COMPRESSED EARTH BLOCKS (CEB) - · PDF fileCOMPRESSED EARTH BLOCKS (CEB) PRODUCTION 5....
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COMPRESSED EARTH BLOCKS (CEB) PRODUCTION 5. Moulding 2. Measuring 6. Quality Control 1. Sieving the Soil n Mould immediately the mix: within 20 minutes! n Measure all components directly in the containers (wheelbarrows for soil, buckets for sand and cement) n Fill the containers with accuracy, as per specifications n Aerate the soil n Remove lumps, stones and pebbles Mesh 1.5 x 1.5 cm n Every block of every mix must be checked n Pocket penetrometer for the compression strength n Block height gauge for the height 3. Mixing 4. Check the Moisture Content 7. Humid Curing and Stacking 8. Final Curing and Stacking n Drop a squeezed ball from 1m high n Stacking the fresh block n Water the pile daily (on top and on the 4 sides), as many times as needed, for 1 month n Never let the pile dry for a full month! n Pour in order, soil, sand and stabilizer n First mix dry, 2 times n Add water and mix wet, 2 times n The pile must remain covered 2 days with a plastic sheet n Cover immediately every row with a plastic sheet n Too dry n Good moisture content n Too wet MASONRY Mortar Quality Block Laying for Single Bond Wall The course must be humid Soak the block into water Apply mortar on the side of the block Press the side joint Adjust the block along the string line n Never fill the joint after laying the block n The mortar is stabilized 1.5 times more than the blocks n Sand (0.2 to 2 mm) should be added n The mortar should be prepared at a plastic state (not too liquid) Conduct some test first! n Mortar for wall: mix = 1 cement + 6 soil + 6 sand, by volume n Apply 1 cm mortar on a block soaked in water n Cure the mortar 3 days under shed, let it dry 3 days under sun The test sample must be neither cracking nor crumbling It is not cracking, it is not crumbling: n The mix 1 : 6 : 6 is OK If cracks appeared: n Add more sand n Try 1 cement + 5 soil + 7 sand n Or try 1 cement + 4 soil + 8 sand If the mortar is crumbly: n Add more soil n Try 1 cement + 7 soil + 5 sand n Or try 1 cement + 8 soil + 4 sand n The new trial test must be neither cracking nor crumbling n The mortar laid in the masonry must be cured for a month Pointing the Joints Guidelines for a Village House n The pointing must be done every day after laying the blocks Dimensioning the Building n A good roof with good overhangs n RCC ring beam in U blocks n Protection of the window sill n Rise the ground floor +/- 50 cm n RCC plinth beam in U blocks n Plaster the basement with cement n Provide a good slope to drain water n Good foundations n Avoid water accumulation around the building n Avoid water run offs in any part of the building n Maintain the building regularly Use a piece of hose pipe, which is soaked in water Clean the joint with a wet sponge n Dimension the building according to the module of the block The module of the block is its dimension, plus the mortar thickness (mt) A = (x . module) - 1 mt B = (x . module) + 1 mt C = (x . module) Applications of Compressed Earth Block: n Foundation, load bearing walls, arches, vaults and domes, etc. n Hot or cold climate n Dry or humid areas Soil Stabilization for Durability: n The strength of CEB is often better than country fired bricks A Local Material for Reducing Imports: n CEB production is ideally made on the construction site itself Limiting Deforestation, no Need of Firing: n CEB are often stabilized with cement or lime. Thus no firing is required, but curing is necessary for a month More Eco-Friendly than Fired Bricks: n 5-15 times energy savings n 8 times less polluting Cost Saving: n CEB are most of the time cheaper than conventional materials A New Market Opportunity: n Possibility to uplift labour skills and to offer a new product Need of a Proper Soil Identification: n It is essential to check the soil suitability before doing CEB Need to Manage the Soil Resources: n It is essential to know before starting a production what to do later on with the hole from where the soil was taken For further information on Compressed Earth Blocks (CEB) Please contact: UNITED NATIONS CENTRE FOR HUMAN SETTLEMENTS (UNCHS - HABITAT) PO Box 30030, Nairobi, KENYA Phone: (254-2) 621234 Fax: (254-2) 624265 E-mail: [email protected] AUROVILLE BUILDING CENTRE (AVBC / EARTH UNIT) Auroshilpam, Auroville - 605 101 Tamil Nadu, INDIA Phone: +91 (0)413-622277 / 622168 Fax: +91 (0)413-622057 E-mail: [email protected] 13 apartments on 4 floors, 819 m2 – Auroville, India Auram Press 3000 Disaster resistant house New Delhi, India Cost effective houses – Mayotte Vault, 10.35 m span Auroville, India Cost effective house – Kerala, India Visitors Centre, 1300 m 2 Auroville, India SOIL SUITABILITY Soil Stabilization It aims at giving long lasting properties to silt and clay n Stabilization calculations are always with dry weights n The stabilization percentage is rather low n Cement is preferably used for sandy soils (average of 5%) n Lime is rather used for clayey soils with 6% as an average Soil Improvement Most of the soils can be used Often they need to be improved by simple and natural means: n Mixing various soils n Crushing or sieving n Adding gravel n Adding sand n Adding clay Management of Resources The Raw Material n Organic soil present in the topsoil is not suitable for CEB Don’t use the topsoil Use the subsoil Don’t use the rock n Remove the topsoil and use it for agriculture n A soil is an earth concrete! Soil contains gravel, sand and binders which are silt and clay. Silt and clay are the cement of the earth but they are not stable under water. They can be stabilized. n Almost every soil can be used, as such or after improvement to get the best proportions. n A good soil for CEB is more sandy than clayey or silty Composition of the Best Soil 15% Gravel 50% Sand 15% Silt 20% Clay It is essential to be aware of ecological parameters n Not caring for the environment creates ecological disasters Be conscious and respect Nature! n Before digging imagine how the hole can be used later on n Holes can be created and used in many ways: Basement floor for underground storage Landscaped pond Rainwater harvesting to refill the water table Ponds to water animals and to control water run off, etc. You can create a new harmonious and beautiful balance between nature and buildings Field Analyses for Soil Identification Smell a humid soil for humus content n It should not smell rotten n It should not smell musty n It should smell agreable Look a humid or dry soil n A gravely soil contains big pieces n A sandy soil contains coarse particles n A silty soil is thin, with small lumps n A clayey soil is very thin, with big lumps Touch a humid or dry soil n A gravely soil is very rough n A sandy soil is rough n A silty soil is soft, with crumbly lumps n A clayey soil is thin, with hard lumps Add a little water, compress a humid ball n A gravely soil needs a very short pressure n A sandy soil needs a short pressure n A silty soil needs a medium pressure n A clayey soil needs a long pressure Add more water to shape a cohesive ball n A gravely soil is very difficult to shape n A sandy soil is difficult to shape n A silty soil is easy to shape n A clayey soil is very easy to shape Pull the cohesive ball n A gravely soil breaks apart very easily n A sandy soil breaks apart easily n A silty soil breaks apart after some length n A clayey soil breaks apart after a long pull Stick a knife into the ball n A gravely soil does not stain the knife n A sandy soil stains very little the knife n A silty soil stains easily the knife n A clayey soil stains a lot the knife Cut the ball with a knife n A gravely soil has a very rough aspect n A sandy soil has a rough aspect n A silty soil has a smooth, not shiny aspect n A clayey soil has a smooth, shiny aspect Do a print in the ball and pour water n Water goes very quickly in a gravely soil n Water goes quickly in a sandy soil n Water goes slowly in a silty soil n Water goes very slowly in a clayey soil Wash hands with water n A gravely soil does not stick, is very easy to wash n A sandy soil sticks very little, is easy to wash n A silty soil sticks a lot, is very difficult to wash n A clayey soil gives a thin film and is quite easy to wash a little water more water
Transcript of COMPRESSED EARTH BLOCKS (CEB) - · PDF fileCOMPRESSED EARTH BLOCKS (CEB) PRODUCTION 5....
