Confloors Brochure 1to14 v.17 · laser screed flooring oors.in laser screed flooring truss screed...
Transcript of Confloors Brochure 1to14 v.17 · laser screed flooring oors.in laser screed flooring truss screed...
| Consulting | Concepting | Contracting |
Concrete Floor Technologies
An ISO 9001-2015 Certified Company
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WE CRAFT TO EXCELLENCE
CONFLOORS
“ We are specialized into Industrial/ Institutional & Commercial Flooring Solutions having more than 200 Man Years of Experience in this space. We have Designed & Developed more than 300 Million Sqft of concrete based usable surfaces in India.
“ Our customers know us for our commitment to quality & consistency. We are small enough to listen, and big enough to deliver. And a long list of satisfied clients is a testament to this fact.”
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LASER SCREED FLOORING
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LASER SCREED FLOORING
TRUSS SCREED FLOORING
TRIMIX/ VACUUM DEWATERED FLOORING
STEEL FIBRE REINFORCED CONCRETE (SRFC)
CONCRETE POLISHING
EPOXY COATING, POLYURETHANE COATING
SUB-BASE PREPARATION
What We Do…
DUST PROOFING
DesignBuild&
If you are looking for a complete solution fordesigning, planning, and laying, we are here tohelp you. We offer turn-key ooring servicesright from the sub-base where you just need tospecify your oor’s functional requirements &we would be doing the oor design, pourlayout, joint details, material procurement, andlaying & nishing the oor.
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ORTHODOX FLOORING
Random CrackingDrying shrinkage in concrete is inevitable.There are several conditions which promote "random" cracking in concrete slabs like:(1)Improper joint spacing(2)Excess water in the mix(3)Improper grade/thickness control(4)Mix not proportioned to mitigate excessive shrinkage(5)Sawcut control joints not done properly or improperly timed(6)Poor finishing techniques(7)Poor curing techniques
(8)Excessive load on the concrete
Damaged EdgesSaw cut and formed joints in an industrial
concrete floor create interruptions in an otherwise seamless surface. If not properly
treated and maintained, floor joints become impactpoints along the floor surface and deterioration of joint edges (spalling) will likely occur under even
nominal material handling vehicle traffic.
Open or poorly maintained joints can also present problems forproper sanitation and can harbor bacteria, insects, etc. Add to these factors the potential vibratory and wheel damage to the material handling vehicles crossing deteriorated joints and itís understandable why floor joints are typically reported as the mosttroublesome floor maintenance issue facility owners face in a majority of the facilities we inspect.
Too many Joints in the oor
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Laser screed/ Truss screed technology allowsconstruction to be done with extended construction jointshence saving on cost & time, providing better level tolerances. Output per team improves to 200sqm in caseof VDF to minimum, 400sqm up to 1000sqm.
Big Panel SizeAn armoured joint system protects the construction joints from heavy traffic & fork-lift movement
Edge Protection
ENGINEEREDFLOORING
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Floor-hardeners are a mixture of cement, aggregates (quartz, carborundum or iron particles) andother additives. They consume the rising water from the green concrete, hydrates and gives a hard-wearing and dense surface. The floors, thus cast have becomes an extremely durable, abrasion-resistant surface over a period of time and provides a fairly tough and wear-resistant surface.
Surface Hardening
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Various types of Fibres used in Flooring & Plastering works
When Steel & Glass fibres are added to mortar, portland cement concrete or refractory concrete, the flexural strength of the composite is increased from 25% to 100% - depending on the proportion of fibres added and the mix design. Steel fibre technology actually transforms a brittle material into a more ductile one. Catastrophic failure of concrete is virtually eliminated because the fi b r e s c o n t i n u e s u p p o r t i n g t h e l o a d a f t e r cracking occurs. And while measured rates of improvement vary, Steel fibre reinforced concrete exhibits higher post-crack flexural strength, better crackresistance, improved fatigue strength, higher resistance to spalling, and higher first-crack strength.
Hybrid Fibre Reinforced Concrete Floors
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Preparing Sub-baseSustainable concrete is becoming more popular than greenconcrete because it includes useful service over a long time.In the case of floors and pavement, the concrete must standup to the service needs of an application for a long period oftime, with minimal repair expenses.
But sustainable concrete is only half the story, the subgrade itrests on has much to do with its service life. When thesubgrade under a slab fails inside a building or outside in theparking lot, so does the concrete.
Some believe that if you can cut soil to the proper grade level, concrete can be placed directly on the ground, saving the expense of hauling in stone. But it's difficult to fine grade tothe tolerances now required. When it rains on dirt, mud andvehicle rutting result, making construction difficult.Compactable fill helps us manage a site by limiting the amount of water that saturates the ground.
The two most frequently used types of fine grading materialsare open-graded or closed-graded crushed rock. Open-gradedstone materials lack small particles so water can easily passthrough
The settlement and differential settlement of concrete slabs isa serious problem, and although they reflect on concrete, theyaren't caused by the concrete. They stem from failures of the subgrade or the sub base. Installing grade work properly is justas important as placing and finishing concrete and using theright mix design.
