Condair CP3 technical manual en pf
Transcript of Condair CP3 technical manual en pf
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1 Introduction 41.1 To the very beginning 41.2 Notes on the installation and operating instructions 4
2 For your safety 6
3 Product Overview 83.1 Models overview 83.2 Identificationoftheunit 93.3 Steamhumidifierconstruction 103.4 Functional description 113.5 Humidificationsystemoverview 123.6 Overview unit interconnection 133.7 Options 143.7.1 Options overview 143.7.2 Option details 153.8 Accessories 163.8.1 Accessories overview 163.8.2 Accessory details 173.9 Standarddelivery 183.10 Storing/Transportation/Packaging 18
4 Notes for the planning engineer 194.1 Selectingtheunitversion 194.1.1 Calculatingthemaximumrequiredsteamcapacity 194.1.2 Selectingtheunit 204.2 Selectingtheoptionsanaccessories 204.3 Selecting the control system 21
5 Mounting and installation work 245.1 Importantnotesformountingandinstallationwork 245.2 Mounting the unit 255.2.1 Notes on locating the unit 255.2.2 Mountingthehumidifier 275.2.3 Inspecting the installed unit 285.3 Steaminstallation 295.3.1 Overviewsteaminstallation 295.3.2 Positioningandmountingofthesteam
distributionpipes 305.3.3 Installing the steam distributors 335.3.4 Positioningandmountingofthefanunit 345.3.5 Installing the steam hose 355.3.6 Installing the condensate hose 365.3.7 Inspecting the steam installation 375.4 Water installation 385.4.1 Overview water installation 385.4.2 Notesonwaterinstallation 395.4.3 Inspectingthewaterinstallation 405.5 Electric installation 415.5.1 WiringdiagramCondairCP3Basic/Pro 415.5.2 WiringdiagramCP3ProLinkUpsystems 425.5.3 WiringdiagramOptionCVIandOptionTrafo 435.5.4 FusesF5forheatingvoltagesupply 435.5.5 InsertingtheCP3Card 445.5.6 Notes on electric installation 445.5.7 Inspecting the electrical installation 44
6 Operation 456.1 Functionofthedisplayandoperatingelements 456.2 Commissioning 45
6.3 Notes on operation 466.3.1 Remoteoperatingandfaultindication 466.3.2 Notes on the operation at ambient
temperatures≤0°C 466.3.3 Inspections during operation 476.3.4 Carrying out manual draining 476.4 Takingtheunitoutofoperation 476.5 Overviewandoperatingofthemenu 486.6 Interrogationfunctions 496.6.1 Interrogationoftheoperatinginformationin
theindicationlevel 496.6.2 Interrogationofunitinformation 506.6.3 Interrogationofthemalfunctionlist 516.7 Unitsettings 526.7.1 Launchingtheunitsettingsmenu 526.7.2 Selecting the dialogue language 526.7.3 Control settings 526.7.4 Cylinder settings 546.7.5 Setting the capacity limitation 556.7.6 ConfiguringtheOn/Offtimer 556.7.7 Activating/Deactivatingfaultcurrentrelayoperation 566.7.8 Settingtheoperationmodeformultipleunits 566.7.9 Watermanagementsettings 576.7.10Performingremoterelaytests 586.7.11 Setting the date 586.7.12 Setting the time 586.7.13 Setting the display contrast 586.8 Modbussettings 59
7 Maintenance 607.1 Importantnotesonmaintenance 607.2 Maintenance list 617.3 Removingandinstallingpartsformaintenance 627.3.1 Removalandinstallationofthesteamcylinder 627.3.2 Disassemblyandassemblyofthecleanable
steamcylindertypeD... 647.3.3 Removalandinstallationofthewatercup
and the water hoses 657.3.4 Removalandinstallationofthedrainpump 667.3.5 Removalandinstallationoftheinletvalve 667.4 Notes on cleaning the unit components 677.5 Notesoncleaningagents 697.6 Resettingthemaintenanceindication 69
8 Troubleshooting 708.1 Malfunctionlist 708.1.1 Systemfaults 708.1.2 Unitfaults 718.2 Resettingtheerrorindication(redLEDlights) 738.3 Notesonfaultelimination 738.4 Replacingthebackupbatteryonthe
controlboardoftheCondairCP3Pro 74
9 Taking out of service/Disposal 759.1 Takingoutofservice 759.2 Disposal/Recycling 75
10 Productspecifications 7610.1 Technicaldata 7610.2 Unitdimensions 77
Contents
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Limitation
ThesubjectoftheseinstallationandoperatinginstructionsarethesteamhumidifierCondairCP3 in its versions “Basic” and “Pro”. The various accessories (e.g. steam distributor, steam distributionsystem,etc.)areonlydescribedinsofarasthisisnecessaryforproperoperationoftheequipment.Furtherinformationonaccessoriescanbeobtainedintherespectiveinstructions.
These installation and operating instructions are restricted to the installation, commissioning, operation, servicing and trouble shootingofthesteamhumidifierCondairCP3andismeantforwelltrainedpersonnelbeingsufficientlyqualifiedfortheirrespectivework.
Theseinstallationandoperatinginstructionsaresupplementedbyvariousseparateitemsofdocumen-tation(sparepartslist,manualsforaccessories,etc.).Wherenecessary,appropriatecross-referencesare made to these publications in these installation and operating instructions.
1 Introduction
WethankyouforhavingpurchasedthesteamhumidifierCondairCP3.
ThesteamhumidifierCondairCP3incorporatesthelatesttechnicaladvancesandmeetsallrecog-nizedsafetystandards.Nevertheless,improperuseoftheCondairCP3mayresultindangertotheuserorthirdpartiesand/orimpairmentofmaterialassets.
Toensureasafe,proper,andeconomicaloperationofthesteamhumidifierCondairCP3,pleaseobserveandcomplywithallinformationandsafetyinstructionscontainedinthepresentinstallationandoperatinginstructionsaswellastheinstructionsgiveninthemanualsforthecomponentsusedinthehumidificationsystem.
Ifyouhavequestions,whicharenotorinsufficientlyansweredinthisdocumentation,pleasecontactyour Condair supplier. They will be glad to assist you.
1.2 Notes on the installation and operating instructions
1.1 To the very beginning
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Symbols used in this manual
CAUTION!Thecatchword“CAUTION”designatesnotesinthisdocumentationthat,ifneglected,maycausedamage and/or malfunction of the unit or other material assets.
WARNING!
Thecatchword“WARNING”usedinconjunctionwiththegeneralcautionsymboldesignatessafetyand danger notes in this documentationthat,ifneglected,maycausetoinjury to persons.
DANGER!
Thecatchword“DANGER”usedinconjunctionwiththegeneralcautionsymboldesignatessafetyand danger notes in this documentation that, ifneglected,may lead tosevere injury or even death of persons.
SafekeepingPleasesafeguardtheseinstallationandoperatinginstructionsinasafeplace,whereitcanbeim-mediatelyaccessed.Iftheequipmentchangeshands,thedocumentationshouldbepassedontothe new operator.
Ifthedocumentationgetsmislaid,pleasecontactyourCondairsupplier.
Language versionsThepresentinstallationandoperatinginstructionsareavailableinvariouslanguages.PleasecontactyourCondairsupplierforinformation.
Copyright protectionThepresentinstallationandoperatinginstructionsareprotectedundertheCopyrightAct.Passing-onandreproductionofthemanual(orpartthereof)aswellasexploitationandcommunicationofthecontentsareprohibitedwithoutwrittenpermissionbythemanufacturer.Violationofcopyrighttermsissubjecttolegalprosecutionandarisesliabilityforindemnification.
Themanufacturerreservestherighttofullyexploitcommercialpatentrights.
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2 For your safety
GeneralEverypersonworkingwiththeCondairCP3musthavereadandunderstoodthepresentinstallationandoperatinginstructionsbeforecarryingoutanywork.Knowingandunderstandingthecontentsofthepresentinstallationandoperatinginstructionsisabasicrequirementforprotectingthepersonnelagainstanykindofdanger,topreventfaultyopera-tion,andtooperatetheunitsafelyandcorrectly.
Allideograms,signsandmarkingsappliedtotheunitmustbeobservedandkeptinreadablestate.
QualificationofpersonnelAll actions described in the present installation and operating instructions (installation, operation, maintenance,etc.)mustbecarriedoutonlybywelltrainedandsufficientlyqualifiedpersonnelauthorised by the owner.Forsafetyandwarrantyreasonsanyactionbeyondthescopeofthismanualsmustbecarriedoutonlybyqualifiedpersonnelauthorisedbythemanufacturer.
ItisassumedthatallpersonsworkingwiththeCondairCP3arefamiliarandcomplywiththeap-propriateregulationsonworksafetyandthepreventionofaccidents.
Thisunitmaynotbeusedbypersons(includingchildren)withreducedphysical,sensoryormentalabilitiesorpersonswithlackingexperienceand/orknowledge,unlesstheyaresupervisedbyapersonresponsiblefortheirsafetyortheyreceivedinstructionsonhowtooperatetheunit.Childrenmustbesupervisedtomakesurethattheydonotplaywithunit.
Intended useThesteamhumidifierCondairCP3isintendedexclusivelyforairhumidificationviaasteamdis-tributororaventilationunitapprovedbythemanufacturerwithinthespecifiedoperatingcon-ditions(seechapter10“Productspecifications”).AnyothertypeofapplicationwithouttheexpresswrittenconsentofthemanufacturerisconsideredasnotconformingwiththeintendedpurposeandmayleadtotheCondairCP3becomingdangerous.Operationoftheequipmentintheintendedmannerrequiresthat all the information in these instal-lation and operating instructions is observed (in particular the safety instructions).
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Danger that may arise from the unit
DANGER!Danger of electrical shock!
The Condair CP3 is mains powered. One may get in touch with live parts when the unit is open. Touching live parts may cause severe injury or danger to life.Prevention:BeforecarryingoutanyworksettheCondairCP3outofoperationasdescribedinchapter6.4(switchofftheunit,disconnectitfromthemainsandstopthewatersupply)andsecurethe unit against inadvertent power-up.
WARNING! Hot water vapour - Danger of scalding!
The Condair CP3 produces hot water vapour. There is danger of scalding when getting in touch with hot water vapour. Prevention:Donotcarryoutanyworkonthesteamsystemduringoperation(steamlines,steamdistributor, fanunit,etc.). If thesteamsystemis leakyset theCondairCP3immediatelyoutofoperationasdescribedinchapter6.4.Correctlysealthesteamsystembeforeputtingtheunitintooperation again.
WARNING! Danger of burning!
During operation the components of the steam system get very hot (up to 100 °C). There is danger of burning when touching the hot components.Prevention: BeforecarryingoutanyworkonthesteamsystemsettheCondairCP3outofopera-tionasdescribedinchapter6.4,thenwaituntilthecomponentshavecooleddownsufficientlythuspreventingdangerofburning.
Behaviour in case of dangerIfitissuspectedthatsafe operation is no longer possible,thentheCondairCP3shouldimmedi-ately be shut down and secured against accidental power-up according to chapter 6.4. This canbethecaseunderthefollowingcircumstances:– iftheCondairCP3oritsmainscableisdamaged– iftheCondairCP3isnolongeroperatingcorrectly– ifconnectionsand/orpipingarenotsealed
AllpersonsworkingwiththeCondairCP3mustreportanyalterationstotheunit thatmayaffectsafetytotheownerwithoutdelay.
ProhibitedmodificationstotheunitNomodificationsmustbeundertakenontheCondairCP3withouttheexpresswrittenconsentofthemanufacturer.
Forthereplacementofdefectivecomponentsuseexclusivelyoriginal accessories and spare parts availablefromyourCondairsupplier.
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3 Product Overview
3.1 Models overview
SteamairhumidifiersCondairCP3areavailableintheversions“Basic" and “Pro”withdifferent heating voltages and steam capacities ranging from 5 kg/h up to a max. of 180 kg/h.
Heating voltage * Max. steamcapacity in kg/h
Graduation in kg/h
Model Condair CP3 Unit size / Number of units
Basic... Pro... Single unitsmall
Single unitlarge
Double unit large
400V3(400V/3~/50...60Hz)
5...15 1 5...15 5...15 116...45 1 16...45 16...45 1
52 -- 52 52 160 -- 60 60 170 -- 70 70 180 -- 80 80 190 -- 90 90 1
105 ** -- -- 105 1 1120 ** -- -- 120 1 1135 ** -- -- 135 1 1152 ** -- -- 152 2160 ** -- -- 160 2180 ** -- -- 180 2
230V3(230V/3~/50...60Hz)
5...15 1 5...15 5...15 116...30 1 16...30 16...30 1
44 -- 44 44 150 -- 50 50 160 -- 60 60 1
75 ** -- -- 75 1 190 ** -- -- 90 1 1
100 ** -- -- 100 2120 ** -- -- 120 2
230V1(230V/1~/50...60Hz) 5...8 1 5...8 5...8 1
* Other heating voltages on request** Link Up systems
Key model designation
Example:Condair CP3 Pro 45 400V3
UnitVersion:Pro Basic
Maximumsteamcapacityinkg/h:
Heatingvoltage:400V/3~/50...60Hz:400V3230V/3~/50...60Hz:230V3230V/1~/50...60Hz:230V1
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3.2 Identificationoftheunit
Theidentificationoftheunitisfoundonthetypeplate(forthelocationofthetypeplateseeunitoverview):
Condair AG, CH-8808 PfäffikonType: CP3 Pro 45 Ser.Nr.: XXXXXXX 11.06Heating Voltage: 400V / 3~ / 50...60Hz Power: 33.8 kWSteam Capacity: 45.0 kg/h Ctrl.Voltage: 230V / 1~ / 50...60HzWater Pressure: 1...10 bar Model: Main Unit / Modul A
Made in Switzerland
Type designation Serialnumber(7digits) Month/Year
Heating voltage
Maximum steam capacity per unit
Admissible water supply pressure
Powerconsumption
Model
Control voltage
Fieldwithcertificationsymbols
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3.3 Steamhumidifierconstruction
1 Housing(small,large) 2 Cable openings, top side 3 Main contactor 4 Powerboard 5 ControlboardwithCP3Card 6 Displayandcontrolunit 7 Remoteoperatingandfaultindicationboard 8 Operation status indicators 9 Cableopenings,bottomside10 Drainkey11 Unitswitch 12 Steam outlet 13 Water cup
14 Filling hose 15 Water supply hose 16 Inlet valve17 Overflowhose18 Drainconnection(notvisible)19 Watersupplypipe20 Drainpump 21 Type plate22 DataplateCP3Card 23 Steam cylinder24 Levelsensor 25 Auxiliary drain hose 26 Electrode plug
The illustration above shows the large unit
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3.4 Functional description
ThesteamhumidifierCondairCP3 is apressureless steamgenerator that utilizesanelectrodeheating.ThesteamhumidifierCondairCP3isdesignedforairhumidificationviaasteamdistributor(steamdistributionpipe,ventilationunitorsteamdistributionsystemOptiSorp).
Steam generationAny time steam is requested, the electrodes are supplied with voltage via main contactor. Simultane-ously,theinletvalveopensandwaterentersthesteamcylinderfromthebottomviawatercupandsupplyline.Assoonastheelectrodescomeincontactwiththewater,currentbeginstoflowbetweentheelectrodes,eventuallyheatingandevaporating thewater.Themore theelectrodesurface isexposed to water, the higher is the current consumption and thus the steam capacity.Uponreaching therequestedsteamcapacity, the inletvalvecloses. If thesteamgenerationde-creasesbelowacertainpercentageoftherequiredcapacity,duetoloweringofthewaterlevel(e.g.becauseoftheevaporationprocessordrainage),theinletvalveopensuntiltherequiredcapacityis available again.Iftherequiredsteamcapacityislowerthantheactualoutput,theinletvalveiscloseduntilthedesiredcapacityisachievedbyloweringofthewaterlevel(evaporationprocess).
Level monitoringA sensor provided in the steam cylinder cover detects when the water level gets too high. The mo-ment the sensor comes in contact with water, the inlet valve closes.
DrainageAsaresultoftheevaporationprocess,theconductivityofthewaterincreasesduetoanescalatingmineralconcentration.Eventually,aninadmissiblyhighcurrentconsumptionwouldtakeplaceifthisconcentrationprocesswerepermittedtocontinue.Topreventthisconcentrationfromreachingavalue,unsuitablyhighfortheoperation,acertainamountofwaterisperiodicallydrainedfromthecylinderandreplacedbyfreshwater.
ControlThe steam production can be controlled steplessly via the internal or an external continuous controller orwithanOn/Offcontrolviaanexternalhumidistat.
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3.5 Humidificationsystemoverview
1 Steamhumidifier 2 Steam connection 3 Water drain connection 4 Water supply connection 5 Filtervalve(accessory“Z261”) 6 Manometer(installationrecommended) 7 Funnelwithsiphon(buildingside) 8 Waterdrainhose(accessory“DS80”
9 Controlvoltagesupply10 Heatingvoltagesupply 11 Cable openings12 Steamhose(accessory“DS..”)13 Condensatehose(accessory“KS10”) 14 Steam distribution pipe (accessory“41-..”/“61-..”/“81-..”)15 Ventilationunit(accessory“FAN3S...”)
