Concept of E-maintenance

Concept of Equipment checks

Creating Work instruction Step 1

Identifying and Listing vulnerable areas of the plant

Creating Work instruction Step 2

The Methodology

E-Maintenance

Creating Work instruction Step 1

Creating Work instruction Step 1

Creating Work instruction Step 2

Creating Work instruction Step 2

In this every engineer/supervisor will mentor 2/3 technicians/operators, select any random equipment or part of the equipment and clean it with some cleaning arrangements, discuss about the equipment, record some abnormalities(if any) in the given format. One has to spend 20/30 minutes per day on this activity. This provides a very good platform for exchange of knowledge.

Concept of Equipment checks

Equipment CheckBilt Graphic Paper Products Ltd.

Unit :- Equipment Check Name of Engineer :

Department : Name of Technician :Date

/ month Equipment

Observation/DefectsAction

Taken/Recommended

StatusElectrica

lMechanical

Instrumentation

Process(Operation)

Any Other

 

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This simple initiative can dramatically result into high level of house- keeping and reduction

in  overall down time, maintenance expenditure etc.

Identifying and Listing vulnerable areas of the plant

Vulnerable Areas : Bottle necks / Concerns for improvinguptime & runnability of the equipments

Area :- Sn

Name of the

Machine

Name of the

equipment / sub

assembly

Type of the

concern (describe

the concern)

Effect of the

concern (safety / production loss /

shut down of equipme

nt )

Action plan to overcome the concernFall back

arrangment

till action

is implemented

to overcome the concern

Action to be taken

Expected time reqd

.

Cost involved

Expenses head

Capex/Charge off / Maintena

nce

spares / service support

availbilty after

action plan

implemented

                     

                     

Identifying and Listing vulnerable areas of the plant

13

Thank you !