Configuration Optimal Designs by the Simulation in ...Configuration Optimal Designs by the...
Transcript of Configuration Optimal Designs by the Simulation in ...Configuration Optimal Designs by the...
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Configuration Optimal Designs
by the Simulation in Numerical Tank
China Ship Scientific Research Center
Feng ZHAO
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Introduction
SBD Techniques
Applications on road
Conclusion remarks
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Air
Land
Oceanbackward
in water
Hoping for new break of innovative
hull form design
1.Introduction
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Development of hullform design technique
6000 years ago
Imitation based on the
experience of mankind
Practice and improvement
1.Introduction
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The 1st revolution for ship navigation
performance research and design technique
Froude
The earliest towing tank(1872)
Froude Hypothesis :
Established the foundation of
model test technique in tanks
Towing tank:new era for ship
performance research and
design
1.Introduction
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Experience, exisited data
BUT
NOT a Optimal solution
Selecting
process
“Optimal” design
Amend
ParentSeries model
data
Design
scheme
CFD
End
Performance
assessment
Satisfy
Model
test
Traditional ship design mode
ExperienceRequirements
The improvement of navigation
performance nearly reaches to the
limitation!
Selecting process
1.Introduction
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Ship CFD
technique
Optimization
Geometry
reconstruction
/transformation
1.Introduction
Numerical
Tank
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Hullform design optimization based
on SBD technique
Optimization theory
Optimal design
Brand new hull form design mode rooted
from rigorous mathematical control!
Simulation Based Design(SBD)
Advanced CFD technique
Design driven by objects
Design flow
(automatically)
Optimizer
Geometry and mesh
manipulation
Des
ign
Var
iabl
es
CFD solvers
Con
stra
int C
ondi
tions
Num
erical result
Design object
Original Parameterization
design variables
Objective Function
Evaluations
Geometry Modification
OPTIMIZER
Design
Variables
SatisfyNo
Yes
Optimized
Case
1.Introduction
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2. SBD Techniques
Given target
Performance assessment
Given constraint conditions
• Minimum resistance
• ……..
Optimal hullform
CFDCFD
Design problemCalculation problem
Optimazition
Traditional method SBD Technique
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INSEANTraditional Method
VS
SBD Techniques
AB:- 54%
C:- 78%
A:Primary design;
B:The best one of the models
designed by expert group
C : The optimized design
obtained by “SBD”
2. SBD Techniques
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Key techniques
Determine the space of
construction design
Offer scientific method to the
solve of design and
optimization problem
Build the medium of design and
optimization model
2. SBD Techniques
Optimizer
Geometry and mesh
manipulation
Des
ign
Var
iabl
es
CFD solvers
Con
stra
int C
ondi
tions
Num
erical result
Design object
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Optimizer
Geometry and mesh
manipulation
Des
ign
Var
iabl
es
CFD solvers
Con
stra
int C
ondi
tions
Num
erical result
Design object
Forming a great amount of different hull
geometry by using as few design variables as
possible.
Hull geometry reconstruction
Ship shape automatically reconstruction
Function:connect the optimizers and
performance assessment tools.
The premise of automatic design flow.
Eight design variables
Free transformation of the wind
deflector of motorcycle
2. SBD Techniques
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Optimizer
Geometry and mesh
manipulation
Des
ign
Var
iabl
es
CFD solvers
Con
stra
int C
ondi
tions
Num
erical result
Design object
Ship CFD technique
CFD solver evaluates the quality of
design schemes obtained by geometry
reconstruction as a ruler.
Automatic mesh generation with SAME/HIGH quality
Automatic mesh generation!
Ship CFD numerical assessment
based on RANS
The quantity, topology of mesh and the other
settings of the simulation, will be kept the same.
2. SBD Techniques
Numerical
Tank
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Optimizer
Geometry and mesh
manipulation
Des
ign
Var
iabl
es
CFD solvers
Con
stra
int C
ondi
tions
Num
erical result
Design object
Optimization technique
Function:Search the global optima in
design space quickly and accurately
Scientific method and mathematical means to
reach the optimization design.
Partical swarm optimization
Rastrigrin function(2D)2
2
2
1
( ) ( 10cos(2 ) 10)i i
i
f x x x
2. SBD Techniques
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Comprehensive integration framework
Geometric parametric expression and
reconstruction module
Grid
regeneration
module
Ship hydrodynamic performance
evaluation module
Optimization
strategy module
automatic flow
2. SBD Techniques
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3. Applications
Medium/high speed ship hullform design
The full ship hullform design
Other ship hullform design
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DTMB5415
pratical hullform
benchmark model
Wave
resistance
Friction
resistance
Form
resistance
Total
resistance
1、Sensitive to the change of ship hull, relatively
easy to improve.
2、Mature theory, relatively easy assessment.