DS60DS80
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FAN3S CP Basic MFAN3S CP Basic L
FAN3S CP Pro M FCFAN3S CP Pro MFAN3S CP Pro L
BasicFAN3S CP Basic M FCBasic
Pro
DS808
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125...1250 µS/cm1...10 bar1...40 °C
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Z261
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KS10
61-..41-..
81-..
13DS60DS22
DS80
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3.6 Overview unit interconnection
Single unit (CP3 5...45)
I/O
I/O I/O
I/O
Main unit, Module A(CP3 5 ... 45)
Powe
r boa
rd
Control board
Heating voltage
Control voltage Control signal
Remote indication RFI
Main unit, Module B(CP3 46 ... 90)
Powe
r boa
rd
Heating voltage
Main unit, Module A(CP3 5 ... 45)
Control board
Powe
r boa
rd
Ribbon cable
Heating voltage
Control voltage Control signal
Remote indication RFI
Main unit, Module B(CP3 46 ... 90)
Powe
r boa
rd
Heating voltage
Main unit, Module A(CP3 5 ... 45)
Control board
Powe
r boa
rd
Ribbon cable
Heating voltage
Control voltage Control signal
Remote indication RFI
Extension unit, Module A(CP3 91... 135)
Control board
Powe
r boa
rd
Bus cable max. 50 m
Heating voltage
Control voltage
Double unit (CP3 5...90)
Double unit + single unit (CP3 Pro 5...135) or two double units (CP3 Pro 5...180) --->LinkUpsystems,Proversionsonly
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3.7 Options
3.7.1 Options overview
Condair CP3 Basic... / Condair CP3 Pro...
230V1 5...8
400V3 5...8 9...15 16...45 52/60/70/80/90 105/120/135 152/160/180
230V3 5...8 9...15 16...30 44/50/60 75/90 100/120
D... Cleanable steam cylinderCleanable steam cylinder as an alternative to the disposable steam cylinder built in as standard (see also chapter 3.7.2).
P/B 1x D3.. 1x D4.. 1x D6.. 2x D6.. 3x D6.. 4x D6..
RFI Remote operating and fault indicationPCB with relay contacts for the connection of remote displays for “Operation”, “Steam”, “Fault” and “Service”.
B * 1x RFI 1x RFI 1x RFI 1x RFI 1x RFI 1x RFI
OPS Overpressure setKit for mounting the water cup to the unit cover when operating the steam humidi fiers in systems with a duct air pressure of up to 10 kPa.
P/B 1x OPS 1x OPS 1x OPS 2x OPS 3x OPS 4x OPS
THV Terminals heating voltageSeparate terminals for systems where direct connection of heating voltage to main con-tactor (standard version) is not permitted by local regulations.
B * 1x M-THV 1x M-THV 1x L-THV 2x L-THV 3x L-THV 4x L-THV
e-LINKS e-LINKS CP3Gateway to connect the Condair CP3 to a building management system. Two versions are available: BACnet/IP or LonWorks.
P Configuration according to separate documentation
PG Cable gland P/B 1x PG 1x PG 1x PG 2x PG 3x PG 4x PG
SC.. Steam hose connector B * 1x SC22 1x SC60 1x SC80 2x SC80 3x SC80 4x SC80
SCCT.. Steam hose connector with condensate trap
B 1x SCCT22 1x SCCT60 1x SCCT80 2x SCCT80 3x SCCT80 4x SCCT80
CT Condensate trap P/B 1x CT22 1x CT60 1x CT80 2x CT80 3x CT80 4x CT80
MP Mounting profile P/B 1x MP 1x MP 1x MP 2x MP 3x MP 4x MP
CVI Internal control voltage P/B 1x M-CVI 1x M-CVI 1x L-CVI 1x L-CVI ** 2x L-CVI 2x L-CVI
TRAFO Transformer (400V/230V) P/B 1x M-Trafo 1x M-Trafo 1x L-Trafo 1x L-Trafo ** 2x L-Trafo 2x L-Trafo
B UnitversionBasicP UnitversionPro* StandardforunitversionPro** UnitversionBasicrequiresadditionallyoptionTHVforunitmoduleB
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3.7.2 Option details
Steam cylinderThesteamhumidifierisavailablewithtwo different typesofsteamcylinders:– Exchangeable steam cylinder type A... (standard version)– Cleanable steam cylinder type D... (option)
Thefollowingtablespresentanoverviewofthesteamcylindersusedinthedifferentmodels.
Condair CP3...400V3 5...8 9...15 16...25 26...45 52/60/70/80/90 105/120/135 152/160/180
For water conductivity from 125 to 1250 µS/cm
Exchangeable steam cylinder 1xA363 1xA464 1xA674 1xA664 2xA664 3xA664 4xA664
Cleanable steam cylinder 1xD363 1xD464 1xD674 1xD664 2xD664 3xD664 4xD664
For low water conductivity <125 µS/cm
Exchangeable steam cylinder 1xA343 1xA444 1xA654 1xA644 2xA644 3xA644 4xA644
Cleanable steam cylinder 1xD343 1xD444 1xD654 1xD644 2xD644 3xD644 4xD644
Condair CP3...230V3 5...8 9...15 16...21 22...30 44/50/60 75/90 100/120
For water conductivity from 125 to 1250 µS/cm
Exchangeable steam cylinder 1xA343 1xA444 1xA654 1xA644 2xA644 3xA644 4xA644
Cleanable steam cylinder 1xD343 1xD444 1xD654 1xD644 2xD644 3xD644 4xD644
Condair CP3...230V1 5...8
For water conductivity from 125 to 1250 µS/cm
Exchangeable steam cylinder 1xA342
Cleanable steam cylinder 1xD342
IfyouhavequestionsregardingthesteamcylinderspleasecontactyourCondairrepresentative.
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3.8 Accessories
3.8.1 Accessories overview
Accessories for water installation
Condair CP3 Basic... / Condair CP3 Pro...230V1 5...8400V3 5...8 9...15 16...45 52/60/70/80/90 105/120/135 152/160/180230V3 5...8 9...15 16...30 44/50/60 75/90 100/120
Filter valve Z261 (1 pcs. per system)
Accessories for steam installation
Condair CP3 Basic... / Condair CP3 Pro...230V1 5...8400V3 5...8 9...15 16...45 52/60/70/80/90 105/120/135 152/160/180230V3 5...8 9...15 16...30 44/50/60 75/90 100/120
Steam distribution pipe(Details see chapter 3.8.2)
1x 41-... 1x 61-... 1x 81-... 2x 81-... 3x 81-... 4x 81-...
Steam distribution system OptiSorp(Details see chapter 3.8.2)
––– System 1 System 2 System 3 System 4
Fan unit(Details see chapter 3.8.2)
Basic 1x FAN3S CP Basic M
or1x
FAN3S CP Basic M FC
1x FAN3S CP Basic L
2x FAN3S CP Basic L
3x FAN3S CP Basic L
4x FAN3S CP Basic L
Pro 1x FAN3S CP Pro M
or1x
FAN3S CP Pro M FC
1x FAN3S CP Pro L
2x FAN3S CP Pro L
3x FAN3S CP Pro L
4x FAN3S CP Pro L
Steam hose / meter 1x DS22 1x DS60 1x DS80 2x DS80 3x DS80 4x DS80Condensate hose / meter 1x KS10 2x KS10 3x KS10 4x KS10
Accessories for humidity control
Condair CP3 Basic... / Condair CP3 Pro...230V1 5...8400V3 5...8 9...15 16...45 52/60/70/80/90 105/120/135 152/160/180230V3 5...8 9...15 16...30 44/50/60 75/90 100/120
Humidity sensor for duct installation CDC (1 pcs. per system)Humidity sensor for room installation CRC (1 pcs. per system)Duct humidistat HBC (1 pcs. per system)Room humidistat HSC (1 pcs. per system)
General accessories
Condair CP3 Basic... / Condair CP3 Pro...230V1 5...8400V3 5...8 9...15 16...45 52/60/70/80/90 105/120/135 152/160/180230V3 5...8 9...15 16...30 44/50/60 75/90 100/120
All-weather protective housing Layout according to the separate data sheet
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Thesteamdistributionpipesareselectedonthebasisoftheduct width(forhorizontalinstallation)or the duct height(forverticalinstallation)andthecapacityofthesteamhumidifier.Important! Alwaysselectthelongestpossiblesteamdistributionpipe(optimumhumidificationdistance).
3.8.2 Accessory details
3.8.2.1 Steam distribution pipe 41-.../61-.../81-...
3.8.2.2 OptiSorp steam distribution system
TheOptiSorpsteamdistributionsystemisusedinventilationductswithashorthumidificationdistance(forthecalculationofthehumidificationdistancerefertochapter5.4.2).WhenorderinganOptiSorpsystemtheductdimensionmustbespecified.Pleaseconsultthedatainthefollowingtable.
Steam distribution pipes for Condair CP3 1)
Length (L) steam distribution pipe
Duct width (B)
Type 41-.. Type 61-.. Type 81-.. in mm 2) in mm
41-200 200 210...40041-350 61-350 81-350 3) 350 400...60041-500 61-500 81-500 3) 500 550...75041-650 61-650 81-650 650 700...90041-800 61-800 81-800 800 900...1100
41-1000 61-1000 81-1000 1000 1100...130041-1200 61-1200 81-1200 1200 1300...1600
61-1500 81-1500 1500 1600...2000 61-1800 81-1800 1800 2000.2400 61-2000 81-2000 2000 2200...2600 81-2300 2300 2500...2900 81-2500 2500 2700...3100
1) Material: CrNi steel 3) up to max. 30 kg/h steam capacity2) special length on request
Note:Ifthehumidificationdistance(seechapter5.4.2)hastobereducedfortechnicalreasons,theamountofsteamperbasicunitmustbedividedbetweentwo steam distribution pipes or the steam distribution system OptiSorpmustbeused.Ifthisisthecase,contactyourCondairsupplier.
OptiSorp Number of steam connectors
Max. steam capacity in kg/h 1)
Duct dimensionsWidth in mm Height in mm
System 1 1 45 (30) 450-2700 450-1650
System 2 2 90 (60) 450-2700 450-2200
System 3 3 135 (90) 450-2700 800-3200
System 4 4 180 (120) 450-2700 800-3200
1) For duct widths <600 mm the values in brackets apply
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3.9 Standard delivery
Thestandarddeliveryincludes:
– SteamhumidifierCondairCP3equippedwiththeoptionsorderedaccordingtochapter3.7,fixingsetandinstallationandoperatinginstructions(thisdocument),packagedincardboardbox– Unitsmall(WxHxD):456mmx620mmx280mm,shippingweight:26kg– Unitlarge(WxHxD):559mmx667mmx350mm,shippingweight:31kg
– Orderedaccessorieswithoperatinginstructionsaccordingchapter3.8,packedseparately
– Spare parts list
3.10 Storing/Transportation/Packaging
StoringStoretheunitinaprotectedareameetingthefollowingrequirements:
– Roomtemperature:1...40°C– Roomhumidity:10...75%rh
TransportationForoptimumprotectionalwaystransporttheunitintheoriginalpackaging.
Theweightofthesmallandthelargeunitismorethan20kg(weightwithoutpackaging:smallunit23kg,largeunit28kg).Therefore,alwaystransporttheunitwiththehelpofanotherpersonoruseaforkliftoracrane.Alwaysplacetheunitonitsbackside.
PackagingKeeptheoriginalpackagingoftheCondairCP3forlateruse.
Incaseyouwishtodisposeofthepackaging,observethelocalregulationsonwastedisposal.Neverdisposeofthepackagingtotheenvironment.
3.8.2.3 Fan unit
Thefanunits–incombinationwiththesteamhumidifiersCondairCP3–areusedforthedirectroomhumidification.Theyaremountedseparately above the unit to the wall.Thetypeoffanunitandtheamountrequiredisdependentonthesteamcapacityandonthetypeofthebasicunit(s)andcanbegath-eredfromthetableinchapter3.8.1.
Note:Furtherinformationonthefanunitscanbefoundinthesepa-rateinstallationandoperatinginstructionssuppliedwiththefanunit.
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4.1 Selecting the unit version
Themaximumrequiredsteamcapacitymustbecalculatedbasedononeofthefollowingformulas:
V•ρ mD= •(x2 - x1) 1000
or V mD= •(x2 - x1) 1000•ε
mD: maximumsteamdemandinkg/hV: volumeofsupplyairportionperhourinm3/h(forindirectroomhumidification)orroomvolume
tobehumidifiedperhourinm3/h(fordirectroomhumidification)ρ: specificgravityofairinkg/m3
ε: specificvolumeofairinm3/kgx2: desiredabsoluteroomairhumiditying/kgx1: minimumabsolutesupplyairhumidityin g/kgThevaluesforρ,ε, x2 and x1canbegatheredfromtheh,x-diagram or the Carrier-Diagramformoist air respectively.
Important notes:– Therequiredmaximumsteamcapacitydependsonthespecificapplicationandtheinstallation.
Thecalculatedsteamcapacitybasedontheaboveformulas,theh,xdiagramandtheconditionoftheairtobehumidifieddoesnotconsideranysteamloss(e.g.duetocondensationinthesteamhosesandthesteamdistributors),anyheatlossoftheunitaswellasanyabsorptionorreleaseofhumidityofmaterialslocatedintheroombeinghumidified.In addition, the calculated steam capacity does not consider any losses caused by the draining ratedependingonthewaterqualityaswellasanylossesoccurifthesteamhumidifierisoperatedonamainscircuitwithagroundfaultcircuitinterrupter.
Thetotalamountoflossesdependsontheentiresystemandmustbetakenintoconsiderationwhencalculatingtherequiredsteamcapacity.IfyouhaveanyquestionsregardingthecalculationofthesteamcapacitypleasecontactyourCondairsupplier.
– Forsystemswherethemax.requiredsteamcapacityvariesextensively(e.g.fortestfacilitiesorforsystemswithvariableairvolumeflow,etc.),pleasecontactyourCondairsupplier.
4 Notes for the planning engineer
Toselecttheunitversionthefollowingplanningstepsarerequired:
1. Calculating the required maximum steam capacity according chapter 4.1.1
2. Selectingtheunitversionfromthetableinchapter4.1.2
4.1.1 Calculatingthemaximumrequiredsteamcapacity
20
Condair CP3 Pro 45 400V3
4.1.2 Selecting the unit
Heating voltage * Max. steamcapacity in kg/h
Graduation in kg/h
Model Condair CP3 Unit size / Number of units
Basic... Pro... Single unitsmall
Single unitlarge
Double unit large
400V3(400V/3~/50...60Hz)
5...15 1 5...15 5...15 116...45 1 16...45 16...45 1
52 -- 52 52 160 -- 60 60 170 -- 70 70 180 -- 80 80 190 -- 90 90 1
105 ** -- -- 105 1 1120 ** -- -- 120 1 1135 ** -- -- 135 1 1152 ** -- -- 152 2160 ** -- -- 160 2180 ** -- -- 180 2
230V3(230V/3~/50...60Hz)
5...15 1 5...15 5...15 116...30 1 16...30 16...30 1
44 -- 44 44 150 -- 50 50 160 -- 60 60 1
75 ** -- -- 75 1 190 ** -- -- 90 1 1
100 ** -- -- 100 2120 ** -- -- 120 2
230V1(230V/1~/50...60Hz) 5...8 1 5...8 5...8 1
* Other heating voltages on request** Link Up systems
4.2 Selecting the options an accessories
For selecting the options and accessories see chapter 3.7 and 3.8.
21
4.3 Selecting the control system
The various control systems– System 1: Room humidity control
System1issuitedfordirectroomhumidification and air conditioning systems with mainly recirculated air.Thehumiditysensororhumidistatrespectivelyispreferablylocatedintheroomitselforintheexhaustairduct.
A1 humidity sensorB1 ventilationinterlockB2 airflowmonitorB3 safetyhumidistatB4 humidistatPII InternalP/PIcontrollerPIE External continuous controller (e.g.PIcontroller)Y inputsignalfromA1
– System 2: Room humidity control with continuous limitation of the supply air humiditySystem2issuitedforairconditioningsystemswithalarge portion of supply air, low supply air temperature, post-humidification, or variableairflowvolume. If thesupplyairhumidityexceedsthepresetvalue,thecontinuouslimitationiseffectedpriortotheroomhumiditycontrol.Thehumiditysensor(A1)ispreferablylocatedintheexhaustairductorintheroomitself.Thehumiditysensor(A2)forthelimitationofthesupplyairhumidityislocatedinthesupplyairductafterthesteamdistributionpipe.Thiscontrolsystemrequiresacontinuouscontrollerwiththeoption to connect a second humidity sensor.Attention! Thecontinuouslimitationofthesupplyairhumidityisnosubstituteforthesafetyhumi-distat.
A1/2 humiditysensorB1 ventilationinterlockB2 airflowmonitorB3 safetyhumidistatPII InternalP/PIcontrollerPIE External continuous controller (e.g.PIcontroller)Y inputsignalfromA1Z inputsignalfromA2
22
– System 3: Supply air humidity control with continuous output limitationSupply air humidity control (humidity sensor installed in supply air duct) should be used only where room humidity control is impracticable for technical reasons. Such systems alwaysrequireaPI-controller.Thehumiditysensor(A1)islocatedinthesupplyairductafterthesteamdistributionpipe.Thehumiditysensor(A2)forthecontinuousoutputlimitationislocatedinthesupplyairductbeforethesteamdistributionpipe.SuchasystemrequiresaPI-controllerwiththeoptiontoconnectasecond humidity sensor.
