CONCRETE Cerfied by2. ASTM-E1155 (FF/FL Number System Industrial floors should have an appropriate...

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8 7 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6 -7 -8 Floor Flatness Surveying & Consulting Services CONCRETE CONCRETE Face Construction Technologies Cerfied by: ® ® To Measure Floor Flatness/Levelness in Accordance With Global Industry Standards

Transcript of CONCRETE Cerfied by2. ASTM-E1155 (FF/FL Number System Industrial floors should have an appropriate...

Page 1: CONCRETE Cerfied by2. ASTM-E1155 (FF/FL Number System Industrial floors should have an appropriate flatness in order to provide a suitable surface for the operaon of material handling

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Floor Flatness Surveying & Consulting Services

CONCRETE CONCRETE

Face Construction Technologies

Cer�fied by:

®

®

To Measure Floor Flatness/Levelness in Accordance With Global Industry Standards

Page 2: CONCRETE Cerfied by2. ASTM-E1155 (FF/FL Number System Industrial floors should have an appropriate flatness in order to provide a suitable surface for the operaon of material handling

About Us

Concrete Planners provides you solu�ons on all aspects from designing to detailing, selec�ng the material to preparing it, installing the floor to maintaining it. And all of this to fit your budget. Concrete Planners provides solu�ons to material handling and construc�on industries to increase profits, safety and reducing the maintenance cost of concrete flooring

We also perform quality checks, inspec�ons, FF/FL surveys, quality management training services, onsite supervision, onsite training of modern tools, prepara�on of BOQ for tendering as per interna�onal standards, to keep a check that the work is being carried out in accordance with the terms and condi�ons decided. Concrete Planners' provides the necessary tes�ng/cer�fica�on and documenta�on needed for your construc�on site.

So, when it comes to Flooring, trust only the best. And get solu�ons to all flooring related problems from Concrete Planners, the flooring experts with an experience of more than 10 years in the industry.

Slab Design Criteria

Base and Sub-Base Materials

Concrete Thickness

Concrete Compressive Strength

Joint loca�on and Details

Surface Finish

Tolerances

Concrete Curing

Special Embedment's

Tes�ng Requirements

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Page 3: CONCRETE Cerfied by2. ASTM-E1155 (FF/FL Number System Industrial floors should have an appropriate flatness in order to provide a suitable surface for the operaon of material handling

Industry prac�ce is to plan and execute grading opera�ons so that the final soil eleva�on is at the theore�cal bo�om of the slab on ground immediately before commencing concreteopera�ons. Sub-base has three main purpose:

1. It’s a working pla�orm for construc�on ac�vity.2. It provides level forma�on for the construc�on of concrete floor slab.3. It transmits the load from concrete slab to the sub grade.

Benefits of 3D Report:

Review level sheet in seconds.

Review slab thickness consistency instently

Average thickness of slab can be calculated more accurately.

Increase working speed.

Sub-Base Eleva�ons & Topo Maps

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Page 4: CONCRETE Cerfied by2. ASTM-E1155 (FF/FL Number System Industrial floors should have an appropriate flatness in order to provide a suitable surface for the operaon of material handling

Free Movement Measurement

1. TR 34 FM Floor Classifica�ons (FM1, FM2, FM3, FM4)

2. ASTM-E1155 (FF/FL Number System

Industrial floors should have an appropriate flatness in order to provide a suitable surfacefor the opera�on of material handling equipment and appropriate levelness to ensure thatthe building as a whole, with all its sta�c & mobile equipments (e.g. mobile par��ons, racks, shelving, etc.) can func�on sa�sfactorily.

NOTE: F-Number system and TR34 rely on the same basic proper�es of flatness and levelness. However, methodology of measurement is different. Hence, specifica�ons should be selected by flooring expert a�er reviewing customer requirements.

Bad Surface Profile

Good Surface Profile

FF=91.2 <75.1 - 107.4> FL=76.5 <61.4 -91.7>

meters

5.0 10.0 15.0

P-42-R-1_A

4.000

3.000

2.000

1.000

0.000

-1.000

-2.000

-3.000

-4.000

mm

0.0

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Flatness Determines the Durabilty of Floor

Saw cut

Aggregate interlock

Page 5: CONCRETE Cerfied by2. ASTM-E1155 (FF/FL Number System Industrial floors should have an appropriate flatness in order to provide a suitable surface for the operaon of material handling

Defined Movement Measurements

1. TR 34 DM Floor Classifica�ons (DM1, DM2, DM3)

2. ACI - Fmin System (Longitudinal & Transverse-Fmins)

Defined movement floors are commonly constructed in

warehouses with very narrow aisles VNAs, where vehicle

paths are restrained by rail or wire guidance system.

NOTE: Survey is carried out on the wheel pathways of

MHE. DM survey method have no relavance to the areas

of the floor under the racking.

Images taken from TR34 (4th edi�on)

ab

the sta�c lean.

a = sta�c lean

b = varia�on into or level

Figure 3.7: Sta�c lean.

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Supper Flat Floor Construc�on Super Flat Flooring

Page 6: CONCRETE Cerfied by2. ASTM-E1155 (FF/FL Number System Industrial floors should have an appropriate flatness in order to provide a suitable surface for the operaon of material handling

Other Services

1. Convert older floors (FM 2) to define movement (DM1) classifica�on.

2. Grinding over curled concrete slab joint.

Levels & flatness can change at the edges or corners of the floor panels as a result of

curling process. Usually, curling of concrete slab can happen up to 2 years a�er

construc�on. Hence, grinding the best solu�on to flush the edge of two slabs.