Depends on the wet area of ship
Related to ship shape
3.1 Medium /high speed ship
1、 Surface combatant bow optimization problem
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Object function:Minimum resistance for 3 design speeds
Geometry reconstruction:
FFD method (5 design variables)
Optimal algorithm:MOPSO algorithm
1 1 1
2 2 2
3 3 3
/
/
/
t t org
t t org
t t org
F R R
F R R
F R R
Fn=0.17
Fn=0.28
Fn=0.37
Numerical assessment by RANS
Constraint conditions:' / 1 0.5% ' / 1 1%S S
1、 Surface combatant bow optimization problem
3.1 Medium/high speed ship
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1、 Surface combatant bow optimization problem
Comparison of the resistance components
RtRr
Reduction Reduction
Design Results
3.1 Medium/high speed ship
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Compared to original design ,the
wave amplitude of free surface
decreases obviously0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
-6
-4
-2
0
2
4
6
x/L
z/L
(10
-3)
Original
Optimized
y/L=0.082
1、 Surface combatant bow optimization problem
3.1 Medium/high speed ship
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The effect of optimization design (resistance decrease) corresponds to
the effect of optimization design of the bulb bow abroad!
1、 Surface combatant bow optimization problem
CSSRC
3.1 Medium/high speed ship
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2 、 Optimization design and validation of a
practical surface combatant hullform
Optimized CaseHullform optimization
design aimed at still water
resistance
Numerical validation of
ship design effects in
wave
Still water resistance model
test validation
Model test validation in
regular head waves
Design process
3.1 Medium/high speed ship
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Design Results
Fn
Rrm (N) Rtm(N)
Reduction
Percentage
Reduction
Percentage
0.128 -12.3% -3.6%
0.179 -15.8% -5.8%
0.230 -15.2% -5.5%
0.281 -13.2% -4.8%
0.332 -13.4% -4.5%
0.358 -11.1% -4.2%
0.384 -11.2% -5.1%
0.409 -9.8% -5.2%
0.435 -8.0% -4.7%
The comparison of model resistance
The optimized case: The bow expands and the stern shrinks; the stern
near baseline expands downward; the immersion depth decreases a few.
Reduction
2 、 Optimization design and validation of a
practical surface combatant hullform
3.1 Medium/high speed ship
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Model test validation
FnRts(kN)
ComparisonOriginal Optimized
0.205 -4.7%
0.230 -6.0%
0.256 -5.8%
0.307 -7.1%
0.332 -5.3%
0.358 -5.7%
0.384 -5.8%
0.409 -6.0%
0.435 -6.0% The resistance of optimized decreases obviously and fit
the numerical results well
Original Optimized
2 、 Optimization design and validation of a
practical surface combatant hullform
3.1 Medium/high speed ship
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Fn=0.384
Wavelength=0.75L
The resistance and
movement response are
smaller than those of the
original
PitchResistance Heave
Numerical validation of ship design effects in regular wave
2 、 Optimization design and validation of a
practical surface combatant hullform
3.1 Medium/high speed ship
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Model test validation in regular wave
Fn=0.384 λ=0.75L
Fn=0.384 λ=1.75L
Fn=0.230
Fn=0.384
Wave-add resistance transfer function
When 1.0<λ/L<1.5, the resistance thrashed in regular wave of optimization scheme
decrease over 3.9%, compared with primary scheme
2 、 Optimization design and validation of a
practical surface combatant hullform
3.1 Medium/high speed ship
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3.2 The full ship hullform design
Ship with high CB and
low speed
Main force of
shipping
Space for improvement is
limited
(Traditional method)
■High CB
■Long parallel midbody, small variable area
■Strong engineering constraint conditions!
High
demand
Features:
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Small
proportion
Large proportion,while the decline
so extremely finite
The realation with
change of hull form is
complex
兴波阻力
摩擦阻力粘压阻力
■Resistance composition
Pressure
distribution
Hard
It’s hard for traditional ship form design method based on experience to
optimize the vicious pressure resistance. Therefore, the resistance performance
optimization of low speed large ship is one difficult point in ship form
optimization design.
Ship with high CB and low speed
3.2 The full ship hullform design
Rf
Form resistance
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Comparison between target ship and sister ships
High performance
6600DWT hullform design
CB=0.838
3.2 The full ship hullform design
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Object function
1
2
/
/
t torg
f forg
F R R
F W W
21
( )N M
f xij xi
i j
W V VM
Total resistance
Non-uniformity of wake field
0.94 0.96 0.98 1 1.02 1.04 1.06 1.08 1.1 1.12 1.14
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
r/R=0.3
F1
F2
可行解
最优解
Opt1
Opt2
Opt3Opt4
Opt5
Opt7
Opt6
Opt8
Opt9
Disaggregation of object function F1, F2
Total resistance and non-uniformity of
optimum Opt4 decrease a few,2.4% and
1.3%。(Residual resistance decreases
13.5%)
Design results
“Hook-shape”disappeared
in low speed area
3.2 The full ship hullform design
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Cb=0.835,Fn=0.1443
44600DWT hullform design
0.1 0.11 0.12 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.2-10
-8
-6
-4
-2
0
2
Fn
收益(
%)
Comparison of resistance composition of Opt1
Residual resistance decreases nearly 20%
Returns of total resistance
The returns are far more than the
numerical noise produced by numerical
calculation
Design results
3.2 The full ship hullform design
RTRr
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Returns of non-uniformity is 4.4%
The low press area in stern of Opt1 decreases obviously,
compared with the original ship!