A1/2 humiditysensorB1 ventilationinterlockB2 airflowmonitorB3 safetyhumidistatPII InternalPIcontrollerPIE ExternalPIcontrollerY inputsignalfromA1Z inputsignalfromA2
Which humidity control system for which application?
Application Location of the humidity sensorroom or exhaust air duct supply air duct
Airconditioningsystemswith:–supplyairportionupto33% System 1 System 1–supplyairportionupto66% System 1 or 2 System 2 or 3–supplyairportionupto100% System 2 System 3– supply air humidity control — System 3Directroomhumidification System 1 —
Please contact your Condair supplier, if your application meets the following conditions:– Humidificationofsmallroomsupto200m3
– Airconditioningsystemswithahighnumberofairexchanges
– Systemswithvariableairvolumeflow
– Testfacilitieswithextremecontrolaccuracyrequirements
– Rooms with a high variation in max. steam capacity
– Systemswithtemperaturefluctuations
– Coldroomsandsystemswithdehumidification
23
Input signals
Control with external controller Control with internal PI controllerControl signals Humidity sensor signals
0...5VDC(Potentiometer135Ω...10kΩ) 0...5VDC (Potentiometer135Ω...10kΩ)1...5VDC 1...5VDC0...10VDC 0...10VDC2...10VDC 2...10VDC0...16VDC 0...16VDC3.2...16VDC 3.2...16VDC0...20mA 0...20mA4...20mA 4...20mA
Humidistat(24VOn/Off)
24
5 Mounting and installation work
QualificationofpersonnelAllmountingandinstallationworkmustbecarriedoutonlybywellqualifiedpersonnelauthorisedby the owner.Itistheowner’sresponsibilitytoverifyproperqualificationofthepersonnel.
General note Strictlyobserveandcomplywithallinformationgiveninthepresentinstallationandoperatinginstruc-tionsregardingthelocationoftheunitandtheinstallationofwater,steamandelectricity.
Observe and comply with all local regulations dealing with water, steam and electrical installations.
SafetySomeinstallationworkrequiresremovaloftheunitcover.Pleasenotethefollowing:
DANGER!Danger of electrical shock!
Youmaygetintouchwithlivepartswhentheunitisopen.Thesteamhumidifiermustbeconnectedtothemainsonlyafterallmountingandinstallationworkhasbeencompletedandthecoverhasbeen relocated properly.
CAUTION!The electronic componentsinsidethehumidifierarevery sensitive to electrostatic discharge. Whentheunitisopenforinstallationwork,appropriatemeasuresmustbetakentoprotectthesecomponentsagainstdamagecausedbyelectrostaticdischarge(ESDprotection).
5.1 Important notes for mounting and installation work
25
min
. 400
mm
B
min. 600 mm
Hmin. 250 mm
min. 400 mm
min
. 600
mm
50 mm
60...70 °C
1 ... 40 °Cmax. 75 %rhIP20
T
5.2 Mounting the unit
5.2.1 Notes on locating the unit
Condair CP3 ... 230V1 Basic Pro5...8
Condair CP3 ... 230V3 Basic Pro Basic Pro Basic Pro Basic Pro Basic Pro Pro Pro5...8 9...15 16...21 22...30 44/50/60 75/90 100/120
Condair CP3 ... 400V3 Basic Pro Basic Pro Basic Pro Basic Pro Basic Pro Pro Pro5...8 9...15 16...25 26...45 52/60/70/80/90 105/120/135 152/160/180
DimensionsHousing (BxHxT) in mm 456x620x280 1 1
559x667x350 1 1 2 3 4WeightsNet weight in kg 21 21 28 28 2x 28 3x 28 4x 28Operating weight in kg 26 32 65 65 2x 65 3x 65 4x 65
Module A
Module B
26
Theinstallationsiteofthesteamhumidifierdependslargelyonthelocationofthesteamdistributor(seechapter5.3).Toensure proper functioningofthesteamhumidifierandtoobtain an optimal efficiency,thefollowingpointsmustbeconsideredandobservedwhenchoosingthelocationforthesteamhumidifier:
– Installthesteamhumidifiersothatthelength of the steamhoseiskeptasshortaspossible(max. 4 m)andthattheminimum bend radius (R= 300 mm) and up-slope (20 %) or down-slope (5 %)ofthesteamhoseisobserved(seechapter5.3.5).
– ThesteamhumidifiersCondairCP3aredesignedforwall-mounting.Makesurethattheconstruc-tion(wall,pillar,floor-mountedconsole,etc.)towhichthehumidifiersaretobemounted,offersa sufficientlyhighload-bearingcapacity(takenoticeoftheweightinformationfoundinthedimensionsandweightstableabove),andissuitablefortheinstallation.
CAUTION!Donotmountthesteamhumidifierdirectlytotheventilationduct(insufficientstability).
– ThebackpaneloftheCondairCP3isretainingheatduringoperation(max.surfacetemperatureofthemetalhousingapprox.60-70°C).Makesure,therefore,thattheconstruction(wall,pillar,etc.)towhichtheunitsaretobemounted,doesnotconsistofheat-sensitivematerial.
– Installthesteamhumidifierinsuchamannerthatitisfreely accessiblewithsufficientspaceavailableformaintenancepurposes(refertotheaboveillustrationforminimumdistances).
– TheCondairCP3isprotectedaccordingtoIP20.Makesuretheunitsareinstalledinadrip-prooflocation and the admissible ambient conditions are complied with.
– ThesteamhumidifierCondairCP3mayonlybeinstalledinroomswithafloordrain.
CAUTION!If forsomereason theCondairCP3mustbe installed ina locationwithoutfloordrain, it ismandatorytoprovidealeakagemonitoringdevicetosafelyinterruptthewatersupplyincaseofleakage.
– WhenfixingtheCondairCP3useonlythefixingmaterialssuppliedwiththeunit.Iffixingwiththematerialssuppliedisnotpossibleinyourparticularcase,selectamethodoffixingthatisofsimilar stability.
– TheCondairCP3 isdesigned for installationandoperationwithinbuildings (admissible tem-peraturerangeseechapter10.1).ForoutdooroperationtheCondairCP3mustbeplacedinaweatherprotectivehousing.Ifambienttemperaturesnearorbelowthefreezingpointhavetobeexpected,theprotectivehousingmustequippedwithathermostatcontrolledheatingofsufficientcapacity. The water supply pipe must be equipped with a trace-heating and must be insulated up to the protective housing. Furthermore the special notes regarding the operation at ambient temperatures≤0°Cmustbeobserved(seechapter6.3.2).
27
5.2.2 Mountingthehumidifier
Procedure1. Marktheattachmentpoint“A”onthewall.
2. Drillholeforattachmentpoint“A”(diameter:8mm,depth:40mm).
3. Insert the supplied plastic plug, and tighten the screw until the distance between the wall and the screw head is 4 mm.
4. Unlockthetwoscrewsfixingthefrontpaneltotheunit,thenremovethefrontpanel.
5. Hanguptheunitontothescrewandadjustithorizontallyandverticallyusingaspiritlevel.Then,markthefixingpoints“B”.
6. Drilltheholesforthefixingpoints“B”(diameter:8mm,depth:40mm).
7. Insert the supplied plastic plugs, and tighten the screws until the distance between the wall and the screw head is 4 mm.
8. Hangtheunitupontothescrews.Beforetighteningthescrews,readjusttheunitwiththespiritlevel.
9. Reattachthefrontpanelandsecureitwiththetwoscrews.
d
e
bc
a
A
B
B
Dimensi-on
Housing size
small largea 228 mm 284 mmb 51 mm 51 mmc 500mm 545 mmd 90mm 144 mme 180mm 216 mm
28
5.2.3 Inspecting the installed unit
Checkthefollowingpoints:
Istheunitinstalledinthecorrectplace(seechapter5.2.1)?
Isthesupportingsurfacestableenough?
Istheunitcorrectlyaligned,verticallyandhorizontally?
Istheunitproperlysecured(seechapter5.2.2)?
Hasthefrontpaneloftheunitbeenrelocatedandcorrectlyfixedwiththetwoscrews?
29
5.3 Steam installation
5.3.1 Overview steam installation
FAN3S CP Basic MFAN3S CP Basic L
FAN3S CP Pro M FCFAN3S CP Pro MFAN3S CP Pro L
BasicFAN3S CP Basic M FCBasic
Pro
DS60DS80
Rmin. 300
mm
Ømin. 200 mm
max. 4 m
DS60DS22
DS80
61-...81-...
61-...
41-...
41-...
81-...
max.
4 m
min. 5 %–
min.
300 m
m
KS10
Rmin. 300 mm min. 5 %–
min. 20 %+
min. 20 %–
min. 20 %–
Pmin1500 Pa-800 Pa
Pmax
Pmin1500 Pa-800 Pa
Pmax
Ømin. 200 mm
KS10
30
Thecalculationof thehumidificationdistance “BN” isdependentonseveral factors.Fora roughestimationofthehumidificationdistance“BN”,thefollowingtableisuseful.Recommendedstandardvalueslistedinthistablearebasedonasupply-airtemperaturerangeof15°Cto30°C.Thevaluesgiven in bold type only apply to steam distribution pipes 41-..., 61-... and 81-..., the values in brackets apply to the OptiSorp steam distribution system.
Humidity at inletφ1in%rh
LengthofhumidificationdistanceBN in m Humidityatoutletφ2in%rh
40 50 60 70 80 905 0,9(0,22) 1,1(0,28) 1,4(0,36) 1,8(0,48) 2,3(0,66) 3,5(1,08)10 0,8(0,20) 1,0(0,26) 1,3(0,34) 1,7(0,45) 2,2(0,64) 3,4(1,04)20 0,7(0,16) 0,9(0,22) 1,2(0,30) 1,5(0,41) 2,1(0,58) 3,2(0,96)30 0,5(0,10) 0,8(0,17) 1,0(0,25) 1,4(0,36) 1,9(0,52) 2,9(0,88)40 – 0,5(0,11) 0,8(0,20) 1,2(0,30) 1,7(0,45) 2,7(0,79)50 – – 0,5(0,13) 1,0(0,24) 1,5(0,38) 2,4(0,69)60 – – – 0,7(0,16) 1,2(0,30) 2,1(0,58)70 – – – – 0,8(0,20) 1,7(0,45)
Forductwidths<600mmthehumidificationdistancefortheOptiSorpsystemincreasesbyapprox.50%
φ1in%rh: Relativesupplyairhumiditypriortohumidificationatthelowestsupplyairtemperatureφ2in%rh: Relativesupplyairhumidityafterthesteamdistributionpipeatmaximumcapacity
Example
given: φ1=30%rh,φ2=70%rh
humidificationdistanceBN: 1,4m(0.36mforsteamdistributionsystemOptiSorp)
Note:Ifthehumidificationdistancehastobereducedfortechnicalreasons,theamountofsteamper basic unit must be divided between two steam distribution pipes or the steam distribution system OptiSorpmustbeused.Ifthisisthecase,contactyourCondairsupplier.
5.3.2 Positioning and mounting of the steam distribution pipes
Thelocationforthesteamdistributionpipesshouldbedeterminedatthetimeofdimensioningtheairconditioningsystem.Pleasenotethefollowinginstructionstoensureproperhumidificationoftheduct air.
CalculatingthehumidificationdistanceThewater vapour, emitting from the steam distribution pipes, requires a certain distance to beabsorbedbytheambientairsothatitisnolongervisibleassteam.Thisdistanceisreferredtoashumidificationdistance“BN”andservesasabasisforthedeterminationoftheminimumdistancesfromtheupstreamcomponentsinthesystem.
HumidificationdistanceBN Expansion and mixing zone
φ1:Supplyairhumiditybeforehumidificationφ2:Supplyairhumidityafterhumidification
31
Minimum distances to be observedTopreventthewatervapour,thatisemittingfromthesteamdistributionpipe,fromcondensingondownstream system components, a minimum distance to the steam distribution pipe must be observed (dependsonthehumidificationdistance“BN”).
before/after constriction after expansion before bend
before branch before diffuser before control sensor
before/afterfilter/register before/afterfan,zoneexit
2,5xBNbeforeaerosolfilter
Installation notes and dimensionsThesteamdistributionpipesaredesignedforeitherhorizontalinstallation(ontheductwall)or,withaccessories,forvertical installation(intheductfloor).Theoutletorificesshouldalwayspointupwardsandatrightanglestotheairflow.
Ifpossible,thesteamdistributionpipesshouldbeinstalledonthepressure sideoftheduct(max. duct pressure 1500 Pa).Ifthesteamdistributionpipesareinstalledonthesuctionsideoftheduct,the maximum vacuum must not exceed 800 Pa.
Selectalocationfortheinstallation,tailoredtosuityourduct(seethefollowingillustrations)andpositionthesteamdistributionpipesintheductsothatauniformdistributionofsteamisachieved.
1.5 x BN * BN BN5 cm
32
Inpositioningthesteamdistributionpipes,thefollowingdimensionsshouldbeobserved:
Note:When locating theOptiSorp steamdistribution systempleasenote the instructions in theseparatedocumentationforthisproduct.
hmin
hminhmin
hmin
hminhmin
1/2 H1/2
H
H
1/3
2/3H
1/5
1/5
2/51/5
H2/72/73/7
1/51/5 H
2/51/5
1/4 H1/41/41/4
1/3 H1/31/3
2/7
2/7
3/7
H
1/21/2
1/5H
1/51/51/51/5
H
1/61/6
2/6
1/61/6
H
1/61/6
2/61/61/6
hmin
gmin gmin
gmin
gmin gmin
gmin
gmin.=100mmhmin.=85mm
Hmin.=250mm H≥400mm Hmin.=200mm
Hmin.=400mm Hmin.=350mm Hmin.=300mm
Hmin.=600mm Hmin.=500mm Hmin.=400mm
Hmin.=720mm Hmin.=600mm Hmin.=500mm
33
5.3.3 Installing the steam distributors
Detailedinformationontheinstallationofsteamdistributionpipes41-..,61-.../81-...andOptiSorpsteamdistributionsystemcanbefoundintheseparate“MountingInstructions”forthisproducts.
Guidelines for dimensioning the ventilation ducts– Tofacilitatetheinstallationofthesteamdistributionpipesandforcontrolpurposes,asufficiently
sized control opening should be planned.
– Withintherangeofthehumidificationdistance,theventilationductshouldbewaterproofed.
– Airductspassingthroughcoldroomsshouldbeinsulatedtopreventthehumidifiedairfromcon-densing along the duct wall.
– Poorairflowconditionswithintheairduct(e.g.causedbyobstacles,tightbends,etc.)canleadtocondensationofthehumidifiedair.
– Steam distribution pipes must not be mounted to round ducts.
IfyouhavequestionsrelatingtothedimensioningofventilationductsincombinationwithsteamhumidifiersCondairCP3,contactyourCondairsupplier.
34
5.3.4 Positioning and mounting of the fan unit
FAN3SCP...M FAN3SCP...MFC
FAN3SCP...L
mD max. 8kg/h 15kg/h 30kg/h 45kg/h
A min. 4.0 m 6.0 m 8.0 m 10.0 m
B min. 1.0 m 1.0 m 1.0 m 1.5 m
C min. 2.2 m 2.2 m 2.2 m 2.2 m
D min. 1.0 m 1.0 m 1.0 m 1.5 m
E min. 0.15 m
E max.(max.steamhoselength) 4.0 m (recommended: 2.0 m)
Note:Theminimumspacesinthetableapplyforaroomatmosphereof15°Candmax.60%rh.Forlowertemperaturesand/orhigherhumiditythevaluesshouldbeadjustedaccordingly
Note:Inordertoachieveauniformdistributionofthehumiditywithintheroom,additionalfactorssuchastheroomsize,theroomheight,etc.,mustbetakenintoconsiderationbesidesobservingtheminimumdistances.Ifyouhavequestionsconcerningthedirectroomhumidification,pleasecontactyour Condair supplier.
Furtherinformationisprovidedintheseparateinstallationandoperatinginstructionsforthefanunit.
Thefanunitismountedonthewallseparately above the unit.Toallowthesteamcomingfromthefanunittospreadoutevenly,withoutcondensingonobstacles(ceilings,joists,pillars,etc.),thefollowingminimumdimensionsmustbeobservedwhenselectingthelocationforthefanunit.
A
C
B
D
D
A
C
B
E
D
D
35
5.3.5 Installing the steam hose
Important! UseoriginalCondairsteamhoseexclusively.Othertypesofsteamhosescancauseundesiredoperationalmalfunctions.
Instructions for the hose layoutThehoselayoutdependsonthepositionofthesteamdistributionpipe:
– Steam distribution pipe is mounted morethan300mmabovethetopedgeofthehumidifier:
Initially, lead the steam hose with an upslope of at least 20% over a minimum height of 300 mm, then lead the hose with a minimum upslope of 20%and/oraminimum downslope of 5% to the steam distribution pipe.
– Steam distribution pipe is mounted lessthan300mmabovethetopedgeofthehumidifier:
Initially, the steam hose is led with an upslope of at least 20 % over a minimum height of 300 mmabovethetopedgeofthehumidifierandthendowntothesteamdistributionpipewithaminimum slope of 5 %.
