Connocophilips Gas Suban
-
Upload
akmalfuadi -
Category
Documents
-
view
217 -
download
0
Transcript of Connocophilips Gas Suban
-
8/16/2019 Connocophilips Gas Suban
1/41
-
8/16/2019 Connocophilips Gas Suban
2/41
Datasheet B-84567-SB-PP0-DSR-ST-60-0009 – Rev 1Fuel Gas Filter CoalescerConocoPhillips (Grissik) Ltd. Page 2 of 2
Revision Sheet
REVISION DATE DESCRIPTION OF CHANGE
0A 15-Apr-15 First Issuance
0B 29-May-15 Incorporate client’s comment
0C 26-Jun-15 Incorporate client’s comment
1 7-Jul-15Issued for Use
- Revise gas flowrate due to relocation of GTG fuel gas system line
Additional Approvers (If Applicable)
Name Designation Signature Date
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
3/41
1 ITEM
2 SERVICE
3 TAG NUMBER
4 LOCATION
5 NUMBER
6 TYPE
7 P&ID REF. NO
8 DESIGN
10 Design Pressure Psig 490
11 Design TemperatureoF -20 / 225
12
13 OPERATING CASE
14
Case-1
Max Case
(Note 1)
Case-2
Backup Case
(Note 1)
Case-3
Start-up Case
(Note 1)
15 Operating Pressure (P) Psig 357.2 357 356.8
16 Operating Temperature (T)oF 171.7 170.8 170.7
17 VAPOUR
18 Mass Flowrate Note 1 lb/hr 44907 42306 15269
19 Molar Flowrate MMscfd 21.26 21.14 7.63
20 Density lb/ft3
1.098 1.039 1.034
21 Viscosity cP 0.0137 0.0135 0.013522 Molecular Weight - 19.24 18.23 18.23
23 LIQUID HYDROCARBON
24 Mass Flowrate Note 1 lb/hr 0.443 - -
25 Volume Flowrate bpd 0.051 - -
26 Density lb/ft3
37.37 - -
27 Viscosity cP 0.2539 - -
28 LIQUID AQEUOUS
29 Mass Flowrate lb/hr - - -
30 Volume Flowrate bpd - - -
31 Density lb/ft3 - - -
32 Viscosity cP - - -
33 VESSEL
34 Horizontal / Vertical -
35 Shell Diameter in
36 Shell Length (T/T) in37 Material of Construction -
38 Corrosion Allowance in
39 Insulation -
40 INTERNALS (Note 11)
41 Solids Removal Efficiency
42 Liquids Removal Efficiency
44
45
46 Inlet Device
47 Vortex Breaker Required
48 Other Internals
49 NOTES
50 1. Flowrate already includes 10% design margin
51 2. VTA = Vendor To Advise.
52 3. Material of construction is 316L SS. To be validated during EPCI stage.
53
54
55
56
57
58
1 07-Jul-15 Issued for Use ADI AND/YHT MCH
0C 26-Jun-15 Re-Issued for Approval ADI AND/YHT MCH
0B 29-May-15 Issued for Approval ADI AND/YHT MCH
0A 15-Apr-15 First Issuance ADI AND/YHT MCH
Rev. Date Description Prepared Check Approved
Process Datasheet for Fuel Gas Filter Coalescer
Sheet 1 of 3
Rev 1
PROCESS DATASHEET FOR GAS FILTER COALESCER
FILTER COALESCER
FUEL GAS FILTER COALESCER
60NAD-303A/B
SUBAN GAS PLANT
2 x 100%
Vertical
VTA
VTASS 316L (VTA) (Note 3)
NIL
FILTER COALESCER TYPE
B-84567-SB-PP0-PID-ST-60-0012 SHEET 1
UNIT
UNIT
Hot Insulation
10 microns at 99.9%
3 microns at 99.9%
Clean Pressure Drop (Allow / Calc) 3 / VTA
Dirty Pressure Drop (Changeout /
Collapse)5 / VTA
VTA
VTA
VTA
SUBAN COMPRESSION PROJECT
Doc. No : B-84567-SB-PP0-DSR-ST-60-0009ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
4/41
PROCESS DATASHEET FOR GAS FILTER COALESCER
59
60 Mark Service
61 N1 Gas Inlet
62 N2 Gas Outlet
63 N3A Liquid outlet - upper section
64 N3B Liquid outlet - bottom section
65 N4A/B LG connection - bottom section
66 N5A/B LG / LT connection - upper section for switchover
67 N6A/B PDT connection
68 N7A/B LTZ connection - at upper section for trip
69 N8 TI connection
70 N9 PI connection
71 N10 Quick opening closure
72 N11A/B LT connection - alarm for bottom section
73 N12 Equalization line for liquid trap - upper section
74 N13 Equalization line for liquid trap - upper section
75 N14 Vent connection
76
77
78
79
80
8182
83
84
85
86
87
88
89
90
91
92
93
94
95
9697
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
