Compressed Natural Gas Compressor Package · Compressed Natural Gas Compressor Package TECHNICAL...

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7050 Village Drive Suite D. Buena Park, CA 90621 - (800) 788-8815 – [email protected] WWW.FASTECHUS.COM Compressed Natural Gas Compressor Package TECHNICAL SPECIFICATIONS Configuration Single, duplex, or triple Compressor Sauer WP4351 continuous duty, 4 stage, 4 cylinder, air cooled, direct drive Flow 93 SCFM at 4,500 PSIG per compressor at 3 psig regulated inlet Natural Gas Buffer Tank 120 gallon, 200 psi rated, ASME code pressure vessel Compressor Blow Down Tank 120 gallon, 200 psi rated, ASME code pressure vessel Priority Panel On Skid, Three Line Priority Panel with ½” Valves Dryer Inside enclosure, 3”, 200 psig, external regeneration connections Dew Point Sensor Cosa+Xentaur Series XDT Enclosure Dimensions 10’0” wide x 8’6” high x 20’0” long Weight 18,000 lbs (3 compressor system) Enclosure features Weather resistant, lockable, purge fans, sound attinuation and seismic anchorage Compressor Motor 75 HP, 1800 RPM (Class 1 Div. 2 - NEMA premium efficient) Electrical Design 460 VAC, 3 Phase, 60 hz MCC-Electrical Panel On enclosure, prewired, air purged Enclosure Lighting Class 1, Div 2 PLC Control System Allen Bradley MicroLogix Compliance NFPA 52, NFPA 70, API RP 500, ASME B31, UL 508A, UL 698A SAFETY Enclosure is Equipped with Gas Detection and Ventilation. On Skid MCC-Electrical Panel is Air Purged with Gas Detection. ESD Push Buttons are Located Inside and Outside the Enclosure and on the MCC-Electrical Panel. Onboard Oil Containment FEATURES Closed loop compressor crank case gas recovery system Blow Down vessel to recover inter-stage gas Inter-stage oil and water separators Inter-stage pressure and temperature transmitters Compressors are skid mounted on a vibration isolation system Allen Bradley touch screen HMI Option for remote monitoring with Fastech SQL database portal

Transcript of Compressed Natural Gas Compressor Package · Compressed Natural Gas Compressor Package TECHNICAL...

7050 Village Drive Suite D. Buena Park, CA 90621 - (800) 788-8815 – [email protected]

Compressed Natural Gas Compressor Package

TECHNICAL SPECIFICATIONSConfiguration Single, duplex, or tripleCompressor Sauer WP4351 continuous duty, 4 stage, 4 cylinder, air cooled, direct drive Flow 93 SCFM at 4,500 PSIG per compressor at 3 psig regulated inletNatural Gas Buffer Tank 120 gallon, 200 psi rated, ASME code pressure vesselCompressor Blow Down Tank 120 gallon, 200 psi rated, ASME code pressure vesselPriority Panel On Skid, Three Line Priority Panel with ½” ValvesDryer Inside enclosure, 3”, 200 psig, external regeneration connectionsDew Point Sensor Cosa+Xentaur Series XDTEnclosure Dimensions 10’0” wide x 8’6” high x 20’0” longWeight 18,000 lbs (3 compressor system)Enclosure features Weather resistant, lockable, purge fans, sound attinuation and seismic

anchorageCompressor Motor 75 HP, 1800 RPM (Class 1 Div. 2 - NEMA premium efficient)Electrical Design 460 VAC, 3 Phase, 60 hzMCC-Electrical Panel On enclosure, prewired, air purgedEnclosure Lighting Class 1, Div 2PLC Control System Allen Bradley MicroLogixCompliance NFPA 52, NFPA 70, API RP 500, ASME B31, UL 508A, UL 698A

SAFETY• Enclosure is Equipped with Gas Detection and Ventilation.• On Skid MCC-Electrical Panel is Air Purged with Gas Detection.• ESD Push Buttons are Located Inside and Outside the Enclosure and on the MCC-Electrical Panel. • Onboard Oil Containment

FEATURES• Closed loop compressor crank case gas recovery system• Blow Down vessel to recover inter-stage gas• Inter-stage oil and water separators• Inter-stage pressure and temperature transmitters• Compressors are skid mounted on a vibration isolation system• Allen Bradley touch screen HMI• Option for remote monitoring with Fastech SQL database portal