– Thesteamhoseshouldbekeptasshortaspossible(max. 4 m)whileobservingtheminimum bend radius of 300 mm. Important!Allowancemustbemadeforapressure loss of 10 mm water column (approx. 100 Pa) per meter steam hose.Note:Ifyourparticularinstallationexceedsthemaximumsteamhoselengthof4mcontactyourCondair representative. In any case, steam hoses longer than 4 m must be insulated in their entire length.
– Reductionsinthecrosssectionsuchaskinksshouldbeavoidedthroughouttheentirelengthofthehose.Theinstallationofastopcockinthesteamhoseisnotpermissible.
min.
300 m
m
Rmin.
300 m
m
min. 5 % min. 20 %
max.
4 m
min.
300 m
mRmin.
300 mm
min. 20 %
max.
4 m
max.
4 m
min. 5 %
Rmin.
300 m
m
max.
4 m
min.
300 m
m
min. 20 %
min.
300 m
m
min. 20 %min. 5 %
Rmin. 300 m
mmin. 20%
36
– Steamhosesmustbepreventedfromsagging(condensatepockets);ifnecessary,supportwithpipeclamps,trough,orwallbrackets,orinstallacondensatedraininthesteamhose.
– Important!Whendecidingonthelengthandlayoutofthehose,itshouldbenotedthatthesteamhose may become somewhat shorter with progressive ageing.
Securing the hoseThesteamhosemustbesecuredtothesteamdistributionpipeandhumidifiersteamoutletbymeansofhose clamps. Caution!Donotovertightenthehoseclamponthesteamconnectorofthesteamhumidifier.
SteamlinewithfixedpipingForsteamlineswithfixedpiping,thesameinstructionsapplytothelayingofthepipingasalreadydescribed.Thefollowingadditionalnotesshouldbeobserved:
– The minimum internal diameter of 22 mm, 30 mm or 45 mm respectively should be applied overthewholelengthofthepiping.
– UseexclusivelyCupipeorstainlesssteel(min.DIN1.4301).– Tominimizethecondensateformation(=loss),thesteampipesmustbeinsulated.– The minimum bend radiusforsolidpipesis4-5 x internal diameter.– Connectionofthesteampipetothesteamdistributionpipeandtothesteamhumidifieriseffected
bymeansofshortlengthsofsteamhosesecuredwithhoseclamps.– Important! Allowancemustbemadeforapressure loss of 10 mm water column (approx.
100 Pa)permeterlengthorper90°bend.
5.3.6 Installing the condensate hose
Important! Use originalCondair condensate hose exclusively.Other types ofhoses can causeoperationalmalfunctions.
Thehoselayoutdependsonthepositionofthesteamdistributionpipe:
– Steam distribution pipe is mounted morethan300mmabovethetopedgeofthehumidifier:Condensatehoseisleddowntothehumidifierwithaminimum slope of 20 %,intheformofa siphon (min. hose bend diameter Ø200 mm ),andinsertedabout2cmintothespecifiedopening.
min.
300 m
m min. 20 %
Ømin. 200 mm
min.
300 m
m
min. 20 %
Ømin. 200 mm
37
– Steam distribution pipe is mounted lessthan300mmabovethetopedgeofthehumidifier:Condensate hose is led down with a minimum slope of 20 %,intheformofasiphon (min. hose bend diameter Ø200 mm),directlyintoadischargefunnel.
Note:Ifyourunitfeedsanumberofsteamdistributionpipes,theindividualcondensatehosesaretobeledintothedischargefunnel.
Important! Beforeputtingtheunitintooperation,thesiphonofthecondensatehosemustbefilledwith water.
5.3.7 Inspecting the steam installation
Usethefollowingchecklisttoascertainthatthesteaminstallationwasperformedcorrectly:
– Steam distribution pipe
Steamdistributors(steamdistributionpipeorOptiSorpsteamdistributionsystem)correctlypositionedandsecured(screwstightened)?
Aretheoutletorificesatrightanglestotheairflowdirection?
– Steam hose
Maximumlengthof4m?
Minimumbendradiusof300mm(4-5xinternaldiameterwithfixedpiping)?
Havetheinstructionsforhosepositioningbeenfollowed?
Steamhose:nosagging(condensatepocket)orcondensatedrainwithsiphon(hosebendwithaminimumdiameterof200mm)installedatthelowestpoint?
Rigidsteamlines:properlyinsulated?Correctinstallationmaterialused?Minimuminternaldiametermaintained?
Steamhose(s)securelyattachedwithclamps?
Heatexpansionduringoperationandshorteningofthehosewithageingtakenintoconsidera-tion?
– Condensate hose
Downslopeofatleast20%?
Siphon(min.ø200mm)existingandfilledwithwater?
Condensatehosecorrectlyfixedandnotkinked?
min.
300 m
mmin. 20 %
Ømin. 20
0 mm
min.
300 m
m
min. 20 %
Ømin. 20
0 mm
38
DS80
125...1250 µS/cm1...10 bar1...40 °C
ø40 mm
ø10/8 mm
G 1/2"
Z261
≥ 40 mm
G 1/2"
min
. 50
cm
min. 10 %–
min. 10 %–
5.4 Water installation
5.4.1 Overview water installation
39
Water supplyThewatersupplyistobecarriedoutaccordingtothefigurefoundinchapter5.4.1andtheapplicablelocalregulationsforwaterinstallations.Theindicatedconnectionspecificationsmustbeobserved.
– Theinstallationofthefiltervalve(accessory“Z261”,alternativelyashut-offvalveanda5µmwaterfiltercanbeused)shouldbemadeascloseaspossibletothesteamhumidifier.
– Admissible mains pressure 1.0 to 10.0 bar (hammer-free system)Formainspressures>10bar,theconnectionmustbemadeviaapressurereducingvalve(ad-justedto1.0bar).Formainspressures<1.0barpleasecontactyourCondairsupplier.
– Notesonwaterquality:– ForthewatersupplyoftheCondairCP3,useexclusivelyuntreated drinking water.– Theuseofadditivessuchascorrosioninhibitors,disinfectants,etc.is not allowed, since
theseadditivesmayendangerhealthandaffectproperoperation.
– IftheCondairCP3shallbeoperatedwithsoftenedorpartlysoftenedwater,pleasecontactyour Condair supplier.
– The connection material must be pressure-proof and certifiedforuseindrinkingwatersystems.
– Important!Beforeconnectingthewaterline,thelineshouldbewellflushedout.
CAUTION! Thethreadatthehumidifierconnectionismadeofplastic.Toavoidovertightening,theunionnutofthewaterpipemustbetightened by hand only.
Water drainThewaterdrainistobecarriedoutaccordingtothefigurefoundinchapter5.4.1andtheapplicablelocalregulationsforwaterinstallations.Theindicatedconnectionspecificationsmustbeobserved.
– Makesurethatthedrainpipeiscorrectlyfixedandeasilyaccessibleforinspectionsandcleaningpurposes.
– Thedrainingtemperatureis:80…90 °C (approx.70...80°Cwithactivateddrainwatercooling).Usetemperature-resistantinstallationmaterialsonly!
5.4.2 Notes on water installation
40
5.4.3 Inspecting the water installation
Checkthefollowingtopics:
– Water supply
Hasfiltervalve(accessory“Z261”)orshut-offvalveand5µmwaterfilterrespectivelybeeninstalledinsupplyline?
Haveadmissiblewaterpressure(1–10bar)andadmissibletemperature(1–40°C)beenobserved?
Doesthesupplycapacitymatchthehumidifierandistheminimuminsidediameterofthesup-plypipemaintainedthroughouttheentirelength?
Are all components and pipes properly secured and are all threaded connections securely tightened?
Isthewatersystemproperlysealed?
Doesthewatersupplyinstallationmeettherequirementsofthelocalregulationsforwaterinstallations?
– Water drain
Istheminimuminsidediameterofthedrainpipeof40mmmaintainedthroughouttheentirelength?
Hasdrainpipebeeninstalledwithadownslopeofatleast10%?
Hastheheatresistanceofthematerialusedbeenverifiedtobeatleast100°C?
Isthedrainhoseproperlysecured(hoseclampsatunitconnectiontightened)?
Does thewaterdrain installationmeet the requirementsof the local regulations forwaterinstallations?
41
5.5 Electric installation
5.5.1 Wiring diagram Condair CP3 Basic/Pro
A1
Contr
oller
(acti
ve) o
r hum
idity
sens
orA2
Co
ntroll
er (p
assiv
e), s
et JP
3 to p
ositio
n 5V
A3
On/O
ff con
trolle
r, set
JP3 t
o pos
ition 2
4VA4
Lim
itatio
n sign
alBA
T Ba
ckup
batte
ry CP
3 Pro
(CR2
032,
Lithiu
m 3V
)B1
Ve
ntilat
ion in
terloc
kB2
Sa
fety h
umidi
stat
B3
Airflo
w mo
nitor
F1
Inter
nal fu
se “P
ower
boar
d” (6
.3 A,
slow
actin
g)
F3
Inter
nal fu
se “P
ower
boar
d” co
ntrol
signa
l (315
mA,
slow
actin
g)F4
Int
erna
l fuse
“Pow
er bo
ard”
24 V
DC su
pply
(V+)
(315
mA,
slow
actin
g)F5
Ex
terna
l fuse
heati
ng vo
ltage
supp
lyF6
Ex
terna
l fuse
contr
ol vo
ltage
supp
lyH1
Re
mote
oper
ating
and f
ault i
ndica
tion
J Sh
ort c
ircuit
ed, if
no ex
terna
l mon
itorin
g dev
ices a
re co
nnec
tedJ2
Lin
k Up s
ystem
“Pow
er bo
ard”
JP1
Term
inatio
n Link
Up s
ystem
JP3
Jump
er co
ntrol
signa
l
K Ex
terna
l safe
ty ch
ain (2
30V/
5A)
K1
Main
conta
ctor (
for co
nnec
ting t
he he
ating
volta
ge su
pply
to the
unit)
M Ve
ntilat
ion un
itQ5
Ex
terna
l ser
vice s
witch
heati
ng vo
ltage
supp
lyQ6
Ex
terna
l ser
vice s
witch
contr
ol vo
ltage
supp
lyX0
Co
nnec
tion t
ermi
nal h
eatin
g volt
age (
unit v
ersio
n Pro
)X1
Co
nnec
tion t
ermi
nal c
ontro
l volt
age
X6
Conn
ectio
n to m
odule
B
* su
pplie
d with
do
uble
units
4 3 2 1 2 1Analog Out
F1
100m
A
Sensor Supply Max. 60mA
Unit O
NSt
eam
Servi
ceEr
ror
Fault
Rem
ote B
oard
12
34
56
78
910
H1
Q5 K1 X0 F5
L1L2
L3
L1L2
L3PE
L1L2
L3
Heati
ng M
odule
B
400 V
/3~/50
..60 H
z23
0 V/3~
/50..6
0 Hz
Q5
F5L1
NPE
230 V
/1~/50
..60 H
z
Q5 K1 X0 F5
L1L2
L3
L1L2
L3PE
L1L2
L3
Heati
ng M
odule
A
400 V
/3~/50
..60 H
z23
0 V/3~
/50..6
0 Hz
Q5
F5L1
NPE
230 V
/1~/50
..60 H
z
Modu
le B
Modu
le A
Supp
ly ca
ble *
(1.5
m)
CONT
ROL B
OARD
POW
ER B
OARD
POW
ER B
OARD
J3 DRIV
ER B
J2 FAUL
T RE
MOTE
J1 D
RIVE
R A
J4(R
S485
)
CP3 C
ard
Main
unit
CR20
32BA
T
REMO
TE
LINK UP EXTERNAL CON. CPU BOARD
D+D–
GND
5V24
V
X15
J2
PEPE
SC2
SC1
NL1 X1
F1 6
.3 AT
INLETDRAINCONTA.L' N L' N
X4
CONT
. SIGN
.GN
DIN
V+ X10
JP3
L' N
X3
24V5
V
5V24
V
SAFE
TY CH
AIN
CONTACTOR DRAIN INLET SC SYSTEM
LEVE
L SEN
SOR
GND
SWITCHL1FU N L1SW NSW
X2
SCL' N
X16
S1S2 LE
VEL S
ENS.
CURR
ENT S
ENSO
R
X5
MAIN
SUPP
LYMO
DULE
B PEP1
NP X6
LIM. S
IGN.
GND
INEX
T. SUP
.5V
GND2
4V
X11
X14
F4 3
15m
AT
F3 315mAT
JP1JP4JP5
J1
J4
M
L1N
+–
P / P
I+
–P
/ PI
A1A4
140Ω
...10kΩ
A2
On/O
ffA3
GNDINV+
INV+
JP324
V5V
Q6 230 V
/1~/50
..60 H
zL1
NPE
F6
B3K B2 B1
J
∆p max.
JP324
V5V
from
contac
torto
cylind
er
REMO
TE
LINK UP EXTERNAL CON. CPU BOARD
D+D–
GND
5V24
V
X15
J2
PEPE
SC2
SC1
NL1 X1
F1 6
.3 AT
INLETDRAINCONTA.L' N L' N
X4
CONT
. SIGN
.GN
DIN
V+ X10JP
3
L' N
X3
24V5
V
5V24
V
SAFE
TY CH
AIN
CONTACTOR DRAIN INLET SC SYSTEM
LEVE
L SEN
SOR
GND
SWITCHL1FU N L1SW NSW
X2
SCL' N
X16
S1S2 LE
VEL S
ENS.
CURR
ENT S
ENSO
R
X5
MAIN
SUPP
LYMO
DULE
B PEP1
NP X6
LIM. S
IGN.
GND
INEX
T. SUP
.5V
GND2
4V
X11
X14
F4 3
15m
AT
F3 315mAT
JP1JP4JP5
J1
J4
from
contac
torto
cylind
er
CPU
cab
le *
(1.5
m)
42
5.5.2 Wiring diagram CP3 Pro Link Up systems
A1
Contr
oller
(acti
ve) o
r hum
idity
sens
orA2
Co
ntroll
er (p
assiv
e), s
et JP
3 to p
ositio
n 5V
A3
On/O
ff con
trolle
r, set
JP3 t
o pos
ition 2
4VA4
Lim
itatio
n sign
alBA
T Ba
ckup
batte
ry CP
3 Pro
(CR2
032,
Lithiu
m 3V
)B1
Ve
ntilat
ion in
terloc
kB2
Sa
fety h
umidi
stat
B3
Airflo
w mo
nitor
F1
Inter
nal fu
se “P
ower
boar
d” (6
.3 A,
slow
actin
g)
F3
Inter
nal fu
se “P
ower
boar
d” co
ntrol
signa
l (315
mA,
slow
actin
g)F4
Int
erna
l fuse
“Pow
er bo
ard”
24 V
DC su
pply
(V+)
(315
mA,
slow
actin
g)F5
Ex
terna
l fuse
heati
ng vo
ltage
supp
lyF6
Ex
terna
l fuse
contr
ol vo
ltage
supp
lyH1
Re
mote
oper
ating
and f
ault i
ndica
tion
J Sh
ort c
ircuit
ed, if
no ex
terna
l mon
itorin
g dev
ices a
re co
nnec
tedJ2
Lin
k Up s
ystem
“Pow
er bo
ard”
JP1
Term
inatio
n Link
Up s
ystem
JP3
Jump
er co
ntrol
signa
l
K Ex
terna
l safe
ty ch
ain (2
30V/
5A)
K1
Main
conta
ctor (
for co
nnec
ting t
he he
ating
volta
ge su
pply
to the
unit)
Q5
Exter
nal s
ervic
e swi
tch he
ating
volta
ge su
pply
Q6
Exter
nal s
ervic
e swi
tch co
ntrol
volta
ge su
pply
X0
Conn
ectio
n ter
mina
l hea
ting v
oltag
e (un
it ver
sion P
ro)
X1
Conn
ectio
n ter
mina
l con
trol v
oltag
eX6
Co
nnec
tion t
o mod
ule B
* su
pplie
d with
doub
le un
its**
supp
lied w
ith Li
nk U
p sys
tems
CON
TROL
BOA
RDCO
NTR
OL B
OARD
J3 DRIV
ER B
POW
ER B
OARD
EXT
ENSI
ON M
ODUL
E B
(if e
xist
ing)
J2 FAUL
T RE
MOT
E
J1 D
RIVE
R A
J4
CP3
Card
Exte
ns. u
nit
Safety ChainLoop
for s
afet
y ch
ain
78
POW
ER B
OARD
MA
IN U
NIT
MO
DU
LE A
EXTE
NSI
ON
UN
IT M
OD
ULE
AM
AIN
UN
IT M
OD
ULE
B
Exte
nsio
nM
odul
e B
(if e
xist
ing)
Sa
fety
cha
in fo
r Ext
ensi
on u
nit (
by c
lient
)
POW
ER B
OARD Set J
umpe
r on
JP1
Link
Up
cabl
e **
(10
m)
Supp
ly c
able
* (1
.5 m
)
CPU
cab
le *
(1.5
m)
CR20
32B
AT
REMO
TE
LINK UP EXTERNAL CON. CPU BOARD
D+D–
GND
5V24
V
X15
J2
PEPE
SC2
SC1
NL1 X1
F1 6
.3 AT
INLETDRAINCONTA.L' N L' N
X4
CONT
. SIGN
.GN
DIN
V+ X10
JP3
L' N
X3
24V5
V
5V
CONTACTOR DRAIN INLET SC SYSTEM
SWITCHL1FU N L1SW NSW
X2
SCL' N
X16
S1S2 LE
VEL S
ENS.
