HiRes-1 Operations Presented by: C. Jui HiRes Review NSF, Nov. 22, 2002.
CONSIDERATIONS IN MANAGEMENT TACTICS FOR STARTING … · pigs – hires labor as cost efficiently...
Transcript of CONSIDERATIONS IN MANAGEMENT TACTICS FOR STARTING … · pigs – hires labor as cost efficiently...
CONSIDERATIONS IN MANAGEMENT TACTICS FOR STARTING WEANED PIGS, ESPECIALLY THOSE WITH RESPIRATORY DISEASE
Cameron Schmitt, DVM, MS June 30, 2016 ISU Swine Day
Personal Background • 2002 graduate of Iowa State University • Completed DVM and MS (Veterinary Microbiology) • Joined Pipestone Veterinary Clinic in 2002 • Started Pipestone Veterinary Clinic of Iowa in 2008 • Current roles:
• President – Pipestone Veterinary Services of Iowa • Staff Veterinarian • Pipestone Holdings, Owner, Member BOD, Member Sr. Mgt. Team
• Married with 3 boys – Cassie, Logan, Keegan, Ethan
PRRS – The industry challenge
5/13/2016
National PRRS�Incidence/Prevalence:�July�2015�Ͳ June�201623�of�the�27�systems�are�contributing to�the�aggregate�data�seen�in�charts�1�and�5.�17�of�these�23�are�compliant�with�AASV�PRRS�classification�criteria�and�are�therefore�contributing�to�the�data�seen�in�charts�2,�3�and�4.�Chart�1�monitors�the�2015/2016�cumulative�incidence�in�light blue. Chart�2�shows�the�aggregate�prevalence beginning�July�2009.�Chart�3�shows�the�incidence�of�PRRS�by�beginning�status. Chart�4 shows�the�quarterly�count�of�breaks�by�herd�status,�beginning�July�2011�(left�vertical�axis)�with�the�exponentiallyͲweighted�moving�average�(EWMA)�superimposed�(right�vertical�axis).�Chart�5�is�the�EWMA�epidemic�monitor.�
This�week:New�breaks� � 2�PRRS�breaks�with�17�of�23�systems�reportingNew�breaks�from�previous�weeks � 2 additional�herds�break�week�of�5/4/16Status�changes � 1�herd�changes�from�positive�unstable�(1)�to�positive�stable,�ongoing�field�virus�exposure�(2fvi)
Number�of�sows 2,018,585�
Number�of�farms 754
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Chart�1�Ͳ PRRS�cumulative�Incidence�/�weekly�and�cumulativeBeginning�July�1�for�years�2009Ͳ2016
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Chart�3�Ͳ PRRS�cumulative� incidence�by�sow�herd�status�at�time�of�infectionBeginning�July�1�for�2015/16
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Chart�4�Ͳ PRRS�quarterly�count�of�breaks�by�statusBeginning�July�2009
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Chart�5�Ͳ PRRS�EWMA�Analysis�for�years�2009�Ͳ 2016
EWMA Epidemic�Threshold Actual
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From SHMP – 5/13/16
Endemic Influenza Swine Health Monitoring Project – Influenza (System 3)
March, 2016
1) Herd prevalence: 17/38 (45%) of herds tested positive for the month of March 2016 (Figure 1). A total of 57 herds are enrolled and a herd is considered positive if at least one sample tested positive by RT-PCR (most of the samples were oral fluids).
2) Individual herd monthly influenza testing. Red=positive, green=negative, white=not tested. Hemagglutinin (HA) cluster (H1Ȗ1 = H1 gamma 1, H1į1 = H1 delta 1, H1į2 = +��GHOWD����+�Į�= H1 alpha, H3IVa = H3 cluster IV A, H3IVd = H3 cluster IV D and H3IVg = H3 cluster IV G) is specified when sequences were available. H1 clade classification was done using IRD tools (http://www.fludb.org/brc/h1CladeClassifier.spg?method=ShowCleanInputPage&decorator=influenza). H3 Cluster IV clade classification was done using reference strains from the influenza virus database at NCBI website (http://www.ncbi.nlm.nih.gov/genomes/FLU/Database/nph-select.cgi?go=database).