1 07-Jul-15 Issued for Use ADI AND/YHT MCH
0C 26-Jun-15 Re-Issued for Approval ADI AND/YHT MCH
0B 29-May-15 Issued for Approval ADI AND/YHT MCH
0A 15-Apr-15 First Issuance ADI AND/YHT MCH
Rev. Date Description Prepared Check Approved
Process Datasheet for Fuel Gas Filter Coalescer
Sheet 2 of 3
Rev 1
NOZZLE SCHEDULE
1 8 (VTA) 300#
1 2 300#
Number Size (in) Flange Rating
1 10 (VTA) 300#
2 2 300#
2 2 300#
1 2 300#
2 2 300#
1 2 300#
1 VTA 300#
2 2 300#
1 2 300#
1 2 300#
1 2 300#
2 2 300#
1 2 300#
SKETCH
SUBAN COMPRESSION PROJECT
Doc. No : B-84567-SB-PP0-DSR-ST-60-0009ConocoPhillips (Grissik) Ltd.ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
5/41
PROCESS DATASHEET FOR GAS FILTER COALESCER
120
121
122
123 Case-1Case-2
Backup Case
Case-3
Start-up Case
124 Nitrogen 0.00181 0.00187 0.00187
125 CO2 0.05740 0.03482 0.03482
126 Methane 0.88127 0.91051 0.91051
127 Ethane 0.03397 0.03447 0.03447
128 Propane 0.00998 0.00970 0.00970
129 i-Butane 0.00297 0.00269 0.00269
130 n-Butane 0.00296 0.00254 0.00254
131 i-Pentane 0.00164 0.00119 0.00119
132 n-Pentane 0.00105 0.00069 0.00069
133 n-Hexane 0.00167 0.00069 0.00069
134 Mcyclopentan 0.00017 0.00007 0.00007
135 Benzene 0.00061 0.00021 0.00021
136 Cyclohexane 0.00017 0.00006 0.00006
137 n-Heptane 0.00080 0.00018 0.00018
138 Mcyclohexane 0.00022 0.00005 0.00005
139 Toluene 0.00042 0.00007 0.00007
140 n-Octane 0.00050 0.00006 0.00006
141 m-Xylene 0.00009 0.00001 0.00001
142 p-Xylene 0.00009 0.00001 0.00001
143 o-Xylene 0.00004 0.00000 0.00000
144 n-Nonane 0.00020 0.00001 0.00001
145 124-MBenzene 0.00002 0.00000 0.00000
146 n-Decane 0.00008 0.00000 0.00000
147 n-C11 0.00003 0.00000 0.00000
148 n-C12 0.00001 0.00000 0.00000
149 n-C13 0.00000 0.00000 0.00000
150 n-C14 0.00000 0.00000 0.00000
151 n-C15 0.00000 0.00000 0.00000
152 n-C16 0.00000 0.00000 0.00000
153 n-C17 0.00000 0.00000 0.00000
154 n-C18 0.00000 0.00000 0.00000
155 n-C19 0.00000 0.00000 0.00000
156 n-C20 0.00000 0.00000 0.00000157 H2O 0.00180 0.00008 0.00008
158 H2S 40 ppm 3 - 4 ppm 3 - 4 ppm
159 Mercury < 1 µg/Nm3
< 1 µg/Nm3
< 1 µg/Nm3
160
161
162
163
164
165
166
167
168
169
170
171172
173
174
175
176
177
178
179
1 07-Jul-15 Issued for Use ADI AND/YHT MCH
0C 26-Jun-15 Re-Issued for Approval ADI AND/YHT MCH
0B 29-May-15 Issued for Approval ADI AND/YHT MCH
0A 15-Apr-15 First Issuance ADI AND/YHT MCH
Rev. Date Description Prepared Check Approved
Process Datasheet for Fuel Gas Filter Coalescer
Sheet 3 of 3
Rev 1
Mole FractionComposition
SUBAN COMPRESSION PROJECT
Doc. No : B-84567-SB-PP0-DSR-ST-60-0009
FEED COMPOSITION
ConocoPhillips (Grissik) Ltd.ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
6/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment List -
Attachment List
1. Attachment 1 – Fuel Gas Demand
2. Attachment 2 – HYSYS Snapshot
3. Attachment 3 – Liquid Produced
4. Attachment 4 – Minimum Design Temperature
5. Attachment 5 – Pressure Drop Check
6. Attachment 6 – GTC and GTG Fuel Gas Demand
7. Attachment 7 – LP Fuel Gas Demand
8. Attachment 8 – Line Sizing
9. Attachment 9 – Required Filtration Performance
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
7/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
- -
Attachment 1
Fuel Gas Demand
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
8/41
-
8/16/2019 Connocophilips Gas Suban
9/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Sheet 2 of 2
FUEL GAS DEMAND
Train BHP Required
Incl. Losses 2% (HP)
(Note 1)
Heat Rate
(Btu/hp-hr)
(Note 1)
LHV
(Btu/scf)
GTC Fuel Gas
Demand per
train (MMscfd)
(Note 2)
No Train
Running
Incl.