X5
MAIN
SUPP
LYMO
DULE
B PEP1
NP X6
LIM. S
IGN.
GND
IN X11F4
F3 315mAT
JP1JP4JP5
J1
J4
4 3 2 1 2 1Analog Out
F1
100m
A
Sensor Supply Max. 60mA
Unit O
NSt
eam
Servi
ceEr
ror
Fault
Rem
ote B
oard
12
34
56
78
910
H1
POW
ER B
OARD
J3 DRIV
ER B
J2 FAUL
T RE
MOTE
J1 D
RIVE
R A
J4(R
S485
)
CP3 C
ard
Main
unit
CR20
32BA
T
REMO
TE
LINK UP EXTERNAL CON. CPU BOARD
D+D–
GND
5V24
V
X15
J2
PEPE
SC2
SC1
NL1 X1
F1 6
.3 AT
INLETDRAINCONTA.L' N L' N
X4
CONT
. SIGN
.GN
DIN
V+ X10
JP3
L' N
X3
24V5
V
5V
CONTACTOR DRAIN INLET SC SYSTEM
SWITCHL1FU N L1SW NSW
X2
SCL' N
X16
S1S2 LE
VEL S
ENS.
X5
MAIN
SUPP
LYMO
DULE
B PEP1
NP X6
LIM. S
IGN.
GND
IN X11
F4
F3 315mAT
JP1JP4JP5
J1
J4
+–
P / P
I+
–P
/ PI
A1A4
140Ω
...10kΩ
A2
On/O
ffA3
GNDINV+
INV+
JP324
V5V
JP324
V5V
Q6 230 V
/1~/50
..60 H
zL1
NPE
F6
B3K B2
B1
J
Q5 K1 X0 F5
L1L2
L3
L1L2
L3PE
L1L2
L3
Heati
ng M
odule
A
400 V
/3~/50
..60 H
z23
0 V/3~
/50..6
0 Hz
Q5
F5L1
NPE
230 V
/1~/50
..60 H
z
Q5 K1 X0 F5
L1L2
L3
L1L2
L3PE
L1L2
L3
Heati
ng M
odule
A
400 V
/3~/50
..60 H
z23
0 V/3~
/50..6
0 Hz
Q5
F5L1
NPE
230 V
/1~/50
..60 H
z
Q5 K1 X0 F5
L1L2
L3
L1L2
L3PE
L1L2
L3
Heati
ng M
odule
B
400 V
/3~/50
..60 H
z23
0 V/3~
/50..6
0 Hz
Q5
F5L1
NPE
230 V
/1~/50
..60 H
z
REMO
TE
LINK UP EXTERNAL CON. CPU BOARD
D+D–
GND
5V24
V
X15
J2
PEPE
SC2
SC1
NL1 X1
F1 6
.3 AT
INLETDRAINCONTA.L' N L' N
X4
CONT
. SIGN
.GN
DIN
V+ X10
JP3
L' N
X3
24V5
V
5V
CONTACTOR DRAIN INLET SC SYSTEM
SWITCHL1FU N L1SW NSW
X2
SCL' N
X16
S1S2 LE
VEL S
ENS.
X5
MAIN
SUPP
LYMO
DULE
B PEP1
NP X6
LIM. S
IGN.
GND
IN X11
F4
F3 315mAT
JP1JP4JP5
J1
J4
Q6
230 V
/1~/
50..6
0 Hz
L1N
PE
F6∆p ma
x.
43
5.5.4 Fuses F5 for heating voltage supply
Heating voltage Max. steamcapacity
[kg/h]
Model Condair CP3 Unit design
**
Nominal power[kW]
Nominal current
[A]
Main fuses F5
[A]Basic... Pro...
400V3(400V/3~/50...60Hz)
5...8 5...8 5...8 EK 6.0 8.7 3x109...12 9...12 9...12 EK 9.0 13.0 3x 16
13...15 13...15 13...15 EK 11.3 16.3 3x2016...20 16...20 16...20 EG 15.0 21.7 3x 2521...25 21...25 21...25 EG 18.8 27.1 3x 3526...30 26...30 26...30 EG 22.5 32.5 3x4031...42 31...42 31...42 EG 31.5 45.5 3x5043...45 43...45 43...45 EG 33.8 48.8 3x 63
52 52 52 DG 2x19.5 2x 28.1 2x(3x40)60 60 60 DG 2x 22.5 2x 32.5 2x(3x40)70 70 70 DG 2x 26.3 2x37.9 2x(3x50)80 80 80 DG 2x30.0 2x 43.3 2x(3x50)90 90 90 DG 2x 33.8 2x 48.8 2x(3x63)105 -- 105 DG+EG 3x 26.3 3x37.9 3x(3x50)120 -- 120 DG+EG 3x30.0 3x 43.3 3x(3x50)135 -- 135 DG+EG 3x 33.8 3x 48.8 3x(3x63)152 -- 152 2xDG 4x 28.5 4x 41.1 4x(3x50)160 -- 160 2xDG 4x30.0 4x 43.3 4x(3x50)180 -- 180 2xDG 4x 33.8 4x 48.8 4x(3x63)
230V3(230V/3~/50...60Hz)
5...8 5...8 5...8 EK 6.0 15.8 3x209...15 9...15 9...15 EK 11.3 29.6 3x40
16...21 16...21 16...21 EG 15.8 41.4 3x5022...26 22...26 22...26 EG 19.5 51.2 3x 6327...30 27...30 27...30 EG 22.5 59.1 3x80
44 44 44 DG 2x 16.5 2x 43.4 2x(3x63)50 50 50 DG 2x 18.8 2x49.3 2x(3x63)60 60 60 DG 2x 22.5 2x59.1 2x(3x80)75 -- 75 DG+EG 3x 18.8 3x49.3 3x(3x63)90 -- 90 DG+EG 3x 22.5 3x59.1 3x(3x80)100 -- 100 2xDG 4x 22.5 4x59.1 4x(3x63)120 -- 120 2xDG 4x 22.5 4x59.1 4x(3x80)
230V1(230V/1~/50...60Hz)
5 5 5 EK 3.8 16.3 206...8 6...8 6...8 EK 6.0 26.1 35
** EK=Singleunitsmall/EG=Singleunitlarge/DG=Doubleunitlarge
Note:Theminimumcrosssectionofthesupplycablemustcomplywiththelocalregulations.
5.5.3 Wiring diagram Option CVI and Option Trafo
Option CVI Option Trafo
M
L1 N Q5
K1
XE1
F5
L1 L2 L3
L1 L2 L3400 V/3~/50..60 Hz230 V/3~/50..60 Hz
N PE
L1 L1 L2 L3 N PEF7
6.3 AT
B3K
B2
B1
∆p
max. B3K
B2
B1
∆p
max.
M
L1 N
0 500 480 440 400 0 Si220460
PE
L1 L1 L2 L3L3 PE
F7 F8
K1L1 L2 L3
Q5
F5L1 L2 L3
400 V/3~/50..60 HzPE
XE1
F7/F8 = 6.3 ATTrafo
PEPESC2SC1NL1
X1
MAIN SUPPLYPEPESC2SC1NL1
X1
MAIN SUPPLY
44
5.5.5 Inserting the CP3 Card
All important operating parameters such as the maximum steam capacity, the heating voltage, the numberofbaseunitsaswellasthedifferentiationbetweenmainandextensionunitarepermanentlystoredontheCP3Card.Beforeyoustarttheelectricalinstallation,check whether the CP3 Card is installed.If it isnot,check whether the type designation on the CP3 Card supplied corresponds with the type designation on the data plate of the unit (the data plate is located above the type plate of the unit).Ifthedesignationsmatch,placetheCP3Cardinthecardholderoncontrolprint.Thencoverthedataplateabovethetypeplatewiththedataplatesupplied(self-adhesive).IfthetypedesignationontheCP3Cardandthedataplatedonotmatch,theCP3Cardmustnotbeinstalled.Ifthisisthecase,contactyourCondairsupplier.
5.5.6 Notes on electric installation
– The electric installation must be carried out according to the wiring diagram in chapter 5.5.1 or 5.5.2andtheapplicablelocalregulations.Allinformationgiveninthecorrespondingwiringdiagrammustbefollowedandobserved.
– All cables must be lead into the unit via the cable openings equipped with cable glands (e.g. op-tion“PG-cablegland”).Thecablefortheheatingvoltagesupplymustbeleadintotheunitfromthe bottom via the cable opening equipped with the clamp strap. Fix the cable with the clamp strap.
– Makesurethecablesdonotscrubonanycomponents.
– Maximum cable length and required cross section per wire must be observed.
– Thesupplyvoltagesforheatingandcontrolmustmatchtherespectivevoltagesstatedinthewiring diagram.
5.5.7 Inspecting the electrical installation
Checkthefollowingpoints:
Dothesupplyvoltagesforheatingandcontrolcomplywiththerelevantvoltagesgiveninthewiringdiagram?
IsthecorrectCP3Cardinserted?
Arethevoltagesupplies(heatingandcontrolvoltage)correctlyfused?
Istheserviceswitch“Q..”installedinthesupplylinefortotheheatingandcontrolvoltage?
Areallcomponentscorrectlyconnectedaccordingtothewiringdiagram?
Areallconnectingcablesfastened?
Aretheconnectingcablesfreeoftension(passedthroughcableglands?)
Doestheelectricinstallationmeettheapplicablelocalregulationsforelectricinstallations?
Isthefrontpanelmountedandcorrectlyfixedwiththetwoscrews?
45
6 Operation
Display and control unitFunction: ConfigurationoftheCondairCP3. Indicationofoperatingparameters. Resetofmaintenancecounteranderrorindication.
red LED “Error”Function: TheLEDlightsincaseofamalfunctionoftheunit.The
typeofmalfunctionisshowninthedisplay,seechap-ter8).
TheLEDflashesalternatelywiththegreenLEDiftheexternalsafetychain(ventilationinterlock,safetyhumi-distat,etc.)isopen.
yellow LED “Warning”Function: TheLEDlightsifthecylindermaintenanceisdue.
green LED “Steam”Function: TheLEDlightsiftheunitproducessteam. TheLEDflashesalternatelywiththeredLEDifthe
externalsafetychain(ventilationinterlock,safetyhumidistat,etc.)isopen.
Drain keyFunction: Manualdrainingofthesteamcylinder.Afterhaving
pressedthedrainkey,thedrainingiscontrolledviathe display and control unit.
Unit switchFunction: Switchestheunitonandoff.Theswitchisilluminated
when the unit is running.
6.1 Function of the display and operating elements
6.2 Commissioning
Proceedasfollowswhenputtingtheunitintooperation:
1. Examinethesteamhumidifierandinstallationforpossibledamage.
DANGER!
Damageddevicesordeviceswithdamagedinstallationmaypresentdangertohumanlifeorcause severe damage to material assets. Damaged units and/or units with damaged or faulty installation must not be operated.
2. Checkwhetherthefrontpanelismountedandfixedwiththetwoscrews.
3. Open the filtervalve(ortheshut-offvalve,respectively)inthewatersupplyline.4. Verifythesethumidityvalueatthehumiditycontrolleroratthehumidistat,andreadjustasre-
quired.
5. Switch on the service switchesformainssupplies(heatingandcontrolvoltage).
46
STARTUP: CP3 PRO
INIT MODULeXXXXXXXXXXXXXXXXXXXX
Menu Set
Thesteamhumidifiercarriesoutasystem test, during which all the LEDslightupandtheoppositedisplayisshown.
Ifafailureoccursonthesystemtest,acorrespondingerrormessageis shown in the display.
After the system test the unit is innormal operation mode. The display shows the standard operating display (first page of theindicationlevel).Note:ThecontentsofthestandardoperatingdisplaydependsontheactualoperatingstatusandontheconfigurationoftheCondairCP3andcandifferfromtheoppositedisplay.
As soon as the humidity controller or the humidistat requires humidity, powerisswitchedonforheating.Theinletvalveopens(slightdelay)and thesteamcylinderfillswithwater.Assoonas thesubmergedelectrodesheatthewaterupthegreenLEDlightsupandafterafewminutes(approx.5–10minutes,dependingontheconductivityofthewater)steamisproduced.
StandbyCP3 P45 400V3
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX2014-01-21 12:00:00Menu Set
Demand :100%CP3 P45 400V3
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX2014-01-21 12:00:00Menu Set
Note:IftheCondairCP3isoperatedwithwateroflowconductivityitmayhappenthatthemaximumsteamcapacity isnotreachedinthefirst fewhoursofoperation.This isnormal.Assoonastheconductivityhasreachedasufficientlevel(duetothevaporisationprocess)thehumidifierwillreachthe maximum steam capacity.
6. Actuate the unit switchofthesteamhumidifier.Switch lights up.
6.3 Notes on operation
6.3.1 Remote operating and fault indication
Viatheoperatingandfaultindicationthefollowingoperatingstatusareshownremotely:
Activated remote indication relay
When? Display on unit
H1 “Error” Amalfunctionispresent,furtheropera-tion is not possible, the heating voltage is interrupted
RedLEDlightsAn error message is shown in the display
H2 “Service” Steam cylinder maintenance is due. The unitremainsoperationalforacertaintime
YellowLEDlightsThe service warning message is shown in the display
H3 “Steam demand” Steamdemand/Steam production
GreenLEDlightsThe standard operating display is shown.
H4 “Unit on” Unitreadyforoperation UnitswitchlightsThe standard operating display is shown.
6.3.2 Notesontheoperationatambienttemperatures≤0°C
Ifduringoperationambienttemperatures≤0°Cmustbeexpected(operationoftheCondairCP3inaprotectivehousingoutsidethebuilding),thestandbydrainingfunctionmustbesetto“Full”andtheperiodoftimeinstandbyoperationafterwhichanautomaticcylinderdrainingtakesplacemustbesetto1hour(seechapter6.7.9).
47
6.3.3 Inspections during operation
DuringoperationtheCondairCP3andthehumidificationsystemhavetobeinspectedweekly.Onthisoccasioncheckthefollowing:
• thewaterandsteaminstallationforanyleakage.
• thesteamhumidifierandtheothersystemcomponentsforcorrectfixingandanydamage.
• theelectricinstallationforanydamage.
Iftheinspectionrevealsanyirregularities(e.g.leakage,errorindication)oranydamagedcompo-nentstaketheCondairCP3outofoperationasdescribedinchapter6.4.Then,contactyourCondairrepresentative.
6.3.4 Carrying out manual draining
Proceedasfollowstodraintheunitmanually:
Manual Drain
Modul A
Press START or STOP
Esc SetStart
6.4 Taking the unit out of operation
Inordertotakethesteamhumidifieroutofoperation,performthefollowingsteps:
1. Iftheunithastobeswitchedoffbecauseofamalfunction,pleasenotetheerrorcodeoftheactualerror message shown in the display.
2. Closetheshut-offvalveinthewatersupplyline
3. Startmanualdraining(seechapter6.3.4)andwaituntilthesteamcylinderisempty.
4. Actuate the unit switch5. Disconnectsteamhumidifierfromthemains:Switchoffallserviceswitchestomainssup-
plies(heatingandcontrolvoltage)andsecureswitchesin“off”positionagainstaccidentallybeingswitchedon,orclearlymarktheswitches.
6. Ifambient temperatures ≤0°Cmustbeexpectedwhentheunitisoutofoperation (operation oftheCondairCP3inaprotectivehousingoutsidethebuilding):drainthewatersupplypipeandthewaterfilter(filtervalve).
WARNING! Danger of burning!
Ifsteamwasproducedjustbeforetheunitistakenoutofoperation,waitbeforeopeningtheunitandletthesteamcylindercooldowntopreventdangerofburning.
1. Brieflypressthedrainkey. The drain dialogue appears in the display.
2. Pressthe<Start>key.Theheatingvoltageisinterruptedandthedrain pump starts. The yellowLEDflashes. To stop the drain cycle press the <Stop>key.Note:Bypressingthe<Esc>keytheunitreturnstotheindicationlevel. A drain cycle in progress will be stopped automatically.
48
Demand :50%CP3 P90 400V3
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX2014-01-21 12:00:00Menu Set
Software :1.14LA02CP3 P90 400V3
Controlsign.:0-10VLimitsignal :0-10VModbus Addr.:1Menu Set
Power Limit :100%CP3 P90 400V3
Request A :50%Request B :50%∑ Steam :45kg/hMenu Set
Cylindertype:A644CP3 P90 400V3
Operating HoursCylinder A :22hCylinder B :21hMenu Mdl B
Info
ErrorHistory:Set
Unit Status :Set
Esc Set
User CodeUser Code
88088808 Enter Number Enter Number Confirm with Set Confirm with SetEsc Set
UserUser
Settings :SetSettings :SetModbus :SetModbus :Set
Maintenance :SetMaintenance :Set
EscEsc Set
Drain Factor:1.0CP3 P90 400V3
Conductivity:>125µSStandbyDrain:PartialForce Drain :OnMenu Mdl B
TimerCP3 P90 400V3
On/Off Timer:OffPower Limit :OffHum.Setpoint:OffMenu Set
Main Menu
User :SetEngineering :SetHum.Setpoint:45%rH
Info :Set
Esc Set
Main Menu
Engineering :SetHum.Setpoint:45%rH
Info :Set
Esc Set
User :Set
Main Menu
Hum.Setpoint:45%rH
Info :Set
Esc Set
Benutzer :SetEngineering :Set
Main MenuInfo :Set
Esc Set
User :SetEngineering :SetHum.Setpoint:45%rH
6.5 Overview and operating of the menu
The operating and display unit is operated via the four keys located just below the display. The 4 status fields at the bottom of the display show the active keys the functions assigned to them.
