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Composite Materials Properties Database22nd March 2016

Jonathan Evans (Application Engineer) & Lorenzo Bossi (Sales & Marketing Manager)

O b j e c t i ve s

© 2014-2016 CompoSIDE Ltd – All Rights Reserved 2

Introduce CompoSIDE

Importance of material properties for composite designs

Overview of CMDB

Value of consolidated sets of materials properties

A ge n d a


Introduction to CompoSIDE

Working with composites materials

Introduction to CMDB

CMDB Addon

PlyGen

CMDB User Cases

Availability

Introduction to CompoSIDE

I n t ro d u c t i o n t o C o m p o S I D E


Launched January 2015

50 Registrations by March 2015

Over 100 Registration in 2015

100,000+ FEM calculations

Developed to answer the needs of composite engineers

Request for additional reliable material data fit for design & FEA

CMDB Addon

C o m p o s i t e s E n g i n e e r i n g P l a t fo r m

22/03/2016 6© 2014 CompoSIDE Ltd – All Rights Reserved

Integrated Approach

Materials

Plies

Laminates

2D Sections

3D Models and FEA

BoM Generation

Composites FocusedMaterials Properties

Micro-Mechanics

Extended CLT

FEA Solver

BoMs and Laminate Tables

Workflows

Agile Design

API Import Export

ReportingRevisions

Wiki Pages

Materials Properties

C o m p o S I D E

7© 2014-2016 CompoSIDE Ltd – All Rights Reserved

Monthly and Annual SubscriptionsIndustry Specific Addons

Unlimited UsersUnlimited Projects

Addons

Standard Modules

Working with Composite Materials

M AT E R I A L S

P R O C E S SE N G I N E E R I N G

Designing with Composi tes

9


M a t e r i a l s

10

Manufacturing Process

Fibres

Cores

Resins

Adhesives

What Materials shall I use?© 2014-2016 CompoSIDE Ltd – All Rights Reserved

P ro c e s s e s

11

Wet lamination Press Infusion

PultrusionPrepreg/Resin Film

InfusionAutomation

Which Process shall I use?© 2014-2016 CompoSIDE Ltd – All Rights Reserved


How expensive and long is material qualification?

W h a t i s t h e c o st o f t e s t i n g ?


M a t e r i a l s FA Q

What material shall I test?

What properties are really necessary?

Some properties cannot be tested, e.g. Shear, how to I get those?

How do I ensure that the testing is representative?

How do I access a material dataset that I can use confidently in my FEA package?

How do my mechanical properties impact the business case for my application?

Where can I get existing material data? manufacturer datasheets?

Te st i n g C o st


Testing for certification purposes must be conducted by approved test houses. Below is a rough guide to the cost of basic static and fatigue testing for 1 material i.e. 1 fibre, 1 matrix, 1 process…

Aerospace qualifications can cost in excess of > €100k for a single material

Material sourcing and coupon manufacture

Fibre volume contentTensile testsCompression testsILSS

Fatigue

€1,500

€6,500 for static tests

>€45,000 for fatigue tests up to 5 million cycles

Minimum properties required to start a

design

Do I real ly need to spend many thousands € before start ing

design with composites?

T h e Te st i n g P y ra m i d


CompoSIDE CMDB Addon

W h a t d a t a i s i n C M D B A d d o n ?

17

Testing

Characteristic Values

Project Design Allowables

Statistical Analysis

IndustryPartial safety Factors

© 2014-2016 CompoSIDE Ltd – All Rights Reserved

CompoSIDE CMDB Addon

H o w C M D B A d d o n Re d u c e s M a t e r i a l Te s t i n g C o st s ?


The CompoSIDE CMDB Addon library is a consolidated set of data that enables a quick and easy start with your projects

This enables our clients to assess the viability of composites as a solution instead investing lots of time and money.