Design results
“Hook-shape”disappeared
3.2 The full ship hullform design
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3.3 Other ship hullform design
Hullform design and model test validation
of Ocean surveillance ship
Multifunction ocean fisher hullform design
3000T buoy ship hullform design
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Design process
Principal dimensions and
coefficients
Hullform design and model test validation
of Ocean surveillance ship
Objective function: Total resistance (model scale) at Fr=0.2789
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Design results
Comparison of hull form Comparison of wave
Hullform design and model test validation
of Ocean surveillance ship
Comparison of the resistance between the original and Optimized (CFD)
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Model test validation
1.6 1.8 2 2.2 2.4 2.6 2.8
40
60
80
100
120
140
Vm(m/s)
Rtm
(N)
Design
Optimized
Hullform design and model test validation
of Ocean surveillance ship
Comparison of the resistance between the original and Optimized (Exp.)
Original
Optimized
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Model test of resistance for the optimized and the design case
Converted to actual ship, when Vs=14kN~16kN, ratio of
resistance decrease is 7.5%~9.5%!
Hullform design and model test validation
of Ocean surveillance ship
Model test validation
Optimized Original
Optimized
Vs = 14.2Kn
Vs = 16Kn
Original
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Design object
Multifunction(saury and squid hook)ocean fisher
Constraint conditions——
draft and CB are variable
Multifunction ocean fisher hull form design
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Constraint condition:1.Design draft changes from 3.3m to 4.4m;2.CB becomes smaller;3.Displacement is invariant.
Objective
Function
14kn total
resistance
12kn total
resistance
1 1 1
2 2 2
/
/
t t org
t t org
F R R
F R R
Draft and CB are
variable
Multifunction ocean fisher hull form design
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Comparison of numerical calculation results between the
optimized and original
Reduction of model total resistance at design speed is 6.5%.
0.89 0.9 0.91 0.92 0.93 0.94 0.95 0.96 0.970.96
0.97
0.98
0.99
1
1.01
1.02
1.03
1.04
F1
F2
可行解
最优解
Opt4
Opt3
Opt2Opt1
Design results
Multifunction ocean fisher hull form design
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3000T buoy ship hullform design
Main ship body/bulb bow
double design point automatic
optimal design
Design process Design results
OptimizedPrimary
scheme
Hullform design process
Satisfy
engineering
constraint
conditionsOptimal object:minimum
total resistance at 12kn and
16kn
3000T buoy ship automatic reconstruction
(main ship body+bulb bow)
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Comparison of resistance and
effective power
The effective power of optimized
decrease 8.8% at 16kn
Vs(Kn)
Pe(
Kw)
Vs(Kn) FnOriginal Optimized
ReductionRts(kN) Pe(kw) Rts(kN) Pe(kw)
8.0 0.1380 63.0 259.1 60.7 250.0 -3.5%
9.0 0.1550 78.2 362.2 77.0 356.3 -1.6%
10.0 0.1720 96.3 495.4 95.1 489.0 -1.3%
11.0 0.1890 116.2 657.7 114.5 647.8 -1.5%
12.0 0.2070 140.2 865.4 136.4 842.2 -2.7%
13.0 0.2240 165.6 1107.6 160.8 1075.1 -2.9%
14.0 0.2410 196.3 1414.0 187.0 1346.5 -4.8%
15.0 0.2580 236.2 1822.4 220.8 1703.7 -6.5%
16.0 0.2750 287.8 2369.0 262.6 2161.0 -8.8%
17.0 0.2930 347.9 3042.1 326.5 2855.6 -6.1%
18.0 0.3100 407.4 3772.0 386.5 3578.5 -5.1%
19.0 0.3270 467.8 4571.8 447.8 4376.3 -4.3%
3000T buoy ship hullform design
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The wave amplitude of the
optimized decrease obviously!
Comparison of free surface wave at
different speed
3000T buoy ship hullform design
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Engineering project Optimization
design area
Speed Object Resistance
reduction
Validation
300T fishery survey
ship
The whole ship 12.5kn RT 21.5% Model test validation of
optimal ship form
59m passenger ship The whole ship 12.0kn RT 7.4% ——
Explorer No.1 support
mother ship
Bow 12.5Kn RT 8.9% ——
300T fishery survey ship
Explorer No.1
support mother ship
Other Applications
59m passenger ship
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Hydrodynamic Configurations Design driven
by Global Flow Optimization
The Essence of the innovation method:
Conclusion remarks
• Scientization the pressure distribution around
the hull
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Thank you!
Application of Numerical Tank
The next step of Numerical Tank