PRRS and SIV • On a very large sample size of the US swine industry
(SHMP), approximately 50% of pigs weaned are level 1 and 2 – PRRS virus positive • Some of this is vaccine, but the majority is field virus
• In our system, basis monthly monitoring, at any point in time 30% will be SIV positive
• Assuming this is representative of the US industry, >50% of all weaned pigs will be fighting a viral respiratory disease challenge at weaning
Managerial tactics/tools • Management
• Caretaker driven • Attentive to needs, observant, knowledge base • Oversight – production and health supervision
• Feed • Formulation • Presentation • Budgeted
• Water • Quality • Availability • Flow
• Air • Temperature • Zone (in wean-to-finish barns) • Humidity • Gas removal
• System design • Pig flow • Wean age • Gilt development
• Medication/Vaccination
Management • People are the most likely route to success or failure
Current business model challenges • There is a conflict in many production companies
business models • In many instances, growing barns (nurseries, finishers, wean-to-
finish barns) are not owned by the owner of the pig – they are leased to maximize IRR for the pig owner
• Yardage typically includes barn rent, labor, etc. • Barn owner – more and more often is not in direct contact with the
pigs – hires labor as cost efficiently as possible • Labor is likely un-trained, not skilled or raised with an agriculture
background
Caretaker training • Since many entering caretaker’s have limited swine
production experience, training of new employees is highly valuable.
• Systems must have an onboarding/job shadowing platform to reduce turnover rate and successful production
• Well executed training platforms take in excess of 8 weeks
• Poorly executed training platforms commonly are video’s and sign off sheets marking completion – checking the box
Feed • You must have a close relationship with a nutritionist
• Especially with today’s volatile markets
• You must be able to change diets quickly and easily dependent upon health status • ADFI is the primary driver of variability
• You must acknowledge • There are variation in commodities with respect to their nutrient
profiles • Source • Year by Year
Feed Presentation • Delivery is important
• Feeder design is critical. They manage 60% of the costs to raise a pig.
Impact of Feeder Type on Performance (C22x337)
Feeder Type
Criteria Wet Dry Probability
Start Wt, lb 13.7 13.7 .99
End Wt, lb 290.8 289.4 .22
ADG, lb/d 1.95 1.92 .18
ADFI, lb/d 4.29 4.36 .15
Feed/Gain, lb:lb 2.20 2.27 .06
Backfat Depth, in 0.78 0.74 .01
Loin Depth, in 2.40 2.40 .99
% Lean 52.48 52.86 .01
Value of Feeder Adjustment • Swine Profitability Conference 2009 • Performance of 2,480 pigs/ Barn
Market Value :USD 177/market pig of 285lb and 4% WF Mortality
Pan
Coverag
e
FCRMarket
PigsLost
ExtraCost
USD/Pig
TotalFeedCost
USDLost
15% 2.37 18 $1.30 $3,108
55% 2.34 -- -- --80% 2.40 35 $2.60 $6,217
Mat Feeding/Early Feed Intake Mat Feeding
• ~ 1 lb per 40 head of feed on mat 4 x per day • Max 7 days of feeding, helpful anytime vs.challenge • Goal is to stimulate not feed
Gruel Feeding Guidelines • Use starter ration • Clean bowl and mix fresh gruel 4 x per day (7 Days) • 8 oz feed & 24 oz H2O/15 pigs • Consumed in 1 Hour • 3 inches/Pig Bunk Space
Effect of Mat Feeding on Removals
Potter et al., 2010
Water • Must be fresh – would you drink it?