Switchover
(Note 3)
GTC Fuel
Gas Total
Demand
(MMscfd)
Early Life 5323.38 7709 933.6 1.16 4.5 5.22 1.13 0.001 2.30 8.66
Mid-Life-1 12279.78 7709 933.1 2.68 4.5 12.05 1.13 0.001 2.30 15.49Mid Life-2 15144.96 7709 933.1 3.30 4.5 14.86 1.13 0.001 2.30 18.30
Late-Life 14353.44 7709 934.1 3.13 4.5 14.07 1.13 0.001 2.30 17.51
Beyond PSC Life 13517.04 7709 938.5 2.93 4.5 13.19 1.13 0.001 2.30 16.63
Highest Gas Demand 16193.00 7709 933.1 3.53 4.5 15.89 1.13 0.001 2.30 19.33
Start-up case 16193.00 7709 939.4 3.51 1.0 3.51 1.13 0.001 2.30 6.94
Backup Case 16193.00 7709 939.4 3.51 4.5 15.79 1.13 0.001 2.30 19.22
Notes: 1. GTC horse power and heat rate is taken from vendor datasheet in Attachment 5 which still exclude 2% of gearbox losses
2. 10% design margin is applied to GTC Fuel Gas demand as stated by GTC vendor (see attachment 5)
3. Number of train running is included switchover scenario in which the backup compressor will run at 50% load
4. Purge Gas consumption is calculated by FLARENET with backpressure of 2 psig (Attachment 6). This value to be revalidated during EPCI stage.
5. Pilot Gas demand is referred to vendor qoutation by NAO (Attachment 6). This value to be revalidated during EPCI stage.
6. GTG Fuel Gas demand is taken from maximum flowrate to existing GTG as per PFD (attachment 8) which is higher than data provided from GTG
vendor. This value to be revalidated during EPCI stage.
Attachment 1 - Fuel Gas Demand
1. GTC Fuel Gas Demand
3. Pilot Gas
(MMscfd)
(Note 5)
2. Purge Gas
(MMscfd)
(Note 4)
5. Total Fuel Gas
Demand
(MMscfd)
4. GTG Fuel
Gas Demand
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
10/41
-
8/16/2019 Connocophilips Gas Suban
11/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 2 - HYSYS Snapshot Sheet 1 of 3
Case with Highest Gas Demand
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
12/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 2 - HYSYS Snapshot Sheet 2 of 3
Backup case
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
13/41
-
8/16/2019 Connocophilips Gas Suban
14/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
- -
Attachment 3
Liquid Produced
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
15/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 3 - Liquid Produced Calculation Sheet 1 of 1
Determined liquid rate to be handled by Fuel Gas Filter Coalescer (60NAD-303A/B)
Gas Flowrate
(MMscfd)
Liquid flowrate
(bpd) (Note 2)Remark
Early Life 9.52 0.000
Mid-Life-1 17.04 0.000
Mid Life-2 20.13 0.000
Late-Life 19.26 0.000
Beyond PSC Life 18.29 0.000
Startup case 7.63 0.000
Backup case 21.14 0.000
0.1 gal/MMscf 21.26 0.051 Note 1
Note:
1. Since no liquid is produced in all cases, for sizing purpose liquid amount is determined by using
assumption of 0.1 gal/MMscf. The nominal flowrate is taken based on highest fuel gas demand.
2. Liquid flowrate is taken from HYSYS snapshot in Attachment 1.
Based on this composistion,
there is no liquid found.
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
16/41
-
8/16/2019 Connocophilips Gas Suban
17/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 4 - Minimum Design Temperature Sheet 1 of 3
Minimum Design Temperature Summary
Temperature (oF) Remark
Minimum blowdown temperature 14.99
154.1 Note 1
-20.00
Note 1: For pressurizing case as modelled in snapshot below, Fuel/Seal Gas Heater (60HAP-301) is
already on duty since it is required to operate before gas can be distributed through Mercury
Removal Unit (60NAF-301). Therefore, during pressurizing from 0 atm, the temperature result
is still considerably high.
