Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and...

12
Concrete 04/16/07

Transcript of Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and...

Page 1: Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and thawing ... Call us toll free at 1-800-581-8397 for more information! 04/16/07. Repair

Concrete

04/16/07

Page 2: Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and thawing ... Call us toll free at 1-800-581-8397 for more information! 04/16/07. Repair

Our material technology was born over ten years ago in an attempt to develop a commercially viable concrete repair material incorporating an assortment of industrial waste streams. Our proprietary blend of inert minerals and various waste streams yield a non-traditional cementitious material; possessing a highly flexible base chemistry with extremely unique performance and application advantages, providing the user with a value added alternative solution for today’s most challenging repair and construction applications.

Material Technology..............................................................................................................

Product Characteristics......................High early strengths - allowing for quick return to service of critical assets

Stable dimensional characteristics - allowing for permanency of repairs

Easy to use - water mix and clean-up

Non-hazardous - green sustainable material

Can be applied in ambient temperatures below 32°F andabove 100°F - with no degradation of long term performance characteristics

Can be layered - without producing cold joints!

Bonds tenaciously to multiple materials without the need for a primer or bond coat.

Self-Curing - does not require moist curing, tenting in cold applications or cooling in high temperatures.

Non-shrink

Exceptional sustained bond strengths

(slant shear and direct tension)

Low coefficient of thermal expansion (CTE)

Mild modulus of elasticity (MOE)

Low permeability

High resistance to freezing and thawing

High resistance to scaling

High resistance to sulfate and chemical attack

Exceptional durability

Temperature Tolerant

No Portland cementNo epoxy resins

Product Benefits.........................

04/16/07

Page 3: Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and thawing ... Call us toll free at 1-800-581-8397 for more information! 04/16/07. Repair

CERATECH, designs, manufactures and supplies highly engineered repair, rehabilitation and new construction materials to a broad spectrum of customers within the Department of Defense, construction, transportation and marine industries.

CERATECH products are used in a wide array of applications and are designed to meet the highest quality standards. We are committed to customer satisfaction, innovation and teamwork.

All of our products are available through our network of domestic and international distributors or via direct purchase.

Along with superior products, CERATECH provides a wide range of technical support services including: training programs, research & development, design and installation consultation for construction companies, contractors, engineers, architects and owners.

Introduction...................................................................................

CERATECHs’ concrete repair products are currently being utilized by the United States military in combat operations worldwide.

Grouting

Roads & Bridges

Curbs & Gutters

Rapid Runway Repair

Structural Pre-cast Repair

04/16/07

Page 4: Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and thawing ... Call us toll free at 1-800-581-8397 for more information! 04/16/07. Repair

Repair Products....Pavemend 5.0TM is a cementitious, very rapid setting, self-leveling structural repair mortar. It is a single component powder that is water activated. Pavemend 5.0TM has 2 to 3 minutes of working time and will reach compressive strengths of more than 3,000 psi within 60 minutes of final set; making it the perfect choice for urgent infrastructure repair scenarios where a one hour return to service is of paramount importance. Designed for use in horizontal applications, Pavemend 5.0TM is an ideal repair material for roads and bridges, airport runways, warehouse or manufacturing facility floors, post-tension cable repairs and form and pour projects. Pavemend 5.0TM can be applied in ambient temperature ranges from zero to 90 degrees Fahrenheit.

Pavemend SLQTM is a cementitious, very rapid setting, semi-leveling structural repair mortar with a gel state consistency sufficient for troweling up minor sloped grades and for aggregate extension. It is a single component powder that is water activated. Pavemend SLQTM has 4 to 6 minutes of working time and will reach compressive strengths of more than 3,000 psi within 60 minutes of final set; making it the premier choice for critical infrastructure repair scenarios where a one hour return to service is of paramount importance! Designed for use in horizontal and sloped applications, Pavemend SLQTM is an ideal repair material for roads and bridges, airport runways, warehouse or manufacturing facility floors, post-tension cable repairs and form and pour projects. Pavemend SLQTM can be applied in ambient temperature ranges from zero to 90 degrees Fahrenheit without special mixing or curing equipment.