• Adequate flow
• Adequate sources per pig
• “If they can’t drink, they can’t eat”
Water intake vs. ADG
1/25 1/12 1/8 Pigs/cup waters
No statistical difference
but … existed 20gr/day
between ratio 1/25 vs 1/12
PIC Recommends during nursery phase 10 pigs/drinker
Iowa State Univ. Sadler et al, 2008
Water Flow vs. ADG
PIC Recommends on Nursery 16 oz/min or 500ml/min
Peter Wilcock , London Swine Conference 2009
Early Water Intake • When pigs are weaned, it takes time to find the
water and food supply: a. Aprox. 35 hours for 85% of pigs to find water
(Varley and Stockill, 2001) b. Aprox. 30 hours for 90% of pigs to find the
feed (Bruininx et al, 2002).
Air/Environment
HEALTH
• Dry • Warm • Gas removal • Essential for GI and
respiratory health
GROWTH
• Thermoneutral zone • Balance Energy Needs
• Energy to heat/cool • Energy to support immune
system • Energy to grow
Fans CFM Needs
Age (wks)
CFM/pig (Winter)
CFM/pig (Summer)
1-4 2 255-8 3 35
9-16 7 7517-26 10 120Sow 20 500
CFM Output by FanFan Size (inches)
CFM
12 120014 180020 400024 600036 11,00052 20,000
1. Measures based on 100% efficient fans 2. Fan power by percentage curvilinear
Goals: 1. Proper air exchange
2. Remove gas and odor 3. Control humidity
4. Evaporative cooling 5. Avoid drafting
Fans Problems Notice: Poor air flow in barn, stale air, high humidity, low air speed Broken / restricted fan
• Cones improve efficiency up to 15% • Debris reduces fan efficiency, damages blades • Broken / worn blades reduce efficiency • Motor / fan belts wear over time • Dirty louvers reduce efficiency
Notice: Fan fails to run when called for Fans fail to run
• Check fan switch • Listen for motor running • Ensure controller set appropriately
Notice: Constant changes between stages Stage bouncing
• Separate fans farther apart • Ensure inlet air appropriate each stage • Adjust offsets
Target air from the inlet = 800 feet per minute – the colder the faster for better “Jetting = mixing”
1 square foot soffit per 400 cfm
Room Temperature Curve Guidelines
Recommended Set Points
Day On
Feed
Wean to Finish
Feeder to Finish
(Curtain) Nursery
0 82° 75 82 7 79° 72 79
14 77° 70 77 28 74° 67 75 67 67° 62 68
105 63° 62 N/A 133 58°
(62°) 60 (62) N/A
Temperatures HEALTH and GROWTH
- Warm for weaned pigs
- Prevent diarrhea/SRD
- Cool to increase air exchange
- Reduce humidity - Comfort zone of pig
Heaters - Warm and dry rooms - Necessary for early pig health - Deflectors help disperse air - Avoid blowing on temperature probes
BrooderZone • Thebrooderwiththeprobeunderitmustbelitwhenbrooders
arerunningandshouldbethelastoneon–sothezonecan“self-regulate”
• Broodersmustrunonlow(vs.high)ifroomtempisabovesetpoint(topreventpropanewastage)–theyshouldnotheattheroom,onlythezone.
• Pigsshouldlay1-1½pigsdeepunderbrooders.AdjustSet-Tempbywatchingpigsandtheirbehavior.
• Pigsshouldlayinashallowdonutshapewithsomepigsstilllyinginmiddle
• Donotplacethebrooderprobeinanend-pen(bycurtainorbytunnelfans).
• Makesurebroodersareburningclean(theyshouldhaveanorangeglowingflameandnotblue).
• Whennotusedbagandremovethebrooders.