Pressurizing case
Case-1: Pressurizing in min. ambient temp
Selected Minimum Design Temperature
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
18/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 4 - Minimum Design Temperature Sheet 2 of 3
1. With the exception for pressurizing in minimum ambient temperature (case-2), the lowest predicted
temperature for Fuel / Seal Gas Filter Coalescer is -5.35oF (case-3), therefore the minimum design
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
19/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 4 - Minimum Design Temperature Sheet 3 of 3
1. With the exception for pressurizing in minimum ambient temperature (case-2), the lowest predicted
temperature for Fuel / Seal Gas Filter Coalescer is -5.35oF (case-3), therefore the minimum design
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
20/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
- -
Attachment 5
Pressure Drop Check
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
21/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 5 - Pressure Drop Check Sheet 1 of 2
1st stage no
leak
2nd stage no
leakLeak case
1st stage no
leak
2nd stage no
leakLeak case
Case-1 887 1131 994 937 1181 1044 1270 1220
Case-2 578 957 744 628 1007 794 1270 1220
Case-3 471 885 652 521 935 702 1270 1220
Case-4 359 811 557 409 861 607 1240 1190
Case-5 260 779 487 310 829 537 1060 1010
Notes:Operating pressure and pressure drop allocation is given in sketch below, to be validated during EPCI phase.
Compressor
Discharge Header
Pressure (psig)
Required seal gas pressure as per GTC
spec (psig)Settle out Pressure, psig Pressure at the
Seal Gas Supply
Skid (psig)
ConocoPhilli s (Grissik) Ltd.
TO SEAL GASDISTRIBUTIONSYSTEM
-
8/16/2019 Connocophilips Gas Suban
22/41
-
8/16/2019 Connocophilips Gas Suban
23/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
- -
Attachment 6
GTC and GTG Fuel Gas Demand
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
24/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 6 - GTC and GTG Fuel Gas Demand Sheet 1 of 6
Note:
1. BHP for each compressor case above is used for fuel gas demand calculation as given in
Attachment 1, note that no external or girbox losses given in the value above.
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
25/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 6 - GTC and GTG Fuel Gas Demand Sheet 2 of 6
Note:
1. BHP for each compressor case above is used for fuel gas demand calculation as given in
Attachment 1, note that no external or girbox losses given in the value above.
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
26/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 6 - GTC and GTG Fuel Gas Demand Sheet 3 of 6
Note:
1. BHP for each compressor case above is used for fuel gas demand calculation as given in
Attachment 1, note that no external or girbox losses given in the value above.
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
27/41
-
8/16/2019 Connocophilips Gas Suban
28/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 6 - GTC and GTG Fuel Gas Demand Sheet 5 of 6
Note:
1. BHP for each compressor case above is used for fuel gas demand calculation as given in
Attachment 1, note that no external or girbox losses given in the value above.
Note:
1. Heat rate 7709 Btu/HP-hr at maximum ambient temperature 100oF above is used for fuel gas
demand calculation as given in Attachment 1.
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
29/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 6 - GTC Fuel Gas Demand Sheet 6 of 6
Note: 1. 1600 scfm (2.30 MMscfd) is used as a basis for GTG fuel gas demand.
2. Existing GTG use same model to the new GTG proposed model which is Taurus 70.
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
30/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
- -
Attachment 7
LP Fuel Gas Demand
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
31/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 7 - LP Fuel Gas Demand Sheet 1 of 2
Vendor Data for Pilot Gas Demand
Note: 1. 45000 BTU/hr is taken as a basis for Pilot Gas Demand.
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
32/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 7 - LP Fuel Gas Demand Sheet 2 of 2
Flarenet snapshot calculation for Purge Gas Demand
Note:
1. Above snapshot is taken from flare header sizing result as a part of Blowdown, Relief and Flare Study
Doc.No. B-84567-SB-PP0-DRT-ST-00-0006.
ConocoPhillips (Grissik) Ltd.
Purge gas to flare header is1.13 MMscfd (2,422 lb/hr)
-
8/16/2019 Connocophilips Gas Suban
33/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
- -
Attachment 8
Line Sizing
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
34/41
-
8/16/2019 Connocophilips Gas Suban
35/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 8 - Nozzle and Line Sizing Sheet 2 of 6ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
36/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 8 - Nozzle and Line Sizing Sheet 3 of 6ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
37/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 8 - Nozzle and Line Sizing Sheet 4 of 6ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
38/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 8 - Nozzle and Line Sizing Sheet 5 of 6ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
39/41
-
8/16/2019 Connocophilips Gas Suban
40/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
- -
Attachment 9
Required Filtration Performance
ConocoPhillips (Grissik) Ltd.
-
8/16/2019 Connocophilips Gas Suban
41/41
SUBAN COMPRESSION PROJECT
Attachment for Process Datasheet Fuel Gas Filter Coalescer
Attachment 9 - Required Filtration Performance Sheet 1 of 1
GTC Vendor Data for Required Filtration Performance
ConocoPhillips (Grissik) Ltd.