Menu overview
actual key setting
keys
Indication level
Menu level
Operating
Menu Info– Interrogation of unit information– Interrogation of the malfunction list
Menu User– Resetting the maintenance counter– Unit settings– Modbus settings
StandbyCP3 P45 400V3
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX2014-01-21 12:00:00Menu Set
Menu EngineeringThe engineering level requires special knowledge and may only be served by a Condair service technician.
Modifying humidity setpoint Note: this menu item appears only, if the internal P/PI controller is activated and the humidity setpoint timer is deactivated!
49
6.6 Interrogation functions
6.6.1 Interrogation of the operating information in the indication level
In the normal operating mode the operating and display unit is in the indication level. The indication levelformsaloopthatincludesseveralpagesholdingoperatinginformationwhichcanbeaccessedwiththearrowkeys.Thevariousdisplaysoftheindicationlevelareshownbelow.
Standard operating display
TheappearanceofthestandardoperatingdisplaydependsontheactualoperatingstatusandtheconfigurationoftheCondairCP3.Thefollowingdisplayarepossible.
Demand :100%CP3 P90 400V3
Limiter : 70% 2014-01-21 12:00:00Menu Set
Standard operating display with control via the external controller– Standby(nohumiditydemand)orDemand%(humiditydemand
present)– Setsupplyairlimitationin%*
*thisparameterappearsonlyifexternalsupplyairlimitationisacti-vated
Act.Humidity: 75%rHCP3 P90 400V3
Hum.Setpoint: 50%rHLim.Humidity: 60%rHLim.Range : 70-90%Menu Set
Standard operating display with control via the internal controller– Actualhumidityin%rh– Setnominalhumidity%rh– Setsupplyairlimitationin%**– Setrangeforsupplyairlimitationin%**
** these parameters appear only if internal supply air limitation isactivated
Info page: Settings
Software :1.14LA02CP3 P90 400V3
Controlsign.:0-10VLimitsignal :0-10VModbus Addr.:1Menu Set
– Softwareversion(1.14)/languageversion(LA02)– Setcontrolsignalrange(signalY)– Setcontrolsignalrangeforthesupplyairlimitation(signalZ).Ap-
pearsonlyifsupplyairlimitationisactivated.– SetModbusaddressoftheunit
Info page: Performance data
Power Limit :100%CP3 P90 400V3
Request A :50%Request B :50%∑ Steam :45kg/hMenu Set
– Setpowerlimitationin%– ActualhumiditydemandunitAin%rh– ActualhumiditydemandunitBin%rh(ifpresent)– Actualsteamcapacityoftheunitinkg/h
Info page: Steam cylinder type and operating hours
Cylindertype:A644CP3 P90 400V3
Operating HoursCylinder A :20hCylinder B :20hMenu Set
– Steam cylinder type– OperatinghoursofthesteamcylinderAsincethelastreset.– OperatinghoursofthesteamcylinderBsincethelastreset.
Info page: Drain settings
Drain Factor:1.0CP3 P90 400V3
Conductivity:>125µSStandbyDrain:FullForced Drain:OffMenu Set
– Setdrainfactor– Conductivityofthewater– Set draining type in standby operation– Settimeintervalforforceddraining
50
6.6.2 Interrogation of unit information
Selectthelistwiththeunitinformation:Path:Main menu > Info > Unit Status
Press< > and < >keys,inordertoselecttheunitinformationavailableinthelist:
1 Total operating hours since the initial commissioning.
2 ActualcurrentunitA(andB)
3 Actualstatusoftheremoteindicationrelay“Steam”
4 Actualstatusoftheremoteindicationrelay“Service”
5 Actualstatusoftheremoteindicationrelay“Error”
6 Actualstatusoftheremoteindicationrelay“Uniton”
7 Actual signal value at analog output 1 (corresponds to the actual steamcapacityconvertedtothesignalrangeof0...10V)
8 Actualsignalvalueatanalogoutput2(0...10V)
9 CalculatedmeandraintimeinsecondsofunitA(andB)
10 CurrentaveragerequestofunitA(andB)
11 ActualstatusofthemaximumlevelsensorinthesteamcylinderA(andB)
12 CountershowingthenumberoftimesthemaximumlevelinthesteamcylinderA(andB)hasbeenexceeded
13 ActualstatusoftheinletvalveofunitA(andB)
14 ActualstatusofthedrainpumpofunitA(andB)
15 ActualstatusofthemaincontactorofunitA(andB)
Pressthe<Esc>keyseveraltimestoquittheunitinformationlistandtoreturn to the standard operating display.
Info Page: Timer settings
TimerCP3 P90 400V3
On/Off Timer :OffPower Limit :OffHum.Setpoint:OffMenu Set
– ActualstatusofOn/Offtimer– Actualstatusofpowerlimittimer– Actualstatusofhumiditysetpointtimer(appearsonlyifinternalP/PI
controllerisactivated)
Remote ServiceOffRemote ErrorOffRemote Unit OnOnRemote Analog Out-10.0 VRemote Analog Out-20.0 VAverage Drain TimeA 0.0 s B 0.0 s
Max. Level SensorA Off B OffMax. Level CounterA 0 B 0Inlet ValveA Off B OffOutlet PumpA Off B OffMain ContactorA Off B Off
Average RequestA 100% B 0 %
Unit Status
0hActual currentA 0.0 A B 0.0 A
System Operating Hour
2014-01-21 12:00:00Esc Set
1
2
4
5
6
7
8
9
10
11
121314
15
Remote SteamOff 12.00.00
3
51
6.6.3 Interrogation of the malfunction list
Selecttheerrorhistorylist:Path:Main menu > Info > ErrorHistory
Thelasterrorthatoccurredisshownwith:– runningnumberoftheerror– dateandtimeofoccurrence(versionProonly)– errorcode(Warning:W...,Error:E...)– error message– additionalinfotextregardingtheerror
Press< > and < >keys,inordertoselectfurthererrormessagesinthe list.
Pressthe<Esc>keyseveral timestoquit theerrorhistory listandtoreturn to the standard operating display.
Theerrormessagesgeneratedbythelast20malfunctionsthatoccurredaresavedinthemalfunctionlistoftheCondairCP3andcanbeinterrogated.
ErrorHistory
E32A HumSensor brokenNo sensor signalHumidity sensor def.
01/05 11.11.06 12.34
2014-01-21 12:00:00Esc Set
52
6.7 Unit settings
6.7.1 Launching the unit settings menu
Selecttheunitsettingsmenu:Path:Main menu > User > Password entry: 8808 > Settings
Pressthe< > and < >keysinordertoselecttheindividualsettingsinthe settings menu. Detailedinformationonthedifferentsettingsarefoundinthefollowingchapters.
6.7.2 Selecting the dialogue language
Settings
Controls :SetCylinder :SetPower Limit :Set
Language :English
On/Off Timer :SetEsc Set
Select “Language”inthesettingsmenu,thenpressthe<Set>key.Intheupcomingmodificationdialogueselectthedesireddialoguelan-guage.Afterconfirmation,theunitautomaticallyswitchestotheselecteddialogue language.Factorysetting: countryspecificOptions: divers languages
6.7.3 Control settings
Select “Controls”inthesettingsmenu,thenpressthe<Set>key.
The control settings appear. The settings available depend on the se-lected signal source and the control type. The opposite display shows themaximumnumberofsettingsavailable.
Settings
Controls :SetCylinder :SetPower Limit :Set
Language :English
On/Off Timer :SetEsc Set
Description of the control settings
– SignalSource: Selectingthesignalsource.Factorysetting: AnalogOptions: Analog, Modbus
– Timeout: SettingthetimeoutforcontrolsignaltransmissionviaModus.Note:thissettingisavailableonlyiftheparameter“SignalSource”issetto“Modbus”.Factorysetting: 5 secondsSettingrange: 1 .... 600 seconds
Remote Test :SetDate :19.10.07Time :12:00
Water Manag.:Set
Contrast :15
Settings
Controls :SetCylinder :SetPower Limit :Set
Language :English
On/Off Timer :SetEsc Set
GFCI-Mode :OnMulti-Mode :Sequence
Integr.-Time:8minLim. Control:OnLimitsignal :0-10V
P-Band :18%rH
Limit Min :70%rHLimit Max :90%rH
Controls
Timeout :5sHum.Control :Int.(PI)Controlsign.:0-10V
SignalSource:Modbus
Hum.Setpoint:SetEsc Set
53
– Hum.Control: Selectingthecontroltype.Factorysetting: ExternOptions: Extern(externalcontinuouscontroller), 24VOn/Off(externalOn/Offhumidistat), Int. (P)(InternalPcontroller) Int. (PI)(InternalPIcontroller)
– Controlsign.: Selectingthecontrolsignal.Note:ThissettingisavailableonlyiftheinternalorexternalPorPIcontrol-ler is activated.Factorysetting: 0–10VOptions: 0–5V, 1–5V, 0–10V, 2–10V, 0–16V, 3.2–16V,
0–20mA, 4–20mA
– Hum.Setpoint: ThismenuitemisavailableonlyiftheinternalPorPIcontrollerisactivated.Withtheparametersinthe“Hum.Setpoint”submenuyoudeterminewhethertheCondairCP3istobecontrolledwithafixhumiditysetpoint(factoryset-ting)orwhetheritistobeoperatedtimercontrolledwithdifferenthumiditysetpoints.
– Control with fixhumiditysetpoint:
Timerdeactivated,humiditysetpointadjust-able(factorysetting:50%rH,Settingrange:15...95%rH)
– Timer controlled with different humidity setpoints:
Ifthetimerisactivated,uptoeightswitchingpoints(events1-8)withdifferenthumiditysetpointscanbedefined.
Eachswitchingpointisdefinedbyaweekdayorweekdayrange,theswitchingpointandthe humidity setpoint.
Configurationnotes:– thesettingsofaneventremainactiveuptothenextevent.– thesoftwaredoesnotcheck theplausibilityof the timersettings.
Therefore,makesureyoursettingsmakesense.– theOn/Offtimer(seechapter6.7.6)overridesthehumiditysetpoint
timer.
– P-Band: Settingtheproportionalrangein%fortheinternalP/PIcontroller.Note:ThissettingisavailableonlyiftheinternalPorPIcontrollerisactivated.Factorysetting: 18 %Settingrange: 6...65 %
– Integr.-Time: SettingtheintegraltimeinminutesfortheinternalPIcontroller.Note:ThissettingisavailableonlyiftheinternalPIcontrollerisactivated.Factorysetting: 8 minutesSettingrange: 1...60 minutes
Hum.Setpoint
Hum.Setpoint:50%rH
Timer :Off
Esc Set
Hum.Setpoint
Event 1 :06:00Event 2 :18:00Event 3 :--:--
Timer :On
Event 4 :--:--Esc Set
Event 2
Time :18:00Hum.Setpoint:30%rH
Weekday :Mo-Fr
Esc Set
54
6.7.4 Cylinder settings
Settings
Controls :SetCylinder :SetPower Limit :Set
Language :English
On/Off Timer :SetEsc Set
Cylinder
Cyl. Number :644Cyl. Line :Dispos
Esc Set
Select “Cylinder”inthesettingsmenu,thenpressthe<Set>key.
Thecylindersettingsappear.Pressthe< > and < >keysinordertoselect the individual settings and press the <Set> key to call up themodificationdialoguefortheselectedsetting.
Description of the cylinder settings
– Cyl. Line: Selectingthecylindertype.Factorysetting: DisposOptions: Dispos(DisposablecylinderA..) Clean (CleanablecylinderD..)
– Cyl. Number: SelectingthecylindernumberFactorysetting: according the installed cylinderOptions: 342, 343, 363, 444, 464, 654, 644, 664, 674
– Lim. Control: Activating/Deactivatingthesupply air limitation (signal Z). Note:ThissettingisavailableonlyiftheexternalorinternalPorPIcontrol-ler is activated.Factorysetting: OffOptions: On, Off
– Limitsignal: Selectingthesupplyairlimitation signal. Note:ThissettingisavailableonlyiftheexternalorinternalPorPIcontrol-ler and the supply air limitation are activated.Factorysetting: 0–10VOptions: 0–5V, 1–5V, 0–10V, 2–10V, 0–16V, 3.2–16V,
0–20mA, 4–20mA
– Limit Min: Settingthelowerlimitvaluein%rhforthesupplyairlimitation.Note:ThissettingisavailableonlyiftheinternalPorPIcontrollerandtheand the supply air limitation are activated.Factorysetting: 70 %rhSettingrange: 15 ... 95 %rh
– Limit Max: Settingtheupperlimitvaluein%rhforthesupplyairlimitation.Note:ThissettingisavailableonlyiftheinternalPorPIcontrollerandtheand the supply air limitation are activated.Factorysetting: 90 %rhSettingrange: 15 ... 95 %rh
55
Settings
Cylinder :SetPower Limit :SetOn/Off Timer :Set
Controls :Set
GFCI-Mode :OnEsc Set
6.7.5 Setting the capacity limitation
Select “Power Limit” inthesettingsmenu,thenpressthe<Set>key.Withtheparametersinthe“PowerLimit”submenuyoudeterminewhethertheCondairCP3istobeoperatedwithafixcapacitylimit(factorysetting)or whether it is to be operated with a timer controlled capacity limitation. Note:setthedesiredcapacitylimitationin % of the maximum capacity ofthehumidifier.
– Operation with fixcapacitylimit:
Timer deactivated, capacity limit adjust-able(factorysetting:100%,Settingrange:30...100%).
– Timer controlled capacity limitation:
Ifthetimerisactivated,uptoeightswitchingpoints(events1-8)withdifferentcapacitylimitscanbedefined.
Eachswitchingpointisdefinedbyaweek-dayorweekdayrange,theswitchingpointand the capacity limit.
Configurationnotes:
– thesettingsofaneventremainactiveuptothenextevent.
– the software does not check the plausibility of the timer settings.Therefore,makesureyoursettingsmakesense.
– theOn/Offtimer(seechapter6.7.6)overridesthecapacitylimittimer.
Power Limit
Power Limit :100%
Timer :Off
Esc Set
Power Limit
Event 1 :06:00Event 2 :18:00Event 3 :--:--
Timer :On
Event 4 :--:--Esc Set
Event 2
Time :18:00Power Limit :50%
Weekday :Mo-Fr
Esc Set
Settings
Power Limit :SetOn/Off Timer :SetGFCI-Mode :On
Cylinder :Set
Multi-Mode :SequenceEsc Set
6.7.6 ConfiguringtheOn/Offtimer
Select “On/Off Timer”inthesettingsmenu,thenpressthe<Set>key.Withtheparametersinthe“On/OffTimer”submenuyoudeterminewhetherornottheCondairCP3istobeswitchedonandofftimercontrolled.
– On/Offtimerdeactivated:
On/Off Timer
Timer :Off
Esc Set
56
6.7.7 Activating/Deactivating fault current relay operation
Settings
On/Off Timer :SetGFCI-Mode :OnMulti-Mode :Sequence
Power Limit :Set
Water Manag.:SetEsc Set
Select “GFCI-Mode”inthesettingsmenu,thenpressthe<Set>key.IntheupcomingmodificationdialogueselectwhetherornottheCondairCP3isconnectedtoafaultcurrentrelayprotectedmainssupply.Factorysetting: OnOptions: On (mainssupplywithfaultcurrentrelayprotec-
tion) Off (mainssupplywithoutfaultcurrentrelay
protection)
On/Off Timer
Event 1 :06:00Event 2 :22:00Event 3 :--:--
Timer :On
Event 4 :--:--Esc Set
Event 2
Time :22:00Mode :On
Weekday :Mo-Fr
Esc Set
6.7.8 Setting the operation mode for multiple units
Settings
GFCI-Mode :OnMulti-Mode :SequenceWater Manag.:Set
On/Off Timer :Set
Remote Test :SetEsc Set
Select “Multi-Mode” in thesettingsmenu, thenpress the<Set> key.Intheupcomingmodificationdialogueyoudeterminehowthedemandedsteam capacity is shared among the units.Factorysetting: SequenceOptions: Sequence(sequentialloadsharing) Parallel (evenloadsharing)
Note:ThissettingisavailableonlyonmainmoduleAofmultipleunits.
– On/Offtimeractivated:
Ifthetimerisactivated,uptoeightswitch-ingpoints(events1-8)withdifferentOn/Offeventscanbedefined.
Eachswitchingpointisdefinedbyaweek-dayorweekdayrange,theswitchingpointand the operating mode.
Configurationnotes:
– thesettingsofaneventremainactiveuptothenextevent.
– the software does not check the plausibility of the timer settings.Therefore,makesureyoursettingsmakesense.
