Conquering Complexity in Safety - Emerson · CHINA NATIONAL OIL 14 APACHE ENERGY 13 BAYER 13...
Transcript of Conquering Complexity in Safety - Emerson · CHINA NATIONAL OIL 14 APACHE ENERGY 13 BAYER 13...
[File Name or Event]Emerson Confidential27-Jun-01, Slide 1
Conquering Complexity
in Safety
Andy CroslandSIS Business Development
Manager, Europe
[File Name or Event]Emerson Confidential27-Jun-01, Slide 2
A Modern Approach to OffshoreESD and Fire & Gas SystemsA Modern Approach to OffshoreESD and Fire & Gas Systems Modern Safety with DeltaV SIS – what does
this mean? Dealing with specification changes Minimising space and weight requirements
– particularly with legacy SIS replacement Remote monitoring of asset health
– Early warning of problems: fix when convenient, before outage
– Minimise diagnose-repair cycle time
[File Name or Event]Emerson Confidential27-Jun-01, Slide 3
DeltaV SIS – some of our Global usersDeltaV SIS – some of our Global usersPEMEX 51SHELL 48DOW 46BP 43EVONIK 36LONZA 24AIR LIQUIDE 20DSM 17SASOL 17SOLVAY 17PETROBRAS 16CHINA NATIONAL OIL 14APACHE ENERGY 13BAYER 13OCCIDENTAL 13ROSNEFT 13NAM 12AKZO NOBEL 11HUNTSMAN 11INEOS 11TOTAL E&P 11MOMENTIVE 10OMAN GAS COMPANY 10PDO OMAN 10SANTOS 10
[File Name or Event]Emerson Confidential27-Jun-01, Slide 4
ETAP
Newsham
Quad 204Clair Ridge
Solan
Gina Krog
Martin Linge
Andrew
Cleeton
North Cormorant
Forties CharlieForties Echo
Ninian Central/ North/ SouthMurchisonHeather
Thistle
Gryphon
Balmoral
AlwynDunbar
West Sole Alpha
Some Reference ProjectsSome Reference Projects
■ Andrew■ Cleeton■ Newsham■ West Sole Alpha
■ Solan
■ Martin Linge
■ North Cormorant
■ Forties Charlie■ Forties Echo
■ Clair Ridge■ QUAD 204
■ Gina Krog
■ Ninian Central/N/S■ Murchison
■ Heather■ Thistle
■ Gryphon FPSO
■ Balmoral
■ Alwyn■ Dunbar
[File Name or Event]Emerson Confidential27-Jun-01, Slide 5
[File Name or Event]Emerson Confidential27-Jun-01, Slide 6
Safety System ChallengesSafety System Challenges
Emerson Confidential, Slide 7
Traditional Practice – Classic IOTraditional Practice – Classic IO
Cabinet Technician
Multi-cores from field
Terminal blocks
Field Technician
Junction Box
Emerson Confidential, Slide 8
Traditional PracticeTraditional Practice
Cabinet Technician
Junction Box
1914, Switchboard Operator
Field Technician
Multi-cores from field
Terminal blocks
Emerson Confidential, Slide 9
Traditional PracticeTraditional Practice
Cabinet Technician
Junction Box
Field Technician
Multi-cores from field
Terminal blocks
My head hurts !!
1. Design2. Build3. Wire4. Test5. Ship6. Install
Change 1
Change 2
Change 3
Change 4
Emerson Confidential, Slide 10
Since 2005 we’ve offered Configurable I/O with our original DeltaV SIS Logic SolverSince 2005 we’ve offered Configurable I/O with our original DeltaV SIS Logic Solver
Wire any mix of I/O types to logic solver terminals
Configure channel type in
software
Emerson Confidential, Slide 11
Traditionally, marshalling provides:Traditionally, marshalling provides:
Signal Isolation / Knife Edge
Intrinsically Safe Field Devices
High Voltage / Current
Electrical Protection / Fusing
Signal Characterization
Individual Channel Status Indication
Emerson Confidential, Slide 12
What if we could have an “I/O Cloud” connecting to a cloud of Controllers?What if we could have an “I/O Cloud” connecting to a cloud of Controllers?