Pavemend 15.0TM is a cementitious, rapid setting, self-leveling structural repair mortar. It is a single component powder that is water activated. Pavemend 15.0TM has 7 to 9 minutes of working time and will reach compressive strengths of more than 3,000 psi within two hours and more than 6,000 psi at 28 days. Designed for use in horizontal repair applications, Pavemend 15.0TM can used for repair of roads and bridges, airport runways, warehouse or manufacturing facility floors, post-tension cable repairs and form and pour projects. Pavemend 15.0TM can be applied in ambient temperature ranges from 30 to 120 degreesFahrenheit. Rapid strength development and low initial viscosity make Pavemend 15.0TM and Pavemend 5.0TM ideal product solutions for most pre-cast grouting applications.

Pavemend TRTM is a cementitious, rapid setting, slope grade (up to 60%) structural repair mortar with a gel like consistency suitable for trowelling on horizontal and/ or sloped grades and for aggregate extension. It is a single component powder that is water activated. Pavemend TRTM has 25 to 30 minutes of working time and will reach compressive strengths of more than 3,000 psi within 3 hours after final set; making it an exceptional choice for critical infrastructure repair scenarios where workability, cost and return to service are key factors. Designed specifically for use in horizontal and/or sloped applications, Pavemend TRTM is an ideal repair material for roads and bridges, airport runways, warehouse or manufactur-ing facility floors, loading dock ramps, parking garages, post-tension cable repairs and form and pour projects. Pavemend TRTM can be applied in ambient temperature ranges from 40 to 120 degrees Fahrenheit and can be re-animated repeatedly to a gel state prior to final set without additional water for reduced material waste and ease of use.

Pavemend EXTM is a cementitious, rapid setting structural concrete. It is a single component powder that is water activated. Pavemend EXTM has been formulated for temperatures from 30 to 120 degrees Fahrenheit.Pavemend EXTM has been optimized for aggregate extension with 1/2 inch to 1 inch crushed stone. Working times vary between 20 and 45 minutes with associated compressive strengths greater than 2,500 psi in 4 hours and 8,000 psi in 28 days from addition of water.

Pavemend VRTM is a cementitious, rapid setting, one step verti-cal and overhead structural repair mortar with parging mortar like consistency. It is a single component powder that is water activated. Pavemend VRTM has 25 to 30 minutes of working time plus an additional 10 to 15 minutes to shape and shave the repair to match the existing contours of the host concrete. Pavemend VRTM will reach 4,200 psi in 3 hours from final set and 6,500 psi at 28 days. Pavemend VRTM has been designed specifically for use in vertical and overhead applications such as spall repair and impact damage on beams, columns, pile and pile caps, tendon grouting, pressure bearing pre-cast pipe and other pre-cast product repair applications. Pavemend VRTM can be applied in a single lift from 1/16” to over 6 inches without bonding agents or special application techniques. Pavemend VRTM can be applied in ambient tem-perature ranges from 40 to 120 degrees Fahrenheit and can be re-animated repeatedly to a gel state prior to final set without additional water for reduced material waste and ease of use.

Call us toll free at 1-800-581-8397 for more information!

04/16/07

Page 5: Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and thawing ... Call us toll free at 1-800-581-8397 for more information! 04/16/07. Repair

Repair concrete within refrigerated facilities without complicated epoxy systems or interuptions to production.

SubzeroTM is a cementitious, rapid

setting, semi-leveling structural repair mortar with a gel state con-

sistency sufficient for troweling up sloped grades (up to 5%) and for

aggregate extension. It is a single component powder that is water

activated. SubzeroTM can be applied in ambient

temperature ranges from -20 to 40

degrees Fahrenheit. SubzeroTM has

10 to 15 minutes of working time and

will reach compressive strengths of more than 3,000 psi

within 4 hours of final set.

SubzeroTM is an ideal material for repair of cold storage warehouses.

The New Standard For RAPID Concrete Repair!MainlineTM rapid repair concrete offers all of the performance and ease of use characteristics associated with our PavemendTM High Performance Repair Products, in an low cost, turn-key, aggregate extended package.