– theOn/Offtimeroverridesallothertimers.
Notes on Multi-Mode settings– Sequence:thedemandisdistributedasfollows:thefirstcylinder(ModuleA)takes0–50%of
thedemandandthesecondcylinder(ModuleB)51–100%.Inordertoensurebalancedcylinderoperatinghourstheparameters“Seq.Rotation”and“Seq.Interval”mustbesetaccordinglyintheengineering level.
– Parallel:Thedemandisdistributedevenlyonbothcylinders,i.e.withademandof50%bothcylindersworkingwith50%demand.
57
6.7.9 Water management settings
Select “Water Manag.”inthesettingsmenu,thenpressthe<Set>key.
The water management settings menu appears. Pressthe< > and < >keysinordertoselecttheindividualsettingsandpress the <Set>keytocallupthemodificationdialoguefortheselectedsetting.
Settings
Multi-Mode :SequenceWater Manag.:SetRemote Test :Set
GFCI-Mode :On
Date :19.10.07Esc Set
Description of the water management settings
– Conductivity: Selectingtheconductivityrangeofthesupplywater.Factorysetting: >125μS/cmOptions: >125μS/cm, <125μS/cm
– Drain Factor: SettingthedrainfactorFactorysetting: 1.0Settingrange: 0.5...2.0
– StandbyDrain: Selectingthetypeofdrainingwhichtakesplaceafteracertaintime(seefollowingsetting)ofstandby operation.Factorysetting: FullOptions: Full (completedraining)* Partial(partialdraining)** Off(drainingdeactivated)* with outdoor operation it is mandatory to use this setting.
** Thecylinderisdrainedsofarthatthewaterdoesnottouchtheelec-trodes any longer.
– StandbyDelay: Settingtheperiodoftimeinstandbyoperationafterwhichanautomaticcylinderdrainingtakesplace.Factorysetting: 72 hoursSettingrange: 1...720 hours ******withoutdooroperationitismandatorytosettheperiodoftimeinstandby
operation after which an automatic cylinder draining takes place to1 hour.
– Force Drain: Activating/Deactivatingtheforceddrainingwhichtakesplaceafteracer-taintimeofoperation.Theforceddrainingtakesplacealsoduringsteamproduction.Factorysetting: OffOptions: On (Forceddrainingactivated) Off(Forceddrainingdeactivated)
– Force Delay: Settingthetimeofoperationafterwhichaforceddrainingtakesplace.Factorysetting: 72 hoursSettingrange: 1...720 hours
Force Delay :72h
Water Manag.
Drain Factor:1.0StandbyDrain:FullStandbyDelay:72h
Conductivity:>125µS
Force Drain :OnEsc Set
58
6.7.10 Performing remote relay tests
Settings
Water Manag.:SetRemote Test :SetDate :19.10.07
Multi-Mode :Sequence
Time :12:00Esc Set
Select “Remote Test”inthesettingsmenu,thenpressthe<Set>key.
Thelistwiththeremoterelaytestsappears,thefirstrelaytestisshown.Press the< > and < >keys inorder toselect the further relay testsavailable and press the <Set>keytoactivate/deactivatethecorrespond-ingrelayfortesting.
Remote Test
Remote Steam:Off
Esc Set
Remote ServiceOff 12.00.00Remote ErrorOffRemote Unit OnOn.11.2006 12.00.00Remote Analog Out-10.0 VRemote Analog Out-20.0 V
6.7.11 Setting the date
Select “Date” in the settingsmenu, thenpress the<Set> key. In theupcomingmodificationdialoguesettheactualdate(format:“dd.mm.yy”).
Settings
Remote Test :SetDate :19.10.07Time :12:00
Water Manag.:Set
Contrast :15Esc Set
Settings
Remote Test :SetDate :19.10.07Time :12:00
Water Manag.:Set
Contrast :15Esc Set
6.7.12 Setting the time
Select “Time” in thesettingsmenu, thenpress the<Set> key. In theupcomingmodificationdialoguesettheactualtime(format:“hh.mm”).
6.7.13 Setting the display contrast
Select “Contrast”inthesettingsmenu,thenpressthe<Set>key.Intheupcomingmodificationdialoguesetthedesiredvalueforthedis-play contrast.Factorysetting: 15Settingrange: 0(nodisplay)...100(displayturnsblack)
Settings
Remote Test :SetDate :19.10.07Time :12:00
Water Manag.:Set
Contrast :15Esc Set
59
6.8 Modbus settings
SelecttheModbusmenu:Path:Main menu > User > Password entry: 8808 > Modbus
The Modbus menu appears. In the Modbus menu you can set the com-municationparameters for theModbus interfaceon thecontrolboard(Network)andfortheModbusinterfaceonthepowerboard(Remote).
Description of the Modbus settings
– Networking: Withtheparametersinthe“Networking”submenuyoucanadjustthesettingsfor theModbus interfaceonthecontrolboard.TheModbusinterfaceonthecontrolboardworkswithafixedbaudrateof9600baudandafixedtimeoutof5seconds.
– Modbus Addr.: ModbusaddressoftheCondairCP3.Factorysetting: 1Settingrange: 1...247
– Parity: ParitybitforthedatatransmissionFactorysetting: None1Options: None1, None2, Odd, Even
– Remote: With theparameters in the “Remote” submenuyou canadjust thesettings for theModbus interfaceon thepowerboard.TheModbusinterfaceonthepowerboardworkswithafixedtimeoutof5seconds.
– Settings: Operationmodeoftheinterface.Factorysetting: RemoteOptions: Remote, UploadNote: the“Upload”functionisintendedonlyfortheservicetechnicianof yourCondair representative. In this operationmode theModbusinterfaceworkswithfixedsettings.
– Modbus Addr.: ModbusaddressoftheCondairCP3.Factorysetting: 1Settingrange: 1...247
– Baudrate: Baudrateforthrdatatransmission.Factorysetting: 9600Options: 9600, 19200, 38400, 57600
– Parity: ParitybitforthedatatransmissionFactorysetting: None1Options: None1, None2, Odd, Even
Modbus
Remote :Set
XXXXXXXXXXXXXXXXXXXX
Networking :Set
2014-01-21 12:00:00Esc Set
Networking
Parity :none1
XXXXXXXXXXXXXXXXXXXX
Modbus Addr.:1
2014-01-21 12:00:00Esc Set
Remote
Modbus Addr.:1Baudrate :9600Parity :None1
Settings :Remote
Esc Set
60
7 Maintenance
QualificationofpersonnelAllmaintenanceworkmustbecarriedoutonlybywellqualifiedandtrainedpersonnelauthorisedby the owner.Itistheowner’sresponsibilitytoverifyproperqualificationofthepersonnel.
General note Theinstructionsanddetailsformaintenanceworkmustbefollowedandupheld.
Onlythemaintenanceworkdescribedinthisdocumentationmaybecarriedout.
OnlyuseoriginalCondairsparepartstoreplacefaultyparts.
SafetySomemaintenanceworkrequiresremovaloftheunitcover.Pleasenotethefollowing:
DANGER!Danger of electrical shock!
Youmaygetintouchwithlivepartswhentheunitisopen.Touchinglivepartsmaycausesevereinjuryor even lethal violation.
Prevention: BeforecarryingoutanymaintenanceworksettheCondairCP3outofoperationasdescribedinchapter6.4(switchofftheunit,disconnectitfromthemainsandstopthewatersup-ply)andsecuretheunitagainstinadvertentpower-up.
CAUTION!The electronic components inside the humidifier are very sensitive to electrostatic dis-charge.Prevention: Beforecarryingoutanymaintenanceworktotheelectricalorelectronicequipmentofthehumidifier,appropriatemeasures must be taken to protect the respective components against damage caused by electrostatic discharge (ESD protection).
7.1 Important notes on maintenance
61
7.2 Maintenance list
To maintain operational safety the Condair CP3 steam humidifier must be maintained at regular in-tervals. This is differentiated between the first maintenance after approx. 500 operating hours (I), steam cylinder maintenance after the yellow LED lights (II) and annual maintenance (III). Below you will find a summary of the work to be carried out for each of the three maintenance stages.
Components Interval Work to be done
I II III
Cleanable steam cylinder Type D.. X X X Clean steam cylinder and electrodes and check for damage, replace if necessary. Note: The steam cylinder must be replaced after a maximum operat-ing time of 5,000 h.
Electrode plug X X X Check to see firmly positioned (remove cover and tighten fixing screw with hexagonal head socket wrench). Warning! This work should only be carried out by an electrician.
Replacement steam cyl. type A.. X Remove and replace.
Drain pump X Remove, disassemble and clean, replace if neces-sary.
Steam cylinder receptacle X Inspect, clean if necessary.
Inlet valve X Remove and clean filter insert, replace if neces-sary.
Drain pipe and siphon X Inspect, clean if necessary (decalcify and rinse out).
Steam installation X X Inspect steam and condensate hoses for cracks and to see that they are correctly attached, replace faulty hoses.
Water installation X X Inspect water hoses in the unit for cracks and to see that they are correctly attached, replace faulty hosesCheck supply pipe is tight, make tight if necessary. Clean water filter, if available.
Electrical installation X X Check all cables in the unit are firmly positioned and examine status of insulation.
62
7.3 Removing and installing parts for maintenance
7.3.1 Removal and installation of the steam cylinder
1. Useascrewdrivertoundothetwoscrewsfixingthefrontpaneltotheunit,thenremovethefrontpanel.
2. Units with steam hose connector in housing top:releasethetwohoseclampsontherubbersleeveusingascrewdriver,thendetachtherubbersleevefromtheconnectionintheunitcoverandfromthesteamoutletconnectionofthesteamcylinder.
Units without steam hose connector in housing top (not shown): release the hose clamp onthesteamhoseusingascrewdriver,thendetachthesteamhosefromthesteamoutletcon-nectionofthesteamcylinder.
1 2
3 4
3. Removeallplugsfromtheelectrodesandfromthelevelsensor.
4. Loosenthetwoscrewsofthesteamcylinderfixingdevicebyafewturns,thenpushthefixingdevice upwards until it comes loose and remove it.
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5. Carefullyliftsteamcylinderawayfromthecylinderreceptacle,thenremoveittothefront.
CAUTION!Putsteamcylinderdowncarefullytoavoiddamagetothelowerconnectionpiece!
Installationofthesteamcylinderfollowsthereversesequence.Observe the following:– Beforeinstallingthesteamcylinderintheunit,checktheO-ringofthecylinderreceptaclefor
damageandreplaceifnecessary.
– MoistentheO-ringofthecylinderreceptaclewithwater(donotusegreaseoroil),theninsertsteam cylinder into the receptacle and push it down to the stop.
– Attach the electrode plugs and the level sensor plug to the respective electrode and sensor con-nectionsaccordingtothefollowingtable.
Steam cylinder typeA363 / D363A464 / D464
A664 / D664A674 / D674
Cableconfiguration
5
Sensor white
brown
red
blackSensor white
brown
red
blackbrown
red
black
– Fastensteamhoseontheconnectorintheunitcoverandonsteamconnectorofthecylinderwith hose clamps.
CAUTION!Aleakysteamhosecancausedamageduetomoistureinsidetheunit.
CAUTION!Theoutletconnectorofthesteamcylinderismadeofplastic.Do not overtighten the hose clamponthesteamconnectorofthesteamcylinder.
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7.3.2 Disassembly and assembly of the cleanable steam cylinder type D...
1. Fastenelectrodesnapfasteningsandpushelectrodesapprox.2cmdownwardsintothesteamcylinder.
2. Releaseclampclipsofthecylindercoverandraisecover.
3. Removecarefullyelectrodesbyliftingupwards.
4. RemoveO-ringsfromtheelectrodes.Note:IntactO-ringscanbereused.
The assemblyofthecleanablesteamcylinderfollowsthereversesequence.Observe the follow ing:– Beforeassemblingthesteamcylinder,checktheO-ringinthesteamcylindercoverandtheO-rings
ontheelectrodesfordamage,andreplaceifnecessary.MakesuretorelocateO-ringscorrectly.
– Insertelectrodesintosteamcylindercoverandpushthemupwardsuntilthesnapfastenersengage.
– Placethecylindercover(withmountedO-ring)inthecorrectposition(alignthetwocamsonthesteamcylinderbodywiththecorrespondinggroovesinthecylindercover)onthecylinderbodyandsecurecoverwiththefasteningclips.
1 3
2
4
65
7.3.3 Removal and installation of the water cup and the water hoses
Toimproveaccessibilityforremovingthewatercupandthewaterhoseswerecommendtoremovethesteamcylinderfirst(seechapter7.3.1).
1. Releasehoseclampsusingpliers,thendisconnectallhosesfromthecorrespondingconnectorsand remove the hoses.Note:Thehosesconnectedtothewatercupmayalsoberemovedtogetherwiththewatercup(seeillustration)andthendisconnectedfromtheconnectorsofthewatercupoutsidetheunit.
2. Carefullypullfixingclipofthewatercuptothefront,thenpushwatercupdownfromtheholdingdeviceandremoveittothefront.
The installationofthewatercupandthewaterhosesfollowsthereversesequence.Beforefixingthe water hoses to the connector using the hose clamps, align the hoses in a way that they are not twisted.
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7.3.4 Removal and installation of the drain pump
The steam cylinder does not need to be removed when removing the drain pump.
1. Detachelectriccables(polarityofthecablesmustnotbeobserved).
2. Releasehoseclampsandremovethehosesfromtheconnectors.
3. Pullthedrainpumpofftheholdingdevice.
4. Separatetheelectricmotorfromthepumpbody:releasethelockonthebayonetcatch,thencounter-rotate the electric motor and the pump body.
The assembly and the installationof thedrainpumpfollowsthereversesequence.Beforeas-semblingthepump,checkO-ringfordamageandreplaceifnecessary.Then,placetheO-ringonthe centering collar and moisten the O-ring with water.
7.3.5 Removal and installation of the inlet valve
The steam cylinder does not need to be removed when removing the inlet valve.
1. Detachelectriccables(polarityofthecablesmustnotbeobserved).
2. Releasehoseclampandremovethehosefromtheconnector.
3. Unlockunionnutofthewaterpipeandremovewaterpipe.
4. Pulltheinletvalveofftheholdingdevice.
The installationoftheinletvalvefollowsthereversesequence.Theunionnutofthewaterpipemust be tightened by hand only.
1
2
2
3
4
2
3
3
1
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7.4 Notes on cleaning the unit components
Unit component What to clean and how to clean
Steam cylinder cover Steam cylinder bodyCylinder strainer
• Knockofforbrushawayanylimescaleasmuchaspos-sible(donotuseawirebrush).Ifthepartsareheavilycalcified,placetheminan8%formicacidsolution(observe safety notes in chap-ter 7.5),untilthelimescalecomesoff.
• Finallywashpartsinalukewarmsoapsolutionand rinse well with tap water.
Heating electrodes • Immerse the heating electrodes (up to 2 cm below the snapfastening)inacontainerwith8-percentformicacid (observe safety notes in chapter 7.5). Allow the acid totakeeffectuntilthelimescalehasdissolved.Note:Theheatingelementsdonothavetobeentirelyfreefromscale.
• Finallyrinsetheheatingelectrodeswellwithtapwaterand let them dry.
CAUTION: Onnoaccountremovelimescalefromtheheating electrodes using tools (screw driver, scraper, etc.)orbystriking.Thiscoulddamagetheheatingele-ments.
Water hoses • Removeanylimescalebyslightlyknockingonthetubesusing a rubber hammer. Then, rinse the tubes well with hot tap water.
Inlet valve
Strainer insert
• Removestrainerinsertwithpointedpliers.Useabrush(donotuseawirebrush)toremoveanylimescale.
• Washstrainerinsertwithalukewarmsoapsolution, then rinse well with tap water.
Let the inlet valve dry before reinstallation!
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Unit component What to clean and how to clean
Drain pump
O-ring
pump wheel
• Useabrushtoremoveanylimscalefromthepumphous-ingandthepumpwheel(donotuseawirebrush).
• Then,wipepumpwheelwithadampcloth.Washthepump housing withalukewarmsoapsolutionandrinsewell with tap water.
Cylinder receptacle in the unit • Removeanylimscalefromthecylinderreceptacleanditsconnectorsusingabrush(donotuseawirebrush).
• Wash the cylinder receptacle with a lukewarm soapsolution and rinse well with tap water.
Water cup • Removeanylimscalefromthewatercupanditscon-nectorsusingabrush(donotuseawirebrush).
• Washthewatercupwithalukewarmsoapsolutionandrinse well with tap water.
Interior of the unit (water side only)
Wipetheinterioroftheunitwithadampclothwithoutusingany cleaning agent.
CAUTION! Takecarethattheelectricalconnectionsandthe electronic components remain dry.
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7.5 Notes on cleaning agents
Only use cleaning agents stated in the table above.Theuseofdisinfectantsisonlypermittediftheydonotleaveanytoxicresidues.Inanycasethepartsmustbethoroughlyrinsedwithwateraftercleaning.
WARNING!
Formicacidisindeedharmlesstotheskin,butitattacksthemucousmembranes.Thereforepreventyoureyesandrespiratorytractsfromgettingintouchwiththeacidanditsvapours(weargogglesandworkinawellventilatedroomoroutside).
