    3 x 4

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4.1863.6M

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    5.0474.34

    N

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    7.4176.38

    P

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    4 x 6

    -

    4 x 6

    4 x 6

    12.8511.05

    Q

    6 x 8

    6 x 8

    6 x 8

    6 x 8

    6 x 8

    6 x 8

    18.616R

    6 x 8

    6 x 8

    6 x 10

    6 x 10

    6 x 8

    6 x 10

    30.2126T

    8 x 10

    8 x 10

    8 x 10

    8 x 10

    8 x 10

    8 x 10

    50.26N/A

    V

    10 x 14

    10 x 14

    10 x 14

    10 x 14

    78.996N/AW

    12 x 16

    12 x 16

    12 x 16

    12 x 16

    ASMEAPI

    ORIFICE

    1905

    1906

    1910

    1912

    1914

    1916

    1918

    1920

    1922

    1923

    1924

    1926

    1928

    1900 & 1900-30 Inlet x Outlet Size Combinations (in.) Orifice Area (Sq. in.) InletFlangeRatingASMEB16.5

    150

    300

    300

    600

    900

    1500

    2500

    300

    600

    600

    900

    1500

    2500

    OutletFlange RatingASMEB16.5

    150

    300

    150

    300

    0.12790.110

    D

    1 x 2

    1 x 2

    1 x 2

    1 x 2

    1-1/2 x 2

    1-1/2 x 2

    1-1/2 x 3

    1 x 2

    1 x 2

    1-1/2 x 2

    1-1/2 x 2

    1-1/2 x 3

    0.22790.196

    E

    1 x 2

    1 x 2

    1 x 2

    1 x 2

    1-1/2 x 2

    1-1/2 x 2

    1-1/2 x 3

    1 x 2

    1 x 2

    1-1/2 x 2

    1-1/2 x 2

    1-1/2 x 3

    0.35680.307

    F

    1-1/2 x 2

    1-1/2 x 2

    1-1/2 x 2

    1-1/2 x 2

    1-1/2 x 3

    1-1/2 x 3

    1-1/2 x 3

    1-1/2 x 2

    1-1/2 x 2

    1-1/2 x 3

    1-1/2 x 3

    1-1/2 x 3

    0.58490.503

    G

    1-1/2 x 3

    1-1/2 x 3

    1-1/2 x 3

    1-1/2 x 3

    1-1/2 x 3

    2 x 3

    2 x 3

    1-1/2 x 3

    1-1/2 x 3

    1-1/2 x 3

    2 x 3

    2 x 3

    ASMEAPI

    ORIFICE

    1905

    1906

    1910

    1912

    1914

    1916

    1918

    1920

    1922

    1923

    1924

    1926

    1928

    1900 & 1900-30 Inlet x Outlet Size Combinations (in.) Orifice Area (Sq. in.) InletFlangeRatingASMEB16.5

    150

    300

    300

    600

    900

    1500

    2500

    300

    600

    900

    1500

    2500

    OutletFlangeRatingASMEB16.5

    150

    300

    150

    300

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    All pressure relief valves operate on the principle of inlet system pressure overcoming a spring load, allowing the valve to relieve a defined capacity.

    When the valve is closed during normal operation (See Figure 1900.1), the vessel pressure acting against the seating surfaces (area A) is resisted by the spring force. As vessel pressure increases, the pressure at A tends to equalize the spring force and the pressure holding the seats together approaches zero.

    orifice, pressure builds up in chamber B (See Figure 1900.2). Since pressure can now act over a larger area, an additional force is available to overcome the spring force. By adjusting the adjusting ring the opening in the secondary annular orifice can be altered, thus controlling pressure build-up in chamber B. This controlled pressure build - up in chamber B will overcome the spring force causing the disc to move away from the nozzle seat and the valve to pop open.