MainlineTM is an extremely versatile, cementitious, rapid setting, semi-leveling structural repair concrete. It is a single component powder that is water activated. MainlineTM has 60 minutes of working time and will reach compressive strengths of more than 2,500 psi within 6 hours from the addition of water.

MainlineTM has been designed for horizontal applications providing for low cost structural repair of building

restoration/balcony projects, loading dock ramps, parking garages, and form and pour projects. MainlineTM can be applied in ambient temperature ranges from 30 to 120 degrees Fahrenheit.

MainlineTM finishes like traditional Portland based concrete and cleans up easily with water!

Repair freezer floors!

04/16/07

Page 6: Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and thawing ... Call us toll free at 1-800-581-8397 for more information! 04/16/07. Repair

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Page 7: Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and thawing ... Call us toll free at 1-800-581-8397 for more information! 04/16/07. Repair

Rev. 5.0 4/17/07

Page 8: Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and thawing ... Call us toll free at 1-800-581-8397 for more information! 04/16/07. Repair

Our material technology was born over ten years ago in an attempt to develop a commercially viable concrete material incorporating an assortment of industrial waste streams. Our proprietary blend of inert minerals and various waste streams yield a non-traditional cementitious material; possessing a highly flexible base chemistry with extremely unique performance and application advantages, providing the user with a value added, high performance alternative solution for today’s most challenging construction applications.

Material Technology.................................

Product Characteristics......................High early strengths - increased productivity& quick return to service of critical assets

Stable dimensional characteristics -

Easy to use - water mix and clean-up

Non-hazardous - green sustainable material

Can be applied in ambient temperatures below 32°F andabove 100°F - with no degradation of long term performance characteristics

Bonds tenaciously to multiple materials without the need for a primer or bond coat.

Self-Curing - does not require moist curing, tenting in cold applications or cooling in high temperatures.

Non-shrink

Exceptional sustained bond strengths

(slant shear and direct tension)

Low coefficient of thermal expansion (CTE)

Mild modulus of elasticity (MOE)

Low permeability

High resistance to freezing and thawing

High resistance to scaling

High resistance to sulfate and chemical attack

Field Adjustable Component Ratios

Exceptional durability

Temperature Tolerant

No Portland cementNo epoxy resins

Product Benefits.........................

CERATECHs high volume construction products are comprised of an extremely high percentage of waste stream materials and are manufactured via a simple low energy, powder blending process.

CERATECHs products leave a small “carbon footprint” as the manufacturing process does not introduce harmful CO2 emissions into our atmosphere.

5.12.07

Page 9: Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and thawing ... Call us toll free at 1-800-581-8397 for more information! 04/16/07. Repair

CERATECH, designs, manufactures and supplies highly engineered repair, rehabilitation and new construction materials to a broad spectrum of customers within the Department of Defense, construction, transportation and marine industries.

CERATECH products are used in a wide array of applications and are designed to meet the highest quality standards. We are committed to customer satisfaction, innovation and teamwork.

All of our products are available through our network of domestic and international distributors or via direct purchase.

Along with superior products, CERATECH provides a wide range of technical support services including: training programs, research & development, design and installation consultation for construction companies, contractors, engineers, architects and owners.

CERATECHs high volume, site mixed structural concretes are a value added,

high performance “green” alternative to Portland based concrete. Rapid

strength development, versatility and handling flexibility combine to

provide customers with new construction solutions that are clearly redefining concrete material technology.

Introduction.......................................................................

Visit us at our website www.ceratechinc.com

Page 10: Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and thawing ... Call us toll free at 1-800-581-8397 for more information! 04/16/07. Repair

RediMaxTM is a versatile, high performance structural concrete. RediMaxTM can be effectively placed in ambient temperatures ranging from 30 to 120 degrees Fahrenheit

without the need to follow traditional post hydration curing practices. RediMaxTM is mixed and placed like traditional Portland concrete, has 90 to 120 minutes of working time,

depending on ambient temperatures, and can be finished via standard concrete finishing practices. Additionally, RediMaxTM will achieve compressive strengths of more than 2000 psi within four hours following the addition of water.

