Connect Transit Shelter Date: July 09, 2013 Guides/LF_ConnectShelt… · Date: July 09, 2013 Fi 21...

Connect® Transit ShelterInstallation Guide www.landscapeforms.com Ph: 800.521.2546

Date: July 09, 2013

Tools Required *denotes special tools required

• *Soft, non‐abrasive protective surface such as a furniture blanket• *Source of compressed air (for thorough dust removal from anchor holes)• Concrete anchor installation tools (for 5/8 ‐ 11 concrete anchors or studs)• *Hilti HIT‐HY 150 MAX adhesive system (or equal).

Connect Shelter, 8ft

• *5/8” hole brush. Hilti HIT‐RB #273210 and Manual Brush T‐handle #229138 (or equal) • Reciprocating saw with metal cutting blade or abrasive cutting wheel (for cutting 304SS anchor studs) • File (to remove burrs and restore threads)• *5/8‐11 Die (to restore threads if required) • *Glass cleaner suitable for glass panels such as Hope’s Perfect Glass (or equal)• Allen wrench set• Security allen wrench set (Security bits included with hardware packs)• Security allen wrench set (Security bits included with hardware packs)• Socket wrench set• Utility knife• Hammer• Pry bar / nail puller• *Spray bottle with soapy water• *Furniture pads and or packaging materialsFurniture pads and or packaging materials• *Squeegee • *Paper toweling• 4ft Level• Tape measure• *3 or 4 glass suction cup holders (sufficient to hold minimum weight of 110 lbs of glass each)• *Glass handling safety equipment, including rubber gloves

Connect Shelter, 12ftg y q p g g

• *Step ladders, scaffolding, or power lift equipment (sufficient to reach top of the Shelter withproper personnel support)

GLASS STORAGE & HANDLING! The glass will arrive to the job site in one or more glass pallets. It is important to follow proper glass handling procedures for storage of the glass.

WARNING! SHELTER MUST BE SECURELY ANCHORED SO WIND DAMAGE CANNOT OCCUR. WIND DAMAGE COULD RESULT IN GLASS BREAKAGE AND POTENTIAL HARM TO PEOPLE.

ASSEMBLE WITH CARE! Pangard II Polyester Powdercoat is a strong, long‐lasting finish. To protect this finish during assembly, place unwrapped powdercoated parts on packaging foam or other non‐marring surface. Do not place or slide powdercoated parts on concrete

Also, handling of the glass panels is potentially hazardous and care should be taken to insure safety of installation crew. Landscape Forms is not responsible for site preparation and footings. We are including

recommendations that you may consider.

or other hard or textured surface – this will damage the finish causing rust to occur. Use touch‐up paint on any gouges in the finish caused by assembly tools.

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Metro 40 - Connect Shelter - Footing Size / IBC Codes


Date: July 09, 2013

Metro 40 Connect Shelter Footing Size / IBC CodesBuilding Code

Structural Approved Wind Load Snow

Load Soil Pressure Concrete Footings Side Footing Size Rear / Front Footing Size

Year State 3 sec. Gust Ground Allowable Concrete Re-Rod Wire Mesh D L W D L W

2006 MI 90 MPH 50 PSF 1,500 - PSF 3,000 - PSI 60,000 - PSI 65,000 - PSI 12" 7' 2' 12" 2' 2'2007 MN 90 MPH 50 PSF 1,500 - PSF 3,000 - PSI 60,000 - PSI 65,000 - PSI 12" 7' 2' 12" 2' 2'2007 FL 1 500 PSF 12" 8' 3' 12" 2' 2'2007 FL 140 MPH 50 PSF 1,500 - PSF 3,000 - PSI 60,000 - PSI 65,000 - PSI 12 8 3 12 2 22007 FL 150 MPH 50 PSF 1,500 - PSF 3,000 - PSI 60,000 - PSI 65,000 - PSI 12" 10' 3'-9" 12" 2' 2'

40x

24x

40x

H4 ‐ Anchor hardware pack5/8 11 Threaded rod

20x

STEP 1. Install anchors

Fig. 1.2.A

5/8‐11 Threaded rod5/8‐11 Jam Nut1‐5/16 O.D. Washer

1. Prepare site conditions to meet local building codes accordingly.2. Set mounting plates in place. See Figure 1.2.B for 8ft shelter layout or Figure 1.2.C

for 12ft shelter layout. NOTE: Mounting plate is not symmetric. See Figure 1.2.A for proper orientation.