7050 Village Drive Suite D. Buena Park, CA 90621 - (800) 788-8815 – [email protected]

Compressed Natural Gas Compressor Package

GAS INLET

COMPRESSOR AIR INTAKE

CNG DRYER

CNG COMPRESSOR

ROOF VENTILATOR

ELECTRICAL PANEL

SIDE PANEL REMOVED FOR

CLARITY

PLAN VIEW

64 Log Canoe Circle Stevensville, MD 21666 Tel (410) 604-3142 Fax (410) 604-3209

WP4351 CNG Data Sheet

WP4351 CNG Booster Data Sheet

Operating Pressure

Speed

UNITS 1770 RPM (60 Hz)

Flow

& P

ower

3600 PSIG Outlet Pressure (~3 PSIG Regulated Inlet Pressure)

95 SCFM 75 HP

4350 PSIG Outlet Pressure (~3 PSIG Regulated Inlet Pressure)

94 SCFM 79 HP

5000 PSIG Outlet Pressure (~3 PSIG Regulated Inlet Pressure)

93 SCFM 80 HP

Tech

nica

l Spe

cific

atio

ns

Motor rating 75 HP Current @ 460 Volts 83 Amps Current @ 230 Volts 166 Amps Weight of block and motor 1980 Pounds Noise level @ 3 ft 93 dB(A) Heat dissipation 198,000 Btu/hr Cooling air needed 6,120 CFM

Residual oil content at gas outlet (without filtration) < 3 mg/m3 Delta temperature (gas oultet vs. ambient) 18 °F Operational ambient temperature range 40-120 °F Operating pressure range 1670-5000 psig Oil sump capacity 16.9 Quarts Dimensions of block and motor (L x W x H) 67 X 39 X 43 Inches Cooling method Air-Cooled Drive type Direct Drive Stages/Cylinders 4/4

* All data is with 5 % tolerance and is related to ambient conditions of 68 ° F and 14.7 PSIA.

Dependable Compressors!

COMPRESSED NATURAL GAS SOLUTIONS

With a track record of more than 125 years developing, manufacturing and marketing high performance systems, Sauer Compressors USA continues to lead the industry in quality, dependability and comprehensive customer support.

Sauer’s state of the art CNG designs allow for continuous duty and easy operation for many industrial market applications:

�� Vehicle Filling Stations

�� Natural Gas Engine Testing

�� Pipeline Gas Injection

STATE OF THE ART DESIGNS�� Direct drive�� Long intervals between routine

maintenance�� Cooling and condensate separation after each compression stage�� Low compression temperatures�� Operate in ambient temperatures

up to 120°F (50°C)

INNOVATIVE ENGINEERED SOLUTIONS�� Compressor blocks�� Electric and diesel drive motors�� Explosion proof electronics�� Skid mounted packages�� Dual compressor packages�� Weather enclosures�� Storage tanks

AFTER SALES SUPPORT�� 4XDOLÀHG�VHUYLFH�WHFKQLFLDQV�DYDLODEOH�

24 hours a day, 7 days a week�� On site startup and maintenance

assistance�� Fully staffed engineering team�� Service contracts available�� In stock spare parts for fast delivery�� Service training programs

PERFORMANCE DATAModel WP4331 WP4341 WP4351

Performance Data 1200 RPM 1800 RPM 1200 RPM 1800 RPM 1200 RPM 1800 RPM

2000 psicfm 19.7 30.1 35.5 52.9 62.5 94.4HP 14.7 22.8 20.8 31.9 39.4 60.2

3000 psicfm 19.4 29.8 34.5 51.6 61.6 93.0HP 15.4 23.2 21.8 32.7 40.9 62.2

3600 psicfm 19.4 29.1 33.9 51.2 60.7 91.6HP 15.7 23.3 22.4 32.7 41.9 64.9

4500 psicfm 19.1 28.8 33.5 49.0 59.8 90.3HP 19.3 23.3 22.9 32.8 43.0 67.0

5000 psicfm 19.1 28.5 33.3 50.7 58.9 89.0HP 17.0 23.6 23.3 33.0 44.1 69.0

Sauer Compressors USA, Inc | 64 Log Canoe Circle | Stevensville, MD 21666 | (410) 604-3142 [email protected] | www.sauerusa.com