RECOMMENDED USES: RediMaxTM is a structural concrete for roads and bridges, aviation runways, industrial infrastructure, boat ramps, building foundations and any other new construction application where rapid early strength gains are required.

RediMax-CTM is a cementitious, high performance, cold weather structural concrete. It

is a single component powder that is water activated. RediMax-CTM can be effectively placed in ambient temperature ranges from 0 to 40 degrees Fahrenheit. At

ambient temperatures below 32 degrees Fahrenheit, RediMax-CTM will achieve compressive strengths in excess of 3,000 PSI in 24 hours without curing blankets, anti-freeze chemical additives or other post placement protective measures, thus significantly compressing traditional cold weather construction timetables. RediMax-CTM is mixed and placed like traditional Portland concrete, has 60 to 90 minutes of working time, is self-consolidating and can be finished via standard concrete finishing practices.

RECOMMENDED USES: RediMax-CTM is a structural concrete for roads and bridges, aviation runways, industrial infrastructure, building foundations and any

other new construction application where cold weather conditions would impede or prohibit the use of

traditional Portland concrete.

Page 11: Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and thawing ... Call us toll free at 1-800-581-8397 for more information! 04/16/07. Repair

TM

Proportional Mixer ProductsGreatWhite120TM is an extremely versatile, cementitious, rapid

setting, semi-leveling structural repair concrete. It is a single component powder that is water activated. GreatWhite120TM has 20

minutes of working time and will reach compressive strengths of more than 3,000 psi within 2 hours from the addition of water. GreatWhite120TM can be applied in ambient temperature ranges from 30 to 120 degrees Fahrenheit. GreatWhite120TM finishes like traditional Portland based concrete and cleans up easily

with water. GreatWhite120TM rapid, large area concrete has been designed for use with volumetric concrete mixers for large scale repair projects.

RECOMMENDED USES: GreatWhite120TM has been designed for horizontal, sloped and vertical applications providing for rapid return to service of 2 hours for roads and bridge decks, aviation

runways, parking garages, piers, columns, foundations, parking lots, marine access ramps and any other repair or new construction application where rapid early strength gains are required.

Specialty Products

GreatWhite240TM is an extremely versatile, cementitious, rapid setting, semi-leveling structural repair concrete. It is a single component powder that is water activated. GreatWhite240TM has 45 minutes of working time and will reach compressive strengths of more than 3,000 psi within 4 hours from the addition of water.

GreatWhite240TM can be applied in ambient temperature ranges from 30 to 120 degrees Fahrenheit. GreatWhite240TM finishes like traditional Portland based concrete and cleans up easily with water. GreatWhite240TM rapid, large area concrete has been designed for use with volumetric concrete mixers for large scale repair projects.

RECOMMENDED USES: GreatWhite240TM has been designed for horizontal, sloped and vertical applications providing for rapid return to service of 4 hours for roads and bridge decks, aviation runways, parking garages, piers, columns, foundations, parking lots, marine access ramps and any other repair or new construction application where rapid early strength gains are required.

FireRokTM is a cementitious, high-early strength concrete that can be used either as a repair product or as a structural concrete. Within 24 hours of placement, FireRokTM can be exposed to sustained temperatures up to 1500˚F. It can be mixed in a conventional portable

drum mixer for small area repair applications or in a transit or volumetric truck for larger applications.

Recommended uses: FireRokTM has been designed for areas which are exposed to high temperatures either from an intermittent or a

continuous heat source. This would include runway areas exposed to jet blast, HPUs, oven, and metal casting areas.

Page 12: Concrete - SalvexMild modulus of elasticity (MOE) Low permeability High resistance to freezing and thawing ... Call us toll free at 1-800-581-8397 for more information! 04/16/07. Repair

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.com

1500

N. B

eaur

egar

d St

. Sui

te 3

20 A

lexa

ndria

, VA

2231

1

Length

Change,

% o

f To

tal

length

2

8 d

ays

soak

/ 2

8 d

ays

dry