Compressed Air Awareness

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Pride, Passion & People-Vermont Manufacturing Compressed Air Awareness

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Transcript of Compressed Air Awareness

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Compressed Air AwarenessPride, Passion & People-Vermont ManufacturingRevision 1.1 - November 18, 2008 / Supersedes: 1.0 11/14/061

Compressed Air Nozzle SafetyRemoving the nozzle end would allow pressure of more than 30 psi. This could blow an eye from its socket and/or rupture an eardrum. **Never Remove the end of an air nozzle. **

All nozzles must be stamped maximum 30 psi.

The opening on these nozzles ensures that air pressure will not exceed 30 psi. Report any broken air nozzles to your Supervisor or Coordinator Immediately.Pride, Passion & People-Vermont ManufacturingConnecting a Compressed Air Line

CouplersTo safely connect, ensure the supply line valve is in closed position.Then the Coupler is pulled back and a Connector is inserted and locked into place when the sleeve is released. Always open the supply valve slowly.

ConnectorPride, Passion & People-Vermont ManufacturingTo safely disconnect, turn the supply line valve to the closed position. Proceed to bleed the residual air from the line by activating the equipment that was being used. Air pressure builds up in the line.When all the air has been depleted from the air line, pull back on the coupler and withdraw the connector half. Disconnecting a Compressed Air Line

OPEN CLOSED Pride, Passion & People-Vermont ManufacturingCompressed Air Cost Compressed air is stored energy. This energy is extremely useful and convenient for many industrial functions (Air cylinders, Graco Pumps, etc). Generating compressed air is also extremely inefficient and therefore very expensive.

We pay approximately $50,000 per year to operate our air compressors.

Use compressed air wisely

Always report hissing noises (leaks)

Pride, Passion & People-Vermont ManufacturingCompressed Air SafetyAir nozzle use should be minimized. It is the most expensive way to clean It kicks up debris a hazard to personnel and product

Use of compressed air to clean a device must be weighed with the hazards associated with alternative cleaning methods. Ask your supervisor or refer to SOPs for proper techniques.

A loose and flying air hose - especially one with a metal fitting attached to it can present a hazard even at moderate pressures. The only way to stop it is to close the valve at the source.Don't try to grab it!

Pride, Passion & People-Vermont ManufacturingAlways note the condition of air connections and devices

Immediately notify Supervisor/coordinator if you question the integrity of a device or if repairs are needed.

Ensure all air connections are properly made prior to energizing the equipment

Using compressed air to clean, or blowing down yourself is considered an unsafe act

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Compressed Air SummaryPride, Passion & People-Vermont Manufacturing