    In vapor or gas service the valve may simmer before it will pop. When the vessel pressure increases to within one to two percent of the set pressure, media will audibly move past the seating surfaces into chamber B. As a result of restriction of flow in the secondary annular

    Once the valve has opened an additional pressure build-up at C occurs. (See Figure 1900.3.) This is due to the sudden flow increase and the restriction to flow through another annular orifice formed between the inner edge of the disc holder and the outside diameter of the adjusting ring. These additional forces at C cause the disc to lift substantially at pop.Flow is restricted by the opening between the nozzle seat and disc seat until the disc seat has been lifted from the nozzle seat approximately one - quarter of the nozzle throat diameter. After the disc has attained this degree of lift, flow is then restricted by the primary orifice rather than by the area between the seating surfaces.Blowdown (the difference between opening and closing pressure) can be controlled within limits by positioning the single adjusting ring. Blowdown is caused by the result of the spring force not being able to overcome the summation of the forces at A, B, and C until the pressure at A drops below the set pressure.

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    SecondaryAnnular Orifice

    HUDDLINGCHAMBER

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    Figure 1900.4 reflects the flow path of fluid through the valve. It is significant to recognize that the system pressure enters through the nozzle and remains at a high pressure until it expands through the secondary annular orifice. Pressure downstream of the secondary annular orifice is much lower than the system pressure. The upper

    portion of the valve base plus the outlet flange are of a lower pressure rating than the inlet side of the valve.

    (OW0RESSURE2ELIEF6ALVES/PERATE

    NOTE: BLOWDOWN SETTINGS - Production testing required by Manufacturers of safety relief valves is governed by ASME Section VIII, UG -136 (d), which does not require the setting of blowdown during production test. Adjusting rings on the 1900 flanged safety relief valve series are factory adjusted to predetermined ring settings. This will provide a consistent opening and closing pressure on the safety relief valve.

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    Adjusting RingThe adjusting ring in the CONSOLIDATED safety relief valve is preset to predetermined positions prior to putting the valve in service. Presetting reduces the necessity of popping the valve in service to ascertain that the ring has been set properly for attaining the necessary lift and relieving capacity.

    Simple Blowdown AdjustmentAdjustment of CONSOLIDATED safety relief valve blowdown, or reseating pressure, is by means of a single adjusting ring. When moved upward, blowdown is increased (lowering the reseating pressure), or when moved downward, the blowdown is decreased (raising the reseating pressure). The simplicity and advantages of this adjustment are obvious when comparing valves having two or more adjusting rings each of which affect valve action as well as blowdown.

    Minimum Guiding AreaGuiding areas greater than those required to align the seating surfaces are undesirable in a safety relief valve, especially those used in the process industries. The smaller the guiding area of the valve (when corrosion or contamination from the flowing medium build up in the valve guiding surfaces) the less tendency the guiding area will have to stick and hinder valve operation.

    NozzleThe nozzle is a pressure containing component in constant contact with the process media in both the open and closed valve positions. To ensure maximum reliability and safety, CONSOLIDATED flanged SRV nozzles are made from forgings, investment castings, or centrifugal castings.

    Spindle Pocket ConnectionThe connection between the spindle and disc holder in a CONSOLIDATED safety relief valve is a positive method of attachment. The Inconel snap ring and groove design make it virtually impossible to remove the spindle from the disc holde, unless the ring is compressed intentionally. This design requires a minimum amount of effort to disassemble during maintenance.

    Design SimplicityCONSOLIDATED safety relief valves embody a minimum number of component parts which results in a savings by minimizing spare parts inventory and simplifying valve maintenance.

    Maximum Seat TightnessSeat finish in a safety relief valve is of the utmost importance; otherwise, valve leakage will occur.CONSOLIDATED safety relief valve seats are precision machined and lapped. This ensures positive seating and prevents loss of contained media.The Thermodisc design provides a tighter closure and compensates for temperature variations around the periphery of the nozzle. Thermal distortion, which produces seat leakage, is minimized in steam service.