3. Mark hole locations for mounting plates and optional front or rear glass locations as necessary.

4 Move plates and drill holes Use anchoring adhesive manufacturer’s recommended

Optional Footings, Minimum sizes

4. Move plates and drill holes. Use anchoring adhesive manufacturer’s recommended hole size.

5. Clear holes of debris. Fill with epoxy anchoring adhesive and set anchor rods.6. After adhesive has properly cured, install leveling hex nuts on anchor rods. 7. Place mounting plate on hex nuts and adjust hex nuts until plate is level. NOTE: As sidewalks typically slope toward the street, at least one and perhaps both

front leveling rods may be farther from the ground than back rods The shelter can

2x

front leveling rods may be farther from the ground than back rods. The shelter can be set up to 1‐1/2” off the ground and remain structural. If site conditions require anchoring rods to protrude more than 2” above ground, an additional concrete pier is required.

Mounting Plate

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Date: July 09, 2013

Fig. 1.2.B Connect Shelter, 8ft, Anchor Bolt Layout

Fig. 1.2.C Connect Shelter, 12ft, Anchor Bolt Layout

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Date: July 09, 2013

Fi 2 1

Front Frame Assembly

Fig 2.1

H5 – Cross member and rafter hardware pack3/8 16 1 3/4” Socket Head Cap Scre

8x8x

STEP 2. Assemble frame structure1. Remove access doors from horizontal beams and set aside. Retain hardware.

Rear Frame Assembly

3/8‐16 x 1‐3/4” Socket Head Cap Screw3/8 Washer 2. Assemble Horizontal Beams to Vertical Posts using H5 hardware as shown. Protect

powdercoat finish during assembly.

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Date: July 09, 2013

24x

40x

20x

H4 ‐ Anchor hardware pack5/8‐11 Threaded rod5/8‐11 Jam Nut1‐5/16 O.D. Washer

Frame Assembly

STEP 3. Install frames on mounting plate1. Raise each frame into position and lower onto mounting plate. 2. Install washers and jam nuts from Hardware Pack H43. Each frame assembly weighs approximately 240lbs.

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LED wiring


Date: July 09, 2013

Duct Seal

Fig. 4.1g

Fig 4 4

STEP 4. Install rafters.1. Place 3/4” diameter ball of duct seal over the 1/2” diameter holes on the front

Rafter Assembly

H5 – Cross member and rafter hardware pack3/8 16 2” Th d d d

8x 16x

Fig. 4.4

horizontal beam as shown in Fig 4.1.2. Outside rafters do not have LED lights. Middle rafters have an LED light.3. Thread one mounting nut from Hardware Pack H5 onto the end of each threaded rod.4. Raise rafter above frame assembly and lower onto brackets on horizontal beams. For

middle rafters, feed wiring along rafter channel, then into the 1/2” diameter hole in the beam, eliminating wire slack as the rafter is lowered onto the bracket.

h d d d f d k

3/8‐16 x 2” Threaded rod3/8‐16 Internal threaded nut, hex

5. Insert threaded rod from Hardware Pack H5 to secure. 6. Install remaining mounting nut on opposite end of threaded rod.7. Repeat for remaining rafters.

STEP 5. Tighten hardware.After frame assembly is complete, tighten all fasteners and anchor nuts securely. Torque for 5/8‐11 nuts is 90 ft.‐lbs. or 1100 in.‐lbs.

Fig. 6/

STEP 6. Trim anchor studs.After hardware has been tightened, cut threaded anchor rods, leaving 1‐2 full threads above the jam nut.

Rafter with LED light

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Wedge Gasket


Date: July 09, 2013

Wedge Gasket

4x ‐ Glass retainer extrusionwith glazing tape installed

(2) 64‐11/16” [1643mm] length(2) 72‐3/16” [1834mm] length

shipped installed2x – Side Glass Panel Fig. 7.1

8xWedge gasket

Glazingtape

H6 – Glass panel gasket pack• Wedge gaskets

STEP 7 Install side glass panels#10‐24 x 3/4” Socket head cap

16xFig. 7.2

STEP 7. Install side glass panels.1. Remove glass retainer extrusions, retaining hardware.2. Install wedge gasket in all vertical extrusions that receive glass as shown in Fig. 7.1.3. Remove blue release film from glazing tape located on the vertical extrusions. Set side

glass panel into frame, resting on the wedge gasket (side glass panel weighs 120lbs)4. Align mounting holes in glass retainer extrusions. Remove the blue release film from

the glazing tape and install the retainer extrusion along the front edge using (4) #10‐24

/ pscrew, hex w/ pin, shipped installed

g g p g g g ( )x 3/4” screws, as shown in Fig. 7.2. Repeat for rear edge.