Material testing becomes validation rather than investigation

I n t ro d u c t i o n t o C M D B

© 2014-2016 CompoSIDE Ltd – All Rights Reserved Slide: 19

M AT E R I A L S

P R O C E S SE N G I N E E R I N G

Designing with Composi tes

20

© 2014-2016 CompoSIDE Ltd – All Rights Reserved

C M D B

S E C T I O N S p a c e

L A M I N A S p a c e

F E S p a c e

B O M G e n

20

U s i n g C M D B


Manual material

¤ Test data

¤ Reference materials

PLYGen materials

¤ Micromechanics

Layered materials

¤ Classical Laminate Theory

C o m p o S I D E


Import your Materials and Plies via Excel

Complement Library with CMDB+Export to FEA

Compare / Export to Excel

S p e c i f i c t o C M D B A d d o n


Material post-processing

¤ Properties for calculation

¤ Materials selection

¤ Data Comparison

¤ Scatter Plots

¤ Materials export (Xls)

Link to FEA Formats

¤ Ansys

¤ Nastran

¤ Radioss OptiStrut

¤ More to come

M a t e r i a l L i b ra r i e s


CS Material Library: The CMDB Addonwhich can be used across your projects

My Company Materials: Your own private materials library which can be used across your projects

Active Project Materials: All materials used within your active project

Project materials can be grouped into selections for easier material data management

Va l u e o f M a t e r i a l D a t a

Material testing is needed but expensive

Generic Material Data (64)¤ Supplied to all CompoSIDE Customers

CMDB Addon (1,253)¤ Based on existing data, experience and testing


CMDB Addon

Saves time & money

on testing

C M D B A d d o n

W h a t d o I ge t ?


Te c h n i c a l O ve r v i e w o f C M D B

Characteristic Values

Materials Data Fit for Design

Industry Proven Values

Across Hundreds of Products

Full Datasets

Fit for FEA

Transferable

Export to FEA

M a t e r i a l G ro u p s

Cores

Adhesives

Plies

Woods & Plywoods

Metals

Resins

Fibres

1253 Materials

F i b re s

Fibre Types and Grades

Carbon Fibres

¤ LMC

¤ SMC

¤ IMC

¤ HMC

¤ UHMC

Aramid

Glass Fibres

¤ E-glass

¤ R-glass

¤ S-glass

¤ ECR-Glass

Re s i n s

10 Resins

¤ Epoxy

¤ Polyester

¤ PEEK

¤ Bismaleimide

¤ Vinylester

¤ Phenolic

¤ Polyetherimide

¤ Cyanate Ester

¤ Polyimide

¤ Polyurethane

A d h e s i ve s

26 Adhesives¤ Bonding Pastes & Adhesive

Films

¤ 11 Different Material Types

• Acrylic

• Bismaleimide

• Cyanate Ester

• Cyanoacrylate

• Epoxy

• Methacrylate

• Polyester

• Polyimide

• Polyurethane

• Silicone

• Urethane Acrylate.

M e t a l s

36 Industry Standard Metals

Material Data Sources and Explanations in Wiki¤ Stainless Steels

¤ Cast Steels

¤ Structural Steels

¤ Aluminium Alloys

¤ Cast Irons

¤ Titanium

¤ Bronze

Wo o d s & P l y w o o d

34 Woods¤ A Range of Softwoods, Hardwoods and Bamboo

¤ Typical Wood Data Used in Design

26 Plywoods¤ A Range of Typically Used Plywoods Including Douglas Fir, Spruce,

Okoume, Cedar, Sapelli.

¤ Typical Data From ISO Datasheets and Test Data

C o re s

212 Core Materials

Wide Range of Densities Available

Most Commonly Used Materials Available

¤ Honeycomb

• N636

• Nomex

¤ Balsa

¤ PVC Foams

¤ PET Foams

¤ San Foams

¤ PMI Foams

¤ PUR Foams

¤ Linear PVC Foams

¤ Flow Mediums

P l i e s

No Standards in Composite Industry

One Material One Test Campaign

P l y P r o p e r t i e s

ResinManufacturing

Process

Fibre Grade

Fibre SizingFabric Type

Fibre Type

P l i e s

9 Fibre Types

7 Fabric Types

¤ UD

¤ Woven

¤ Biaxial

¤ Triaxial

10 Different Matrixes

8 Manufacturing Methods

¤ Quadraxial

¤ Mats

¤ Stack-ups (Combos)

890 Different Plies

M a t e r i a l s S e l e c t i o n


… n o t e n o u g h ?