    Cap and Lever InterchangeabilityMany times it is necessary to change the type of cap or lever in the field after a valve has been installed. All CONSOLIDATED safety relief valves are supplied so they can be converted to any type of lever or cap desired. It is not necessary to remove the valve from the installation, nor will the set pressure be affected when making such a change.

    Valve InterchangeabilityA CONSOLIDATED safety relief valve may be converted from the standard, conventional type valve to the bellows type, or to the O -Ring seat seal type, Thermodisc seat Liquid Trim, or vice versa, requiring a minimum number of new parts. This results in lower costs.

    Quality MaterialAll CONSOLIDATED safety relief valve castings and forgings are made to ASTM/ASME specifications and are subject to many rigid inspections, ensuring the highest degree of quality.Coupled with the highest quality workmanship, this ensures continuous protection and long, trouble-free valve life.

    0RODUCT&EATURES&LANGED3ERIES

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    Reduction of Valve Bonnet PressureClosed bonnet valves are subject to variable pressure past the guiding surfaces when the valve is open, which adds a variable force to that of the spring, affecting valve performance. To eliminate excess bonnet pressure and ensure good valve opening and closing action, an Eductor Tube is provided.The Eductor Tube reduces bonnet pressure by pulling discharging fluids out of the bonnet faster than it is possible for the discharging fluids to enter past the guiding surfaces, acting as a siphon due to the drawing effect of the flow through the outlet side of the valve.

    Eductor Tube Reduces Bonnet PressureAn exclusive with CONSOLIDATED valves! During valve discharge, media flows through the clearance between the disc holder and guide, building up bonnet pressure. This adds a variable force to the spring force, which inhibits valve lift. Bonnet pressure is reduced by the eductor effect of the medium flowing at high velocity at the valve outlet.The greater lifting force (resulting from a reduction in bonnet pressure) introduces important advantages:

    (1) Response to blowdown control adjustment is uniform (2) Positive, full - rated capacity at low overpressures is assured (3) Better operation at higher back pressures with Eductor Tube. (4) Complete stability (of valve lift and capacity) is assured during operation. (5) Increases the lifting force when the valve opens and tends to break slight corrosive deposits or surface film which accumulate on the guiding

    surfaces and retard valve action. (For severe corrosion applications, a bellows valve is recommended.)

    0RODUCT&EATURES&LANGED3ERIES

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    The 1900 TD is specifically designed for steam service and organic heat transfer media and is certified to ASME Code Section Vlll.Thermodisc this is a specifically designed disc for use on high temperature fluids. This concept has more than 40 years of field proven performance that ensures the tightest valves in the world.A Thermodisc is required for steam service.

    The Martensitic stainless steel disc construction allows for high strength and toughness. As the set point of the valve is approached, the pressure sealing effect of the Thermodisc assists in the tightness of the seat as does the rapid thermal equalization that occurs due to the thin sealing section.

    3TEAM4RIM4$6ALVES

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    Disc Design

    Standard Solid Disc Thermodisc1

    Steam Liquid

    LiquidOrganic

    HeatTransferMedia

    VaporOrganic

    HeatTransferMedia

    Vapor Steam Liquid

    LiquidOrganic

    HeatTransferMedia

    VaporOrganic

    HeatTransferMedia

    Vapor

    ASMECode

    Section

    ValveType

    19001900 -301900 -35

    1900/P12

    1900/P32

    -----

    XXX--

    XXX--

    ---

    X4-

    XXXXX

    XXX--

    -----

    -----

    XXXX3

    X3

    XXX--

    NOTES: 1 Thermodisc is provided in one material only, a specially heat treated martenistic stainless steel. 2 Refer to the 1900/P Series section for product information. 3 1900/P Series are not intended for overpressure protection of power boiler drum, superheater or reheater equipment. 4 Consult the factory for special conditions that require the use of an ASME Code Section I pressure relief valve.