CAUTION!Do not use any solvents, aromatized or halogenized hydrocarbons or other aggressive substancesastheymaycausedamagetothecomponentsoftheunit.
Itismandatorytoobserveandcomplywiththeinformationandinstructionsregardingcleaningagents.Observeinparticular:allinformationrelatingtotheprotectionofpersonnel,environmentalprotectionand restrictions regarding usage.
7.6 Resetting the maintenance indication
Aftercompletingmaintenancework,themaintenance indication(yellowLEDlights)mustberesetasfollows:
Selectthemaintenancemenu:Path:Main menu > User > Password entry: 8808 >
Select “Cyl. A Reset”(or“Cyl. B Reset”)inthemaintenancemenu,thenpress the <Set>key.
Theresetdialogueshowsupinthedisplay.Pressthe<Yes>keytoresetthe maintenance counter.Note:Pressthe<No>keyifyouwishtoaborttheresetprocedure.
To return to the standard operating display press the <Esc>keyseveraltimes.
Maintenance
Cyl. A Reset:Set
XXXXXXXXXXXXXXXXXXXX
HistoryReset:Set
2014-01-21 12:00:00Esc Set
Cyl. A Reset
Attention ! Resetwithout cyl. Mainten.
Are you sure?
is very dangerous!Esc SetNo Yes
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8 Troubleshooting
Important! Mostoperationalmalfunctionsarenotcausedbyfaultyequipmentbutratherbyimproperinstallationordisregardingofplanningguidelines.Therefore,acompletefaultdiagnosisalwaysin-volvesathoroughexaminationoftheentiresystem.Often,thesteamhoseconnectionhasnotbeenproperlyexecuted,orthefaultlieswiththehumiditycontrolsystem.
8.1 Malfunction list
8.1.1 System faults
Warning Error Cause Remedy
LED Display LED Display
CP3 Card missing (Test run possible)
CP3 Card missing
––– WarningW1: CP3-Card Missing
redlights Error
E1: CP-Card Missing
No CP3 Card installed on the control board.
Install CP3 Card or start test run.
CP3 Card is empty
––– ––– redlights Error
E2: CP-Card Empty
No data stored on the CP3 Card. Install new CP3 Card.
CP3 Card is defective
––– ––– redlights Error
E3: CP-Card Invalid
Invalid data stored on the CP3 Card. Install new CP3 Card.
CP3 Card is incompatible
––– ––– redlights Error
E4: CP-Card incompat
The installed CP3 Card is not compatible with the hardware of the unit or with the basic settings of the control electronics.
Install correct CP3 Card. Let your Condair service technician adjust the basic settings.
Module B missing
––– ––– redlights Error
E5: Modul B Missing
Module B not correctly connected or de-fective.
Check module B and both connecting cables.
Extension unit missing Main unit missing
––– WarningW6: Extended Missing
redlights Error
E6: Main Missing
No communication between main unit and extension unit.
Check/connect bus cable.
Main or extension unit not switched on. Switch on main unit and/or extension unit.
Extension unit is in error status
––– ––– redlights Error
E7: Extended Error
The display of the main unit indicates that the extension unit is in error status.The type of error is shown on the display of the extension unit.
Take corresponding measures according to the indicated error type.
Extension unit is not compatible
––– ––– redlights Error
E8: Extend.Incompat.
The CP3 Card of the main unit is not compat-ible with the one of the extension unit.
Install correct CP3 Cards into the units.
Wrong hardware settings
––– ––– redlights Error
E9: Illegal Settings
False test run parameters. Let your Condair service technician adjust the test run parameters (heating voltage, Cylinder-No.).
71
Warning Error Cause Remedy
LED Display LED Display
Hardware fault
––– ––– redlights Error
E10: Flash R/W Fault
Control board defective. Replace control board.
––– ––– ErrorE11: Clock R/W Fault
Backup battery on control board discharged.
Let have the backup battery be replaced (see chapter 8.4).
On/Off timer active
––– WarningW12: Timer Disable
––– ––– The system is deactivated via the On/Off-Timer.
None. If necessary adjust On/Off timer settings.
8.1.2 Unit faults
Warning Error Cause Remedy
LED Display LED Display
External safety chain is open
red and green flash
WarningW20A: Safety loop open
––– ––– Ventilation interlock open. If applicable, check/turn on ventilation system.
Air flow monitor triggered. Check ventilator/filter of the ventilation system.
Safety humidistat triggered. Wait. If applicable, check safety humidi-stat
Max. filling level of steam cylinder reached
Max. filling level of steam cylinder reached but
no heating current
––– WarningW21A: Cyl.Max.Level
redlights Error
E21A: Cyl.Max.&NoCurr
Water conductivity too low (after initial operation).
Wait until the mineral content of the cylinder has increased
Water conductivity too low for type of steam cylinder.
Select correct steam cylinder type.
Phase failure heating voltage. Check service switch in the mains supply line and switch on if applicable. Check mains fuse(s) and replace if applicable.
Permissible filling time exceeded (20 minutes)
Permissible filling time exceeded (more than 4 hours)
––– WarningW22A: Max. Filltime
redlights Error
E22A: Max. Filltime
Water supply obstructed/shut-off valve closed/water pressure too low.
Inspect water supply (filter, water piping, etc.), check/open shut-off valve, check water pressure.
Inlet valve blocked or defective. Inspect strainer insert in the inlet valve, if applicable clean strainer insert or replace inlet valve.
Excessive back pressure in the steam line (duct pressure too high, steam line too long or kinked), causing water loss via filling cup.
Check duct pressure, inspect steam installa-tion. If applicable install pressure compensa-tion kit (see options).
Leakage in the water system. Inspect water system and seal if necessary.
72
Warning Error Cause Remedy
LED Display LED Display
No electrode current for more than 20 minutes
No electrode current for more than 4 hours
––– WarningW23A: No Current
redlights Error
E23A: No Current
Phase failure heating voltage. Inspect/turn on service switch of the mains supply line. Inspect the fuses of the mains supply, replace if necessary.
Water supply obstructed/shut-off valve closed/water pressure too low.
Inspect water supply (filter, water piping, etc.), check/open shut-off valve, check water pressure.
Inlet valve blocked or defective. Inspect strainer insert of the inlet valve, if applicable clean strainer insert or replace inlet valve.
Excessive back pressure in the steam line (duct pressure too high, steam line too long or kinked), causing water loss via filling cup.
Check duct pressure, inspect steam installa-tion. If applicable install pressure compensa-tion kit (see options).
Leakage in the water system. Inspect water system and seal if necessary.
Electrode current in relation to the steam demand too high
Electrode current in relation to the steam demand too high
––– WarningW24A: Over Current
redlights Error
E24A: Over Current
Humidity demand has decreased too fast. Automatic adaptation of the operating point.
Drain pump defective. Inspect drain pump, replace if necessary.
Drain in steam cylinder blocked. Clean/replace steam cylinder.
Water conductivity too high for this type of steam cylinder.
Select correct steam cylinder type.
Max. admissible electrode current exceeded
Max. admissible electrode current exceeded
––– WarningW25A: Excess Current
redlights Error
E25A: Excess Current
Drain pump defective. Inspect drain pump, replace if necessary.
Drain in steam cylinder blocked. Clean/replace steam cylinder.
Water conductivity too high for this type of steam cylinder.
Select correct steam cylinder type.
Main contactor jammed
––– ––– redlights Error
E26A: Req.Off Current
Main contactor jammed in activated posi-tion.
Inspect main contactor, replace if necessary.
Foam detection Foam detection (4 automatic drainings within 24 hours)
––– WarningW27A: Foam
redlights Error
E27A: Foam
Foaming in steam cylinder. Drain steam cylinder via drain key (sev-eral times, if necessary). Check quality of the supply water.
Steam cylinder needs service Service interval for steam cylinder exceeded
yellowlights Warning
W28A: Cyl. Maintenance
red and yellowflash
ErrorE28A: Cyl. Maintenance
Mineral deposits and/or electrodes spent. Steam cylinder Type A: replaceSteam cylinder Type D: clean
Important: After replacement or cleaning of the steam cylinder, reset the maintenance counter (see chapter 7.6).
Steam cylinder needs service Max. operating hours of the steam cylinder reached
yellowlights Warning
W29A: Cyl. Maintenance
red and yellowflash
ErrorE29A: Cyl. Maintenance
Maximum operating hours of the steam cylinder reached.
Steam cylinder Type A: replaceSteam cylinder Type D: clean
Important: After replacement or cleaning of the steam cylinder, reset the maintenance counter (see chapter 7.6).
73
8.2 Resetting the error indication (red LED lights)
Toresettheerrorindication:
Disconnectthesteamairhumidifierfromthemains.Waitapprox.5seconds,thenreconnectthe unit to the mains.
Note:Ifthefaulthasnotbeeneliminated,theerrorindicationreappearsafterashortwhile.
8.3 Notes on fault elimination
DANGER!
Fortheeliminationoffaultssetthesteamhumidifieroutofoperation as described in chapter 6.4, separate the unit from the mains and secure it against inadvertent power-up.
Theeliminationoffaultsmustbecarriedoutbyqualifiedandwelltrainedprofessionalsonly.Malfunctionsrelatingtotheelectricalinstallation(e.g.replacementofthebackupbatterie,replace-mentoffuses,etc.)mustberepairedbyauthorizedpersonnelorbyyourCondairrepresentative’sservice technician only.
RepairworkandthereplacementoffaultycomponentsmustbecarriedoutbyyourCondairrepre-sentative’sservicetechnicianonly!
Warning Error Cause Remedy
LED Display LED Display
Humidity sensor signal (signal Y)missing
Humidity sensor signal (signal Y) missing for more than 1 minute
––– WarningW32A: Ctrl.Sens.Broken
redlights Error
E32A: Ctrl.Sens.Broken
No sensor signal present at signal input (Signal Y).
Check humidity sensor (signal Y) , replace if necessary. Inspect wiring.
Signal of humidity limitation sen-sor (signal Z) missing
Signal of humidity limitation sensor (signal Z) missing for more
than 1 minute
––– WarningW33A: Lim.-Sens.def.
redlights Error
E33A: Lim.Sens.Broken
No sensor signal present at signal input (signal Y).
Check humidity sensor (signal Y) , replace if necessary. Inspect wiring.
Module A (B) locked via Modbus
––– WarningW34A: Modbus disable
––– Module A (B) locked because the corre-sponding Modbus register is deactivated.
Activate the corresponding Modbus register.
Modbus Timeout (5 s)
––– ––– redlights Error
E35A: Modbus Timeout
No actual demand or humidity signal received via Modbus.
Send actual demand or humidity signal.
Standby draining of steam cylinder active
––– WarningW36A: Standby Drain
––– ––– Automatic standby draining of steam cylinder active.
No measures must be taken.
Forced draining of steam cylinder active
––– WarningE37A: Forced Drain
––– ––– Forced draining of steam cylinder active. No measures must be taken.
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8.4 Replacing the backup battery on the control board of the Condair CP3 Pro
1. Set the Condair CP3 out of operation as described in chapter 6.4, disconnect it from the mains and secure the unit against inadvertent power-up.
2. Undothetwoscrewsofthefrontcover,thenremovethefrontcover.
CAUTION!The electronic componentsinsidethehumidifierarevery sensitive to electrostatic discharge.Beforecarryingoutthenextstep,appropriatemeasures must be taken to protect the electronic components against damage caused by electrostatic discharge (ESD protection).
3. Carefullylift-offthedisplayandcontrolunitfromthehousingframe,swivelit90°totheleft,thenfixittotheunitframeagain.
4. Undothefasteningscrewofthecontrolboard,thencarefullypull-offthecontrolboardfromthecontrol unit assembly.
5. Replacethebackupbattery(CR2032,Lithium3V).
6. Reassemble the unit in reverse order.
7. Ifnecessarysetdateandtime(seechapter6.7.11and6.7.12).
WARNING!Environmental hazard!
Theoldbatterymustbereturnedtoanauthorisedcollectingpointforcorrectdisposal/recycling in accordance with local regulations. In no case the old battery must be disposedofinthedomesticwasteorintotheenvironment.
75
9 Taking out of service/Disposal
9.1 Taking out of service
IftheCondairCP3mustbereplacedorifthehumidificationsystemisnotneededanymore,proceedasfollows:
1. Taketheunitoutofoperationasdescribedinchapter6.4.
2. Havetheunit(andallothersystemcomponents,ifnecessary)unmountedbyaqualifiedservicetechnician.
9.2 Disposal/Recycling
Componentsnotusedanymoremustnotbedisposedofinthedomesticwaste.Pleasedisposeoftheunitortheindividualcomponentsinaccordancewithlocalregulationsat the authorised collecting point.
If you have any questions, please contact the responsible authority or your localCondair representative.
Thankyouforyourcontributiontoenvironmentalprotection.
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10 Productspecifications
10.1 Technical data
Heating voltage 230V/1~/50..60HzUnit model: Basic Pro
5...8Steam capacity in kg/h: 5...8Max. power consumption in kW 3.8...6.0Heating voltage 230V/3~/50..60HzUnit model: Basic Pro Basic Pro Basic Pro Basic Pro Basic Pro Pro Pro
5...8 9...15 16...21 22...30 44/50/60 75/90 100/120Steam capacity in kg/h: 5...8 9...15 16...21 22...30 44/50/60 75/90 100/120Max. power consumption in kW 3.8...6.0 6.8...11.3 12.0...15.8 16.5...22.5 33.0/37.6/45.0 56.5/76.5 75.0/90.0Heating voltage 400V/3~/50..60HzUnit model: Basic Pro Basic Pro Basic Pro Basic Pro Basic Pro Pro Pro
5...8 9...15 16...25 26...45 52/60/70/80/90 105/120/135 152/160/180Steam capacity in kg/h: 5...8 9...15 16...25 26...45 52/60/70/80/90 105/120/135 152/160/180Max. power consumption in kW 3.8...6.0 6.8...11.3 12.0...18.8 19.5...33.8 39.0...67.5 78.8...101.3 114.0...135.0Control voltage 1 x 230V / 50-60 Hz 2 x 230V / 50-60 HzOperating conditions Admissible water pressure 1...10 bar Water quality Untreated drinking water with a conductivity of 125...1250 uS/cm Admissible water temperature 1...40 °C Admissible ambient temperature 1...40 °C Admissible ambient humidity max. 75% rh (non-condensing) Admissible duct air pressure -0.8 kPa...1.5 kPa; overpressure kit (option) up to 10.0 kPa Type of protection IP 20 Conformity CE, VDE, GOSTDimensions/Weights Housing (WxHxD) in mm 456x620x280 1 1 1 1
559x667x350 1 1 1 1 2 2 3 4 Net weight in kg 21 21 21 21 28 28 28 28 2x 28 2x 28 3x 28 4x 28 Operating weight in kg 26 26 32 32 65 65 65 65 2X 65 2X 65 3X 65 4x 65Equipment/options Steam cylinder type (Type A.. standard equipment)
A3.../D3... 1 1A4.../D4... 1 1A6.../D6... 1 1 1 1 2 2 3 4
Steam hose connector
SC22 1 SSC60 1 SSC80 1 S 1 S 2 S S S
Steam hose connector with condensate trap
SCCT22 1 SCCT60 1 SCCT80 1 1 2
Condensate trap CT22 1CT60 1CT80 1 1 2 3 4
Cable gland PG 1 S 1 S 1 S 1 S 1 S S S Overpressure set OPS 1 1 1 1 1 1 1 1 2 2 3 4 Remote operating and fault indication RFI 1 S 1 S 1 S 1 S 1 S S S Terminals heating voltage M-THV 1 S 1 S
L-THV 1 S 1 S 2 S S S Mounting profile MP 1 1 1 1 1 1 1 1 1 1 3 4 Internal control voltage with terminals M-CVI 1 1 1 1
L-CVI 1 1 1 1 1 1 2 2 Transformer 400V/230V M-Trafo 1 1 1 1
L-Trafo 1 1 1 1 1 1 2 2 Housing front cover, stainless steel M-INOX 1 1 1 1
L-INOX 1 1 1 1 2 2 3 4Accessories Steam distribution pipe 41-... 1 1
61-... 1 181-... 1 1 1 1 2 2 3 4
Steam distribution system OptiSorp System 1 1 1 1 1 1 1 1 1System 2 1 1System 3 1System 4 1
Fan unit FAN3S CP ... M 1 1 1 1FAN3S CP ... L 1 1 1 1 2 2 3 4
Steam hose / meter DS22 1 1DS60 1 1DS80 1 1 1 1 2 2 3 4
Condensate hose / meter KS10 1 1 1 1 1 1 1 1 2 2 3 4
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10.2 Unit dimensions
Condair CP3 5...15(dimensionsinmm)
456178
177 73
28105
71
93
34 40
280
150 228
51
180 90
500
620
28 ø22.5(5...8kg/h)ø30.0(9...15kg/h)
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Condair CP3 16...45(Dimensionsinmm)
559
228ø45
667
40
28105
71
175
34
93350
73
177
284
51
216 144
545
32
CONSULTING, SALES AND SERVICE:
Manufacturer:Condair Ltd.Member of the Walter Meier GroupTalstrasse 35-37, 8808 Pfäffikon, SwitzerlandPh. +41 55 416 61 11, Fax +41 55 416 62 [email protected], www.condair.com
Reg.No. 40002-2