5. Repeat for remaining side glass panel.

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Date: July 09, 2013

Fig. 8.3 Fig. 8.4 Fig. 8.5

1x ‐ Gutter Extrusion Assembly

STEP 8. Install Gutter Extrusion4 1. Form (12) 1/4” diameter x 3” long pieces of duct seal.

2. Place duct seal in (3) places along each rafter – one at each joint of rafter and horizontal beam, and one as indicated in Fig. 8.3.

3. Remove end caps from gutter extrusion and set aside. Retain hardware.4. Set gutter extrusion in place as shown. Install with (4) flat head socket cap screws and

gaskets along the top row as shown in Fig. 8.5.

H1 – Roof glass and gutter retainer hardware pack• 5/16‐18 x 2” Flat head

socket head cap screw

4x4x

H1– Roof gasket pack• EPDM gasket (washer) for flat

head screw

If Solar option is specified, the solar panel is factory installed on the gutter extrusion.

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Date: July 09, 2013

Pre‐Wired LED Modules

Fig. 8A.2

120‐240V Grid Wired

Solar Power / Battery Power

STEP 8A. Connect wiring (Line Voltage Option)

Fig. 8A.4black

1. Run wiring as shown in Fig 8A.22. Connect the black wires from the LED luminaires to the black

output wire from the LED driver.3. Connect the red wires from the LED luminaires to the red output

wire from the LED driver.4. Connect the 100‐240VAC input wires to the LED driver (follow

l l d )

battery

Battery wiring diagram

red

blacklocal codes).

STEP 8A. Connect wiring (Solar Option only)1. Solar panel is factory installed to the gutter extrusion.2. Run wiring as shown in Fig. 8A.2 along rafter to connect to LED driver3. Run battery jumper assembly and batteries with battery holders into Rear Horizontal Cross Member

after connecting wiring harness to batteries. (16 batteries for 8ft shelter, 20 batteries for 12ft shelter.)4. Connect wiring harness to lights and batteries and install vented access panels using security flat head g g p g y

#8‐32 fasteners, as shown in Fig.8A.4. Solid access panels are installed along front horizontal beam.5. Seal holes in horizontal beams with duct seal.

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Date: July 09, 2013

Fig. 9.1Fig. 9.7

Fig 9 4

RightRoof

CenterRoof

LeftRoof

STEP 9. Install Roof Glass1. Install rafter gaskets on rafter. Middle rafters require the ‘T’ shaped rubber gaskets.2. Locate 172.4” length of U gasket. Cut two pieces that are 60‐17/32” long, and one piece

that is 49‐21/32” long.

Fig. 9.4Glass Glass Glass

3. Remove release paper from 60‐17/32” long U gasket and adhere to back edge of end roof panel.

4. Place a 3/4” ball of duct seal at locations shown in Fig 9.4. 5. Wet the two rafter gaskets with soapy water. 6. Slide roof glass panel into gutter extrusion, aligning the (5) holes in the glass panel with

the holes in the rafter.7 Pl l ti i h l i l li ft l t ith h l ( k t id d )

H1 – Roof glass and gutter retainer hardware pack• 5/16‐18 x 1‐1/2” socket

button head cap screw

20x 20x 10x4x – Rafter Platewith gasket

2 R ft2x – Rafter 7. Place plastic spacers in holes in glass, align rafter plate with holes (gasket side down) and install rubber washer and socket button head cap screw as shown in Fig 9.7.

• White plastic glass spacer• Black rubber washer

2x – RafterGasket

2x – Rafter‘T’ Gasket

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Date: July 09, 2013

Fig. 9.10 Fig. 9.14Fig. 9.13

STEP 9 (continued). Install Roof Glass9. Remove release paper from 49‐21/32” long U gasket and adhere to back edge of center

roof panel.10. Place a 3/4” ball of duct seal at locations shown in Fig 9.10. 11. Wet the two rafter gaskets with soapy water. 12. Slide center roof glass panel into gutter extrusion.13. Align rafter plate with holes (gasket side down) and install rubber washer and socket

button head cap screw as shown in Fig 9.13.14. Place 3/4” ball of duct seal at locations shown in Fig 9.1415. Wet the rafter gaskets with soapy water.16. Slide end roof glass panel into gutter extrusion, aligning the (5) holes in the glass panel

ith th h l i th ft

Fig. 9.17

with the holes in the rafter.17. Align rafter plates with holes (gasket side down) and install hardware as shown in Fig.