COMPRESSED EARTH BLOCKS (CEB)
PRODUCTION
5. Moulding
2. Measuring
6. Quality Control
1. Sieving the Soil
n Mould immediately the mix: within 20 minutes!
n Measure all components directly in the containers(wheelbarrows for soil, buckets for sand and cement)
n Fill the containers with accuracy, as per specificationsn Aerate the soil n Remove lumps, stones and pebbles
Mesh 1.5 x 1.5 cm
n Every block of every mix must be checked
n Pocket penetrometerfor the compression strength
n Block height gaugefor the height
3. Mixing 4. Check the Moisture Content
7. Humid Curing and Stacking 8. Final Curing and Stacking
n Drop a squeezed ball from 1m high
n Stacking the fresh block
n Water the pile daily (on top and on the 4 sides),as many times as needed, for 1 month
n Never let the pile dry for a full month!
n Pour in order, soil, sand and stabilizern First mix dry, 2 times n Add water and mix wet, 2 times
n The pile must remain covered 2 days with a plastic sheet
n Cover immediately everyrow with a plastic sheet
n Too dry
n Good moisturecontent
n Too wet
MASONRYMortar Quality Block Laying for Single Bond Wall
� The course mustbe humid
� Soak the blockinto water
� Apply mortar onthe side of the block
� Press the side joint
� Adjust the blockalong the string line
n Never fill the jointafter laying the block
n The mortar is stabilized 1.5 times more than the blocksn Sand (0.2 to 2 mm) should be addedn The mortar should be prepared at a plastic state (not too liquid)
Conduct some test first!n Mortar for wall: mix = 1 cement + 6 soil + 6 sand, by volumen Apply 1 cm mortar on a block soaked in watern Cure the mortar 3 days under shed, let it dry 3 days under sunThe test sample must be neither cracking nor crumbling
It is not cracking,it is not crumbling:n The mix 1 : 6 : 6 is OK
If cracks appeared:n Add more sandn Try 1 cement + 5 soil + 7 sandn Or try 1 cement + 4 soil + 8 sand
If the mortar is crumbly:n Add more soiln Try 1 cement + 7 soil + 5 sandn Or try 1 cement + 8 soil + 4 sand
n The new trial test must be neither cracking nor crumblingn The mortar laid in the masonry must be cured for a month
Pointing the Joints Guidelines for a Village House
n The pointing must be done every day after laying the blocks
Dimensioning the Building
n A good roof with good overhangs
n RCC ring beam in U blocks
n Protection of the window sill
n Rise the ground floor +/- 50 cm
n RCC plinth beam in U blocksn Plaster the basement with cementn Provide a good slope to drain water
n Good foundations
n Avoid water accumulation around the buildingn Avoid water run offs in any part of the buildingn Maintain the building regularly
� Use a piece ofhose pipe, whichis soaked in water
� Clean the jointwith a wet sponge
n Dimension the building according to the module of the blockThe module of the block is its dimension, plus the mortarthickness (mt)
A = (x . module) - 1 mt
B = (x . module) + 1 mt
C = (x . module)
Applications of Compressed Earth Block:n Foundation, load bearing walls, arches, vaults and domes, etc.n Hot or cold climaten Dry or humid areas
Soil Stabilization for Durability:n The strength of CEB is often better than country fired bricks
A Local Material for Reducing Imports:n CEB production is ideally made on the construction site itself
Limiting Deforestation, no Need of Firing:n CEB are often stabilized with cement or lime. Thus no firing is
required, but curing is necessary for a month
More Eco-Friendly than Fired Bricks:n 5-15 times energy savingsn 8 times less polluting
Cost Saving:n CEB are most of the time cheaper than conventional materials
A New Market Opportunity:n Possibility to uplift labour skills and to offer a new product
Need of a Proper Soil Identification:n It is essential to check the soil suitability before doing CEB
Need to Manage the Soil Resources:n It is essential to know before starting a production what to do
later on with the hole from where the soil was taken
For further information on Compressed Earth Blocks (CEB)Please contact:
UNITED NATIONS CENTRE FOR HUMAN SETTLEMENTS
(UNCHS - HABITAT)PO Box 30030, Nairobi, KENYA