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Stamped Concrete
Stamped concrete, often called textured or imprinted concrete, is
concrete that replicates stones such as slate and flagstone, tile,
brick and even wood. Ideal for beautifying pool decks, driveways,
entries, courtyards, and patios, stamped concrete is the perfect
outdoor paving choice.
Recently, stamped concrete has become a popular choice for many
homeowners because it offers a wide array of options when it
comes to concrete pattern and concrete colors. Another factor
contributing to its popularity is its price. The cost of stamped or
imprinted concrete is often considerably lower than the materials
it is a substitute for.
Concrete is the perfect canvas for creating a cost-effective replica
of more expensive materials, without giving up a natural, authentic
look. When choosing colors and patterns for your stamped cement,
make sure they blend with other stone, tile or textured concrete
elements at your residence. Even in complex designs with steps and
fountains, patterns can be still be pressed into the concrete. Stamped
concrete can also be used in conjunction with other decorative concrete
elements such as exposed aggregate or acid staining. Popular patterns
include running bond brick, hexagonal tile, worn rock or stone.
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COLD STORAGE & DAIRY INDUSTRIES
AGRO & FOOD INDUSTRIES
CONTAINER TERMINALS
WAREHOUSES
In Cold Storage & Dairy Industries oors are subjected to lower temperatures & also these needs to be food grade. We work according to all standards and regulations, on new and existing oors in food industry. Floors are engineered for specic demands like impacts strength, high temperature resistance and skid resistance.
We do rehabilitation of oors used in area’s with low or very low temperatures is a challenges as aMinimum shut down time is essential while a higher temperature is necessary to create the correct circumstances for the application. Often the oor are heavily damaged, cracked or even deformed.
In Agro & Food Processing industries the oors are subjected to lower temperatures as well as a lot of greasy materials are being handled. There is a lot of loading & Unloading of materials.Our oors are designed to handle the wear required – v Particularly good resistance to thermal strain.v Freeze/thaw resistant.v Adjustable in colour and strength to customer requirements.v Food Grade
Container terminals have both warehouses and pavements and roads. All these are subjected to heavy abuse.
RTG’s straddle carriers and reach stackers are expensive equipment – When they are inoperative. They must drive full speed with a minimum of down time.v Freedom of Jointsv Lowest maintenance costsv Longest life time spanv�Shortest down time for repairsv�Very good resistance to chloride and chemicalsv�Very good resistance to freeze and thaw cycles
We understand the importance and signicance of the oor in warehousing sector. While designing theoor, we consider all known load factor, MHE trafc, oor impacts, oor nishing and accordingly, choose the right materials for construction of oor so that it can serve to requirements.
A warehouse oor should have high load bearing capacity, capable enough to carry high weight of storage goods for stacking and racking and able to withstand heavy movement of material handling equipment.
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CONCRETE ROADS & PAVEMENT
HEAVY DUTY INDUSTRIAL FLOORS
PHARMACEUTICAL INDUSTRIES
PARKING SPACES
Concrete roads are durable and safe. They are considerably less prone to wear and tear defects like rutting, cracking stripping loss of texture, and potholes that can occur with exible pavements surfaces. This low maintenance requirement is one of the Principal advantages of concrete pavements. There are well – designed concrete pavements that have required little or nomaintenance well beyond their 30-year design lives. Less maintenance also means fewer trafc delays, a huge advantage on same of our already congested highways. Better light reection on the brighter surface could potentially result in electricity savings of about 30% for lamps, lampposts and signs.
Floors in pharmaceutical industries require safe, sanitary, germ-free requirements of pharmaceutical laboratories, a hygienic ooring and wall system is the right ooring solution for all work areas well regarded in the pharmaceutical industry for customized solutions for a wide range of resinous ooring requirements specic to the production of medical drugs and supplies.
From abrasion and chemical resistance to anti – skid and anti - bacterial properties, surface technologies custom ooring, wall and lining systems are necessary for safe and clean pharmaceutical production environments.
Parking spaces are Empty at night – full during the day. No building is exposed to moremovements during 24 hours than a heavily trafcked multistoried car park.We create joint free system ensure no leaking of liquids to lower levels. The water penetration of max 1.5mm (Test TUV) ensures – vCorrosion protectionvThe exibility in the system allows potential movements from parking house without cracking.vOur oors are resistant to oil and chemicals.
In Heavy duty industries, the oors are subjected to a lot of compression and heavy point loads.We build high performance oors which are according to the load & tensile strength that offerssuperior load capacity and durability. Our oors are – vExtreme high tensile strength compared to traditional concrete.vVery high impact resistance and ductility.vParticularly good resistance to chemicals and thermal strain
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CONFLOOR TECHNOLOGIES LLPST20-21C, 1 Floor, Fruit Garden, Railway Road, NIT Faridabad -121001
www.confloors.inE-mail :[email protected]
Roshan BabuBusiness Development
Rainak PodderAssistant Manager-Business Development
OUR BUSINESS ASSOCIATES