9.17.

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Date: July 09, 2013

Fig. 10.1Fig. 10.4

Fig. 11.1

4x

STEP 10. Complete Gutter Installation1. Install remaining (4) 5/16‐18 x 2” flat head socket head cap screws and gaskets in

H1 – Roof glass and gutter retainer hardware pack• 5/16‐18 x 2” Flat head

socket head cap screw2x – Cover Plate

g p ggutter extrusion as shown in Fig. 10.1

2. Place 3/4” ball of duct seal at corners of glass and gutter extrusion as shown in Fig 10.1.3. Remove release paper from gasket on gutter end cap.4. Reattach gutter end caps using existing hardware as shown in Fig. 10.4.

STEP 11. Cover Plate Installation

Cover plate set screw• 1/4‐20 x 1/2” length set screw, hex drive, flat pt, factory installed

4x4x

H1 – Roof gasket pack• EPDM gasket (washer) for flat

head screw

1. Set screws are factory installed in corner castings as shown in Fig 11.12. Set cover plate in place. Insert hex key into holes in cover plate at two locations and

loosen set screws until cover plate is fully engaged.

factory installed

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Date: July 09, 2013

4x – Glass upper block,installed

4x – Glass lower block

Fig. 12.1

H4 ‐ Anchor hardware pack5/8‐11 Jam Nut1 5/16 O D Washer

4x4x

STEP 12. Install Front and Rear Glass supports (if applicable)

1‐5/16 O.D. Washer

Fig. 12.2Fig. 12.5

STEP 12. Install Front and Rear Glass supports (if applicable)1. Remove cover plate and retaining block from lower blocks, as shown in Fig. 12.1, and

set aside, retaining hardware. Front and rear blocks are labeled accordingly. Remove glass retainer extrusions, retaining hardware.

2. Install lower glass blocks onto previously installed threaded rods, securing loosely with jam nuts and washers from hardware pack H4, as shown in Fig. 12.2.

3. Upper glass blocks are factory installed. Remove retaining blocks from upper blocks pp g y g ppand set aside.

4. Align edges of upper and lower glass blocks using a plumb line, as shown In Fig. 12.4.5. Align the glass support ledges on the lower blocks horizontally, as shown in Fig. 12.5.Fig. 12.4

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Date: July 09, 2013

Rear Left orRight Glass

Front Left orRight Glass

Fig. 12.8Fig. 12.7

RearCenterGlass

FrontCenterGlass

g

4x ‐ Glass retainer extrusionwith glazing tape installed

(2) 64‐11/16” [1643mm] length (rear)(2) 72‐3/16” [1834mm] length (front)

Shi d i t ll d

#10‐24 x 3/4” Socket head cap screw, hex w/ pinShipped installed

16x

STEP 12 ( ti d) I t ll F t d R Gl t (if li bl )

Shipped installed

Fig. 12.11Fig. 12.10.A

STEP 12 (continued). Install Front and Rear Glass supports (if applicable)6. Remove blue release film from glazing tape located on the vertical extrusions and glass

retainer extrusions. 7. Set side glass panel into frame, resting on the wedge gasket and lower glass block

support (rear side glass panel weighs 120lbs) as shown in Fig. 12.7.8. Install glass retainer extrusions using (4) #10‐24 x 3/4” screws, as shown in Fig. 12.8. 9 Repeat for remaining front and rear side glass panels if applicable9. Repeat for remaining front and rear side glass panels, if applicable.10. Set center glass panel in place as shown in Fig. 12.10.A. Spacing between glass panels

should be equal, as shown in Fig.12.10.B.11. Reinstall retaining blocks using 1/4‐20 X 1” screws as shown in Fig. 12.11.

Fig. 12.10.B

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Date: July 09, 2013

4x ‐ Glass edge extrusionwith glazing tape installed

Fig. 12.13

Fig. 12.15

(2) 66‐1/8” [1680mm] length (rear)(2) 73‐3/4” [1873mm] length (front)

STEP 12 (continued). Install Front and Rear Glass supports (if applicable)12. Remove blue release film from glazing tape located on the glass edge extrusions.

These extrusions are required for front and rear glass configurations that result in an exposed glass edge.

Fig. 12.15

p g g13. Install extrusion on glass panel as shown in Fig. 12.13 14. Set glass panel in position and install glass retaining blocks.15. Install lower block cover plates as shown in Fig.12.15.

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Connect Transit Shelter Date: July 09, 2013 Guides/LF_ConnectShelt… · Date: July 09, 2013 Fi 21...

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