    Except for liquid thermal relief applications, the P Series are not intended for liquid service.

    VIIIVIIIVIII

    I or VIIII or VIII

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    The Liquid Trim LA (liquid application) represents the second generation of ASME B & PVC, Section VIII certified liquid trim valves and must be used for all liquid applications for both ASME B & PVC, Section VIII certified and non-certified valves. Liquid applications have been defined as follows:

    (1) if the fluid remains liquid while flowing through the valve

    (2) if flowing fluid flashes going through the valve

    (3) for ASME B & PVC, Section VIII certified and non-certified thermal

    relief applications. (Thermal Relief is to prevent excessive pressure caused by thermal expansion of trapped liquids). The LA trim provides blowdown performance with ranges from 7% to 12% below the set pressure. This valuable feature provides conservation of media, a positive lift and a smooth chatter - free operation. Because of the short blowdown performance of this design, it is critical that the inlet connection always provide for a pressure drop of 3% or less from the vessel to the valve as recommended by API 520.

    Conversion of existing 1900 Series valves to liquid trim is available through the factory or your local Green Tag Center.

    ,IQUID4RIM,!6ALVES

    Single piece disc holder for maximum rigidity

    and part integrity.

    Designed to provide high liftand capacity with stable

    operation on liquid media.

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    D and E Orifice Only

    The 1900 series is offered in orifice sizes ranging from the smallest D size to the largest W size. In order to accomplish certain valve functions some special considerations have to be made. Such a case is the D and E orifice designs noted below.The D and E valves are restricted lift versions of the F orifice valve. The lift is restricted by a limit washer to provide the equivalent effective orifice area for a D or E orifice. This design is available with a balanced bellows configuration and is designed for back pressure applications.The standard 1900 Series are available with restricted lifts in orifices ranging from F to W for compressible media only.

    2ESTRICTED,IFT6ALVES

    RESTRICTED LIFT

    Balanced Bellows

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    Closeness of Operating Pressure to Set PressureWhere the operating pressure is close to the set pressure, seat tightness can be maintained at relatively higher operating pressures.

    Compressor Discharge and Positive Displacement Pump ServiceMechanical vibration and pressure waves could lift the valve disc with each stroke and may cause flat metal - to -metal seats to rub together and become damaged.The 45 metal - to -metal load bearing seats in the CONSOLIDATED O-Ring seat seal assure true alignment, aided by full system pressure behind the O-Ring, which effectively seals against leakage.

    Corrosive ServicesIn some services, corrosion of the seating surfaces is the cause of vaIve leakage. In this type of service, the CONSOLIDATED O-Ring seat seal will protect the metal seat on the nozzle against contact of the corrosive fluid thereby maintaining greater tightness.

    Foreign Matter and Slurry ServiceMany times foreign material such as pipe scale, welding beads, sand dust particles, etc. may damage the metal - to -metal seating surfaces in a valve of this type when it is open and flowing.The CONSOLIDATED O-Ring seat seal is designed to absorb the impact of most foreign particles without damage.

    Hot Water Boiler ServiceWhen a safety relief valve opens hot water flashes into steam at the seating surfaces and solid particles which float to the water surface are driven against the seating surfaces at steam velocities. CONSOLIDATED O-Ring seat seal valves can withstand this type of service and remain tight to a greater degree than metal - to -metal seat valves.CONSOLIDATED uses proven quality Teflon O-Ring seats for this service. In some pressure/temperature applications, Teflon is not resilient, and leakage may occur.

    BenefitsSafety Relief Valve leakage which is aggravated by any cause is usually costly. In many cases, expensive product is lost and maintenance costs increased. CONSOLIDATED O-Ring seat seal valves are designed to eliminate leakage in troublesome applications and reduce overall costs. Should leakage occur, it is much simpler and less expensive to replace the O-Ring than to maintain metal - to -metal seats.