C re a t e Yo u r O w n P l i e s w i t h P l y G e n

PLYGen Material

Reference Material

ResinManufacturing

Process

Fibre Type Fabric Type

N o m e n c l a t u re Fo r C M D B

Fabric Type

¤ U= Unidirectional,

¤ X= Biaxial,

¤ W= Woven

¤ Q= Quadraxial

¤ Y=Triaxial

¤ CSM= Chopped Strand Mat

Fibre Type

¤ C=Carbon

¤ G=Glass

¤ A=Aramid

Fibre Grade

¤ LM= Low Modulus

¤ SM=Standard Modulus

¤ IM=Intermediate Modulus

¤ HM=High Modulus

¤ E=E-glass

¤ S=S-Glass

Matrix Type

¤ UP=Unsaturated IsophthalicPolyester

¤ EP=Epoxy

¤ V=Vinylester

¤ Ph=Phenolic

¤ Bi=Bismaleimide


¤ HL=Hand Layup

¤ VW=Vacuum Wet

¤ SU=Spray-Up

¤ VIN=Vacuum Infusion

¤ FW = Filament Winding

¤ PP=Pre-Preg

¤ PPA=Pre-Preg Autoclaved

¤ CM=Compression Moulding

Fabric Type

Fibre Grade

Matrix Type


Fibre Type

Reinforcement Weight

UC-HM400-EP-VIN

N o m e n c l a t u re Fo r C M D B

Fabric Type

¤ U= Unidirectional,

¤ X= Biaxial,

¤ W= Woven

¤ Q= Quadraxial

¤ Y=Triaxial

¤ CSM= Chopped Strand Mat

Fibre Type

¤ C=Carbon

¤ G=Glass

¤ A=Aramid

Fibre Grade

¤ LM= Low Modulus

¤ SM=Standard Modulus

¤ IM=Intermediate Modulus

¤ HM=High Modulus

¤ E=E-glass

¤ S=S-Glass

Matrix Type

¤ UP=Unsaturated IsophthalicPolyester

¤ EP=Epoxy

¤ V=Vinylester

¤ Ph=Phenolic

¤ Bi=Bismaleimide


¤ HL=Hand Layup

¤ VW=Vacuum Wet

¤ SU=Spray-Up

¤ VIN=Vacuum Infusion

¤ FW = Filament Winding

¤ PP=Pre-Preg

¤ PPA=Pre-Preg Autoclaved

¤ CM=Compression Moulding

Fabric Type

Fibre Grade

Matrix Type


Fibre Orientation


Combo-XG-E450-0°- CSMG-E225-EP-HL


Fibre Grade

Fibre Type

FabricType

Fibre Grade

H o w c a n w e u s e C o m p o S I D E + C M D B A d d o n


E x i s t i n g I n - h o u s e M a t e r i a l s D a t a b a s e


M a t e r i a l s M a n u fa c t u re rs


https://youtu.be/uqURCt3t0os

3A Composites + CompoSIDE

for Marine Applications

https://youtu.be/uqURCt3t0os

New high performance core released to market

How does it Perform?

P ra c t i c a l E xa m p l e – N e w C o re t o M a r ke t


CompoSIDE CMDB AddonAvai labi l i ty

Ava i l a b i l i t y


CompoSIDE CMDB Addon is live on CompoSIDE since 7th

March

Free 30-days Trial of CompoSIDE is available

Browse the CMDB Addon library

Available in yearly subscription for:

3,500 GBP -- 4,500 EUR -- 5,500 USD

Subscribers can upgrade within CompoSIDE Dashboard

Questions & Answers

Thank you

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