Emerson Confidential, Slide 13
Since 2009 DeltaV Electronic Marshalling delivers an “I/O Cloud” for DCS controllersSince 2009 DeltaV Electronic Marshalling delivers an “I/O Cloud” for DCS controllers
Emerson Confidential, Slide 14
in 2013 we also releasedDeltaV SIS with Electronic Marshallingin 2013 we also releasedDeltaV SIS with Electronic Marshalling
LS-CHARMs AI 4-20ma HART
DI Namur
DI 24 VDC Dry Contact
DI 24 VDC Isolated
DI 120 VAC Isolated
Thermocouple
RTD
AI 0-10 VDC Isolated
24 VDC Power
DO 24 VDC DTA
DO 24 VDC ETA
DO 24 VDC Redundant DTA
DO 24 VDC Redundant DTA Relay
DO 24 VDC Redundant ETA
DO 24 VDC Redundant ETA Relay
DO 120 VAC Relay
DVC HART DTA
DVC HART Redundant DTA
SZ Controller•Gateway / Firewall
CSLS = CHARMS Smart Logic Solver•SIS Logic
•SIS IO Processing
DeltaV ACN
Local Safety Network
Up to 16 CSLS
per node
Up to 96 IO per CSLS
Emerson Confidential, Slide 15
Electronic marshalling provides:Electronic marshalling provides:
Signal Isolation / Knife Edge
Intrinsically Safe Field Devices
High Voltage / Current
Electrical Protection / Fusing
Signal Characterization
Individual Channel Status Indication
Emerson Confidential, Slide 16
Intrinsically Safe SIS CHARMSIntrinsically Safe SIS CHARMS
IS LS-CHARMS TimelineDI NAMUR Available NOWAI 4-20mA HART Available NOWRTD Available 2015Thermocouple Available 2015Digital Output Future
Emerson Confidential, Slide 17
Relay Terminal BlocksRelay Terminal Blocks
Emerson Confidential, Slide 18
Late Project ChangesLate Project ChangesProblem SolutionSignal Types change Change the CHARM and/or Terminal
Block to match the new signal typeSignal Quantities change Add more CHARMS / more CSLS to
the networkSignal Locations change •All Inputs shared on Local Safety
Network – every CSLS sees every input on its LSN•Outputs can be remotely driven via Secure Parameters•SIL 3 Solution
Emerson Confidential, Slide 19
Late Project Changes – IO typesLate Project Changes – IO typesProblem SolutionSignal Types change Change the CHARM and/or Terminal
Block to match the new signal typeSignal Quantities change Add more CHARMS / more CSLS to
the networkSignal Locations change •All Inputs shared on Local Safety
Network – every CSLS sees every input on its LSN•Outputs can be remotely driven via Secure Parameters•SIL 3 Solution
Digital Input
LS DI NAMUR LS DI 24 VDC (dry contact)
Powered by the system
LS DI 24 VDC IsolatedLS DI 120 VAC IsolatedLS DI 230 VAC Isolated
Powered in the field
LS IS DI NAMUR (also compatible with dry contact)
Intrinsically safe
AnalogInput
LS AI 4-20 mALS AI 4-20 mA HARTLS 24 VDC Power
Powered by the systemPowered in the field2-wire, 3-wire, 4-wire
LS AI 0-10 VDC Isolated(also 0-5, 1-5, etc.)
Powered in the field
LS RTD LS Thermocouple / mV
Multiple types supportedCustom
LS IS 4-20 mA (+ HART)LS IS RTD LS IS Thermocouple / mV
Intrinsically safe
Emerson Confidential, Slide 20
Footprint (space) constraints withlegacy ESD/F&G replacementsFootprint (space) constraints withlegacy ESD/F&G replacements
Emerson Confidential, Slide 21
One solutionOne solution
Upgrade the existing Marshalling to Electronic Marshalling
Emerson Confidential, Slide 22
Another SolutionAnother Solution
Emerson Confidential, Slide 23
++ 288 I/O
384 I/O
Electronic Marshalling makes best use of available spaceElectronic Marshalling makes best use of available space
288 I/O 288 I/O+Front
Front & Back 576 I/O 576 I/O+==
864 I/O
1536 I/O
Emerson Confidential, Slide 24
Another solution …… Electronic Marshalling in the FieldAnother solution …… Electronic Marshalling in the Field
Emerson Confidential, Slide 25
Modular Approach versus CentralisedTraditional -vs- Modular DesignModular Approach versus CentralisedTraditional -vs- Modular Design
all the Inputs
all the Outputs
Inputs
Outputs
Inputs
Outputs
Inputs
Outputs
Inputs
Outputs
Emerson Confidential, Slide 28
Modular Safety Concepts(click for link)Modular Safety Concepts(click for link)
Emerson Confidential, Slide 29
Global SISnet – pass selected data between clustersGlobal SISnet – pass selected data between clusters
DeltaV ACN (non-safety) HMI Layer
LSN
GSN (SIL3)
ESD F&G
Up to 1536 IO per cluster
More ESD / F&G
LSN LSN
Emerson Confidential, Slide 30
Safety System ChallengesSafety System Challenges
Emerson Confidential, Slide 31
System Asset HealthSystem Asset HealthField Devices and wiring are more likely to fail than the
Logic Solver
Emerson Confidential, Slide 32
HART integration into AMS Suite is Easy!HART integration into AMS Suite is Easy!
Dia
gnos
tic d
ata
Emerson ConfidentialSlide 33
Old way of integrating HART with SIS…Old way of integrating HART with SIS…
HART Multiplexer
Logic Solver(Not HART capable)
Emerson Confidential, Slide 34
Partial Stroke Testing – integration with Fisher FIELDVUE DVC6000/6200-SIS
Partial Stroke Testing – integration with Fisher FIELDVUE DVC6000/6200-SIS
Emerson Confidential, Slide 35
DeltaV SIS Elevator PitchEmerson ConfidentialJuly 20, 2009 – Slide 36
Safety System ChallengesSafety System Challenges
www.ModernSafetySystem.com
DeltaV SIS Elevator PitchEmerson ConfidentialJuly 20, 2009 – Slide 37
Business Results AchievedBusiness Results Achieved Thank You! www.Modern
SafetySystem.com