Phone: (254-2) 621234Fax: (254-2) 624265
E-mail: [email protected]
AUROVILLE BUILDING CENTRE(AVBC / EARTH UNIT)
Auroshilpam, Auroville - 605 101Tamil Nadu, INDIA
Phone: +91 (0)413-622277 / 622168Fax: +91 (0)413-622057
E-mail: [email protected]
13 apartmentson 4 floors,
819 m2 – Auroville, India
Auram Press 3000
Disaster resistant houseNew Delhi, India
Cost effectivehouses – Mayotte
Vault, 10.35 m spanAuroville, India
Cost effectivehouse – Kerala,
India
Visitors Centre, 1300 m2
Auroville, India
SOIL SUITABILITYSoil Stabilization
It aims at giving long lasting properties to silt and clayn Stabilization calculations are always with dry weightsn The stabilization percentage is rather lown Cement is preferably used for sandy soils (average of 5%)n Lime is rather used for clayey soils with 6% as an average
Soil Improvement
Most of the soils can be usedOften they need to be improved by simple and natural means:n Mixing various soils n Crushing or sievingn Adding gravel n Adding sand n Adding clay
Management of Resources
The Raw Material
n Organic soil present in the topsoil is not suitable for CEB
Don’t use the topsoil
Use the subsoil
Don’t use the rock
ð
ð
ð
n Remove the topsoil and use it for agriculture
n A soil is an earth concrete! Soil contains gravel, sand and binderswhich are silt and clay. Silt and clay are the cement of the earth butthey are not stable under water. They can be stabilized.
n Almost every soil can be used, as such or after improvement to getthe best proportions.
n A good soil for CEB is more sandy than clayey or silty
Composition of the Best Soil
15% Gravel 50% Sand 15% Silt 20% Clay
It is essential to be aware of ecological parametersn Not caring for the environment creates ecological disasters
Be conscious and respect Nature!n Before digging imagine how the hole can be used later onn Holes can be created and used in many ways:
Basement floor for underground storageLandscaped pondRainwater harvesting to refill the water tablePonds to water animals and to control water run off, etc.
You can create a new harmonious and beautiful balancebetween nature and buildings
Field Analyses for Soil Identification
� Smell a humid soil for humus contentn It should not smell rottenn It should not smell mustyn It should smell agreable
� Look a humid or dry soiln A gravely soil contains big piecesn A sandy soil contains coarse particlesn A silty soil is thin, with small lumpsn A clayey soil is very thin, with big lumps
� Touch a humid or dry soiln A gravely soil is very roughn A sandy soil is roughn A silty soil is soft, with crumbly lumpsn A clayey soil is thin, with hard lumps
� Add a little water, compress a humid balln A gravely soil needs a very short pressuren A sandy soil needs a short pressuren A silty soil needs a medium pressuren A clayey soil needs a long pressure
� Add more water to shape a cohesive balln A gravely soil is very difficult to shapen A sandy soil is difficult to shapen A silty soil is easy to shapen A clayey soil is very easy to shape
� Pull the cohesive balln A gravely soil breaks apart very easilyn A sandy soil breaks apart easilyn A silty soil breaks apart after some lengthn A clayey soil breaks apart after a long pull
� Stick a knife into the balln A gravely soil does not stain the knifen A sandy soil stains very little the knifen A silty soil stains easily the knifen A clayey soil stains a lot the knife
� Cut the ball with a knifen A gravely soil has a very rough aspectn A sandy soil has a rough aspectn A silty soil has a smooth, not shiny aspectn A clayey soil has a smooth, shiny aspect
� Do a print in the ball and pour watern Water goes very quickly in a gravely soiln Water goes quickly in a sandy soiln Water goes slowly in a silty soiln Water goes very slowly in a clayey soil
� Wash hands with watern A gravely soil does not stick, is very easy to washn A sandy soil sticks very little, is easy to washn A silty soil sticks a lot, is very difficult to washn A clayey soil gives a thin film and is quite easy
to wash
a little
water
more water