    O-Ring Conversion1900 Series CONSOLIDATED metal seated valves can be converted to O-Ring seat seals by installing a few basic parts provided in a conversion kit.

    3OFT3EAT!PPLICATIONS

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    The Double Seal Soft SeatThe double seal design incorporates the merits of both a soft seat and a metal seat design valve. The 45 metal seat provides the load bearing surface to transmit spring force, the slotted O-Ring retainer allows the O-Ring to be pressurized and accomplish the primary sealing function. This O-Ring seal design can be used throughout the full pressure range of the valve. For pressure/temperature ratings of the seal, refer to O-Ring Selection Table in this section (pages 1900.35 and 1900.36).Tightness: CONSOLIDATED O-Ring seat seal valves are bubble tight at 95% of set pressures over 100 psig.The following table reflects the percent of set pressure (popping pressure) at which the valve will be bubble tight on air.

    CONSOLIDATED O-Ring seat seals provide positive closure at service pressures closer to the set pressure than is possible with metal - to - metal seats assuring continuous, trouble-free service, and complete valve tightness after numerous pops.

    NOTE: The CONSOLIDATED 1900 O - Ring design features a secondary metal-to-metal seat which becomes effective if O - Ring integrity is lost due to external fire or other causes. The retainer is lapped to the nozzle at assembly assuring seat tightness.

    3OFT3EAT$!/PTION

    Percent ofSet Pressure

    90%

    92%

    94%

    95%

    Set Pressure(psig)5 to 30

    31 to 50

    51 to 100

    101 to Max rating of valve

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    The nozzle bore and O - Ring retainer are both machined to an angle of 45. This ensures that as the valve disc opens and closes, the O - Ring is aligned concentrically against the lip of the nozzle. Close tolerance between the nozzle and the body, or the body and the disc guide and disc holder, also help to ensure a tight seal when the valve is closed. Accurate alignment coupled with the load bearing function of the O - Ring retainer virtually eliminates O - Ring abrasion from valve action.

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    On the back side of the O - Ring retainer there are two small slots. When the valve is closed, process media enters between the machined seat of the nozzle and the O - Ring retainer and proceeds up the slots behind the O - Ring. This pressure forces the O - Ring against the lip of the nozzle and the curved recess of the disc holder. As the pressure within the valve rises to set point, the O - Ring is pressed tightly against the nozzle to maintain maximum sealing force until break- away pressure is reached.

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    When the valve opens, the pressure behind the O - Ring escapes from the same two slots on the O - Ring retainer. This prevents the O - Ring from being ejected. Additionally, the O - Ring encapsulating retainer prevents the O - Ring from being pulled from its setting by the high velocity, low pressure discharge inside the upper valve body.

    Three Essentials to a Tighter and More Secure Seal:

    Two unique features distinguish the CONSOLIDATED O - Ring seat seal safety valve from other designs. These are the 45 metal - to -metal load bearing seats and the slotted O - Ring retainer.

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    Part Material

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    1 Base: Types 1905 thru 1918 SA216 Grade WCC Carbon Steel Base: Types 1920 thru 1928 SA217 Grade WC6 Alloy Steel 2 Nozzle 316 SS 3 Adjusting Ring 316 SS 4 Adjusting Ring Pin 316 SS 5 Adjusting Ring Pin Gasket Soft Iron 6 Disc 316 SS 7 Disc Retainer Ring Inconel X750 8 Disc Holder 316 SS 9 Guide 316 SS 10 Guide Gasket Soft Iron 11 Bonnet SA216 Grade WCC Carbon Steel 12 Bonnet Gasket Soft Iron 13 Base Stud B7 Alloy Steel 14 Base Stud Nut 2H Carbon Steel 15 Spindle 400 Series SS 16 Spindle Retainer Inconel X750 17 Spring Washer Carbon Steel 18 Spring - types 1900 (-75F to 800F) Alloy Steel Spring - types 1920 (801F to 1000F) Inconel X750 or Tungsten 19 Adjusting Screw 416 SS 20 Adjusting Screw Locknut 416 SS 21 Screwed Cap Carbon Steel 27 Cap Gasket Soft Iron 40 Eductor Tube 304 SS 41 Vent Pipe Plug Carbon Steel