Correc�ve Grinding

Installa�on of Wire Guidance System (wire installa�on only) per recommended in TR34 4th edi�on sec�on 11.11.

1. Installa�on of groove cut per approved layout.2. Installa�on of wire in the groove per approved methodology. 3. Sealing of groove with approved sealant. 4. Installa�on of transponders (Core cu�ng & sealing)

VNA Wire Installa�on

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Reinforcement

Concrete Slab

6 mm50 mm

Guide wire

Receivers

Transmitting antennas (coil)

10mm

Page 7: CONCRETE Cerfied by2. ASTM-E1155 (FF/FL Number System Industrial floors should have an appropriate flatness in order to provide a suitable surface for the operaon of material handling

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Patented Design

Project -ABC

Mr. Singh

Screening Test

09/06/2017 15:28:18

Operator

Folder Name

Created Date

Measurement Bar Graph

Repor�ng

45

44

43

42

41

40

1 2 3 4 5 6 7 8 9

Table View

Series RAngle ( ) 0

1

2

3

4

5

0

-1

0

1

0

43.0

45.0

41.0

43.0

40.0

Series RAngle ( ) 0

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0

0

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0

41.0

40.0

41.0

42.0

EN 13791 Screening Lowest Rebound ValueMedian Rebound CalueEN 206 Compressive Strength Class

SeriesStandard Devia�onMaximumRange

40.0 R41.0 RC25/30

91.6 R45.0 R5.0 R

Sta�s�cs

Strength & Uniformity

Concrete Rock Paper

Concrete Compressive Strength Test

As-build Verifica�on Field Tes�ng Roll Profilling

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Rebar Detector Test

BenefitsVersa�lity; rebar loca�on and orienta�on, cover measurement and rebar diameter assessment

Standards and Regula�ons AppliedBs1881 part 204; DIN1045; SN 505 262; DGZfP B2

Global Standards Conformity

Measuring Range

This graph shows the maximum possible measuring range for the Profoscope, compliant with BS1881 part 204. Please note: This is based on a single rebar with sufficient clearance

to neighboring rebars.

Page 9: CONCRETE Cerfied by2. ASTM-E1155 (FF/FL Number System Industrial floors should have an appropriate flatness in order to provide a suitable surface for the operaon of material handling

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Fast and cost saving

Easy to use

Reliable and precise

on site Repor�ng

Concrete Planners

Date/�me

Se�lement andse�lement speed

Dynamic deforma�onmodulus EvdPath/speedra�o s/v

Se�lement curves

Advantage

• Road- and railway construc�on, earthworks

• Quality assurance in canal construc�on

• Compac�on control in pipe trenches

• Tes�ng of pavement beddings

• Tes�ng of founda�on backfill

• Quality inspec�on in boreholes

• Tes�ng of modulus of deforma�on within the

• Framework of soil examina�on

Soil Compac�on Test

Applica�on

Dyanamic Plate LoadTest According ToTP BF - STB PART B 8. 3,ASTM E2835-11

HMP LGFPRONR. 16427

Examiner

Weather/ Temperature

Project

Test Surface/Layer

nr.: 2

Testdate/Time28.08.2018/16:41

GPS-Posi�onN 52’10’36.70E 11’39’39.33

n123

sn(mm)0.7900.7850.788

Vn(mm/s)203.6203.2202.9

MW 0.788 203.2

Evalua�on:

Evd= 28.55 MN/m²S/v= 3.88 ms

t= Sms/T., s=0, 10mm/T.

Page 10: CONCRETE Cerfied by2. ASTM-E1155 (FF/FL Number System Industrial floors should have an appropriate flatness in order to provide a suitable surface for the operaon of material handling

Supervision Services

Concrete Planners’ knowledgeable and experienced guidance leads you every step of the way and

offers solu�ons to any problem which may occur during the course of construc�on and ensures

Preconstruc�on PlanningAn integral component of the Floor Slab project.

Construc�on Prac�ceEach floor has a different construc�on method and joint layout which should be planned beforehand.

Joints & DetailingJoints are dependent on the use of the floor and

its construc�on method. They are provided to

subdue tensile stresses and breaks.

Post Construc�onA�er comple�on of construc�on, sampling and

compliance tes�ng reports comprising of quality

control, surface regularity, opera�ng and

maintenance manuals etc should be completed.

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Page 11: CONCRETE Cerfied by2. ASTM-E1155 (FF/FL Number System Industrial floors should have an appropriate flatness in order to provide a suitable surface for the operaon of material handling

OUR PRESTIGIOUS CLIENTS / END USERS

I N D U S T R I A L P A R K S

EMBASSY

LIMITED

Chem

Coat

s

TM

Page 12: CONCRETE Cerfied by2. ASTM-E1155 (FF/FL Number System Industrial floors should have an appropriate flatness in order to provide a suitable surface for the operaon of material handling

CONTACT US

524, Udyog Vihar, Phase-5, Gurugram, Haryana, India-122016

Tel : 0124 4289848 | Mob. : +91 9818430380

[email protected]

Floor Flatness Surveying & Consulting Services

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