Comfort of the Weaned Pig
Most Critical Time in Pig’s Life • Brooders (preferred) or lamps
– Provide zone heat; 86-92 degrees – Brooder probe allows self-regulation – Shallow donut, 1-1.5 pigs deep
• Mats – 4’ x 4’ for 35 pigs – Retain heat, reduce draft – Area to creep feed
• Air not dropping from inlets • No external drafting
Ventilation Assessment
Perimeter
• Fans • Curtains • Soffits • Pit Covers • Emergency
drops
Controller
• Set point/curve • Fan stages • Heater • Temp probes • Inlets
Environment • Inlet opening • Air speed • Fans • Louvers • Brooders • Probes
Ventilation Management
Environment Health Growth
Fans
Temperature Inlets / Airflow
Fan output measured by cubic feet / min (cfm)
• 12” fan = 1200 cfm • 14” fan = 1800 cfm • 20” fan = 4000 cfm • 24” fan = 6000 cfm • 36” fan = 11,000 cfm • 52” fan = 20,000 cfm
Principles • Minimum cfm need:
• Wean pig: 2 cfm/pig • Feeder pig: 5-7 cfm/
pig • Mature gilt: 10-12
cfm/pig • Sow: 20 cfm/sow
• 1-2 degree spread between fans
• No air leaks around / through fans
Principles • Air speed at any fan
stage = 800 ft/min • If low, too much
inlet • If high, too tight
inlets • Proper airflow essential
to keep rooms fresh and control humidity
• Avoid temperature probes directly in front of inlets
Temperature Curve Wean pigs (day 1) = 82°
Day 7 = 79° Day 14 = 77° Day 28 = 74° Day 67 = 67°
Day 103 = 103° • Avoid heaters blowing
onto temperature probes
• Heaters should begin 4° below set, off 2° below set
Anemometer
Wean Pig Comfort
Warm
Ambient temperature - 82º for starting pigs - Follow temperature curve
Zone Heat - Brooder (preferred) - Heat Lamp - 85-90° zone heat - Brooder probe 3 feet below and away from brooder
No Draft - Broken fans/louvers - Improperly set inlets - Under pit covers - Mats reduce draft • 1 4’ x 4’ mat per 35 pigs
Dry Room / Slats Dry at Placement
- 24 hour dry time - Room temperature at 75 to dry - Minimum fans run 100%
Airflow - 800 ft/min inlet airflow - CFM appropriate for age - Heaters set to low gas flow - Heaters run 3 degrees below set
Diarrhea Controlled - Wet pigs feel 10 degrees colder - Avoid environment stress causing diarrhea - Use of appropriate medication
System Design • I am seeing more and more variations on system design
over the past several years • Batch farrowing • On site vs. off site gilt development • Wean age
• The isowean was developed to fight pathogens we are no longer fighting • Dysentery • APP • Rhinitis • Etc.
System Design • We have effectively designed a very efficient viral disease
propagation model • Continuous flow farrowing • Large populations of naïve pigs placed in high pig dense areas • Limited biosecurity execution – many gaps in controllable items • Transport sanitation – not enough wash capacity for all of
today’s trucks
• We must develop strategies that are preventive in nature not reactive
• Location of sow farms • Filtration • Transport and other biosecurity measures
Medications • Unfortunately, the current state of the industry relies
heavily on antibiotics/antimicrobials for respiratory disease control
• We will/are gradually losing these tools due to unnecessary regulation • Unfortunately, we will likely lose this fight due to the distance from
the farm to the plate and perception is reality
Current respiratory medications commonly used • Feed
• Tetracyclines – OTC or CTC • Tiamulin – Denagard • Tilmicosin – Pulmotil • Lincomycin
• Water • Tetracyclines – OTC or CTC • Tiamulin – Denagard • Tilmicosin - Pulmotil • Tylvalosin – Aivlosin • Lincomycin • Amoxicillin • Sulfa’s • Penicillin
• Injection • Ceftiofur’s – Naxcel, Excenel, Excede • Tulithromycin – Draxxin • Oxytetracycline • Florfenicol – Nuflor • Tylosin – Tylan • Lincomiyin • Penicillin’s
My preferences • Properly timed coverage with a long acting injectable
antimicrobial can significantly reduce the secondary bacterial infections that are likely to occur during viral challenge at weaning – i.e. Draxxin injection
• A proper facility that is set up, pre-warmed with an experienced care taker knowledgeable in clinical expression of disease with training on driving early feed intake and treatment can make the difference between successful start-up of weaned pigs or not
• Additionally, the industry must continue to innovate practices that reduce or prevent the prevalence of viral respiratory disease at weaning.
Questions?