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    21

    27

    17

    17

    1210

    15

    40

    20

    11

    13

    16

    9

    7

    6

    5

    4

    3

    2

    14

    19

    1

    8

    18

    41

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    3ERIES"ELLOWS!SSEMBLY

    Part Material

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    1 Base: Types 1905-30 thru 1918-30 SA216 Grade WCC Carbon Steel Base: Types 1920-30 thru 1928-30 SA217 Grade WC6 Alloy Steel 2 Nozzle 316 SS 3 Adjusting Ring 316 SS 4 Adjusting Ring Pin 316 SS 5 Adjusting Ring Pin Gasket Soft Iron 6 Disc 316 SS 7 Disc Retainer Ring Inconel X750 8 Disc Holder 316 SS 9 Guide 316 SS 10 Guide Gasket Soft Iron 11 Bonnet SA216 Grade WCC Carbon Steel 12 Bonnet Gasket Soft Iron 13 Base Stud B7 Alloy Steel 14 Base Stud Nut 2H Carbon Steel 15 Spindle 400 Series SS 16 Spindle Retainer Inconel X750 17 Spring Washer Carbon Steel 18 Spring - types 1900 (-75F to 800F) Alloy Steel Spring - types 1920 (801F to 1000F) Inconel X750 or Tungsten 19 Adjusting Screw 416 SS 20 Adjusting Screw Locknut 416 SS 21 Screwed Cap Carbon Steel 27 Cap Gasket Soft Iron 40 Bellows Assembly Bellows Inconel 625 LCF Bellows Ring & Bellows Flange 316L SS 41 Bellows Gasket Soft Iron

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    21

    27

    13

    12

    10

    3

    19

    15

    9

    5

    6

    2

    1

    8

    16

    11

    14

    4

    20

    7

    41

    VENT,DO NOT PLUG

    17

    18

    17

    40

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    "ALANCED"ELLOWSWITH!UXILIARY"ALANCING0ISTON

    Part Material

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    Base: Types 1905-35 Thru 1918-35 Base: Types 1920-35 Thru 1928-35

    Nozzle Adjusting Ring

    Adjusting Ring PinAdjusting Ring Pin Gasket

    Disc Disc Retainer Ring

    Disc HolderGuide

    Guide Gasket Piston Guide

    Piston Guide Lockscrew Piston

    Piston LockscrewSeal Ring

    Seal Ring ExpanderBonnet

    Bonnet GasketBase Stud

    Base Stud NutSpindle

    Spindle RetainerSpring Washer

    Spring - types 1900 (-75F to 800F)Spring - types 1900 (801F to 1000F)

    Adjusting ScrewAdjusting Screw Locknut

    Screwed CapCap Gasket

    Bellows AssemblyBellows

    Bellows Ring and Bellows FlangeBellows Gasket

    1

    2 3 45 6 78 9 1011 12 1314 1516 17 1819 20 2122 23 24

    2526273346

    47

    SA216 Grade WCC Carbon Steel SA217 Grade WC6 Alloy Steel

    316 SS316 SS 316 SS Soft Iron316 SS

    Inconel X750316 SS 316 SSSoft Iron 304 SS

    Carbon Steel 304 SS

    Carbon Steel Graphitar Grade 67

    400 Series SSSA216 Grade WCC Carbon Steel

    Soft IronB7 Alloy Steel

    2H Carbon Steel400 Series SSInconel X750Carbon SteelAlloy Steel

    Inconel X750 or Tungsten416 SS 416 SS

    Carbon SteelSoft Iron

    Inconel 625 LCF

    316 L SSSoft Iron

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