Complete Cooling Systems, Economical & Reliable Solid ...

POULTRY COOLING SYSTEMS

Digitally ControlledEvaporative

Cooling Systems

Complete Cooling Systems,Economical & Reliable Solid State Controllers,

Spray & Fog Nozzles, Manual & Automatic Control

SprayersSprayers

Manufacturing, Ltd.

8827 Garden Lane * Greendale, WI 53129

(414) 529-0900www.greenhillmfg.com



FoggersFoggers

poultry1.cdr - 7/29/02 - SEMP

®DIGI-COOL Controllers

Model DG2100


Model DG2100q Two Stage Temperature settingsq Program Memory saves settings

during power outagesq Smart-Scan displays current

settings while controller is running

q Optional 24-Hour Real Time Clock

q Optional Sequencing - Up to 4 Control Zones

O Oq 180 or 360 Sprayersq Various Radii Availableq 6, 9, 12, or 17 GPH

q Foggers available in ½, 1, and 1½ GPH

q Internal Filter - Helps Prevent Clogging



Cooling Systems



SprayersSprayers

Manufacturing, Ltd.





FoggersFoggers



Model DG2100












Cooling Systems



SprayersSprayers

Manufacturing, Ltd.





FoggersFoggers



Model DG2100










1 - Zone 1 Active1 - Zone 1 Active2 - Zone 2 Active2 - Zone 2 Active

3 - Zone 3 Active3 - Zone 3 Active

3 Zone Sequencing3 Zone Sequencing

RRDIGI-COOLDIGI-COOLSmart - ScanSmart - Scan

2 Temperature Stages2 Temperature Stages

12:01 +o

78.5 F

SETSET

UpscaleUpscale Set Button forentering Menus Set Button forentering Menus

See OPERATING INSTRUCTIONS for details of adjustment and operation.See OPERATING INSTRUCTIONS for details of adjustment and operation.

::.. First StageFirst Stage

Second StageSecond Stage+ - Active Temp Reached+ - Active Temp Reached

Poultry_1.cdr - 5 20 03 SEMPPoultry_1.cdr - 5 20 03 SEMP

A

40

’

500’

Air

flow

10’10’

A

40

’

500’

Air

flow

10’10’

A

40

’

500’

Air

flow

10’10’

1 - Zone 1 Active1 - Zone 1 Active2 - Zone 2 Active2 - Zone 2 Active

3 - Zone 3 Active3 - Zone 3 Active

3 Zone Sequencing3 Zone Sequencing

RRDIGI-COOLDIGI-COOLSmart - ScanSmart - Scan

2 Temperature Stages2 Temperature Stages

12:01 +o

78.5 F

SETSET

UpscaleUpscale Set Button forentering Menus Set Button forentering Menus

See OPERATING INSTRUCTIONS for details of adjustment and operation.See OPERATING INSTRUCTIONS for details of adjustment and operation.

::.. First StageFirst Stage

Second StageSecond Stage+ - Active Temp Reached+ - Active Temp Reached

18’’G402-074,

Tee, 1/2“ slip x 1/2“ slip x 1/2“ FPT

DG2100S ®Digi-Cool

control

GSE3434, Street elbow, 3/4“ FPT x 3/4“ MPT

GBC3412, Adapter, 3/4“ FGHT x 1/2“ barb GFF3/4,

Flushable filter

GG3434, Adapter, 3/4“ FPT x 3/4“ MGHT

G436-007, Adapter, 3/4“ slip x 3/4“ MPT

G401-007, Tee, 3/4“ slip x 3/4“ slip x 3/4“ slip

G402-101, Tee, 3/4“ slip x 3/4“ slip x 1/2“ FPT

Drinkers

FeedersG565FLFogger

TrussDG2100S

G565FL, 1/8“ MPT fog nozzles, 1.5 GPH @ 60 PSI

1/2“ PVC

3/4“ PVC Drop leg with drain

AView A - A


G567FL faces towards cooling pads

1/2“ PVC

G401-071, Tee, 1/2“ slip x 1/2“ slip x 1/8” FPT

G401-005, Tee, 1/2“ slip x 1/2“ slip x 1/2” slip

G406-005, Elbow, 1/2“ slip x 1/2“ slip

G567FL, Fog nozzle, 1.9 GPH @ 60 PSI

Side view

Cooling pad nozzles

Drop leg with GBV12S 1/2“ slip x 1/2“ slip ball valve drain

Air flow

Front view

Poultry House Fog Nozzle Applications

Poultry Plastic Fog Nozzle Cooling System Update


q

q

q

q

q

q

q

Stop buying expensive brass or stainless steel nozzles

Non-corroding low cost plastic construction

Easy installation

Significantly lower air temperature

Increase feed efficiency and weight gain

Decrease respiratory problems and spread of disease

Remove dust from air

Fogger 60 PSI 75 PSI 150 PSI Color Price

G560FL 1.0 GPH 1.2 GPH 1.5 GPH Grey $1.35

Fogger Chart (High Pressure)

G565FL 1.5 GPH 1.6 GPH 2.2 GPH Cream $1.35

G567FL 1.9 GPH 2.1 GPH 3.1 GPH Blue $1.35

G565FL

with foam filter

Use Greenhill’s inexpensive plastic fog nozzle assembly!

G565FL, Fog nozzle, 1.5 GPH @ 60 PSI

GORING-01E, O-ring for 1/8“ fog nozzles. Seals without the use of tape.GCR111618,

Coupling to adapt 1/8“ MPT fog nozzle

to 11/16“ thread

G402-071, PVC tee, 1/2“ slip x 1/2“ slip x 1/8” FPT

G402-071C, PVC tee, 1/2“ comp x 1/2“ comp x 1/8“ FPT

Brass or stainless steel nozzle

Typical old system

Don’t use old expensive brass systems!

Increase profit! Inexpensive!

Decrease dust in the air!

Decrease heat stress!

Easy to install!

Reduce cost!

Greenhill has nozzles for almost any spray or fog system you could need. They can be used for fogging; spraying;cooling people, greenhouses, poultry, cows, sows, and hogs; propagation; dust control; agriculture; fish; and aquaculture. Greenhill nozzles operate efficiently at low pressure and also work well in higher pressure systems.


G151-10-32T

G150-10-32T

G565FL Fogger line40’

500’

1/2“ PVC

3/4“ PVC

GC1200

Elevated wire grate

G151-10-32T, o360 nozzle, 31’

Dia, 22.5 GPH @ 30 PSI

31’

Drill/tap hole in PVC pipe usingG148-10-32Ttap/drill bit

Then screw in G151-10-32T

12’

Syst

em

To P

re-S

oak

ing

Syst

em

To C

ooli

ng

PVC Adapter-3/4“ G436-007


PVC Elbow- 3/4“ G406-007

PVC BallValve- 3/4“ GBV34S

Preset Regulator G240-19

3/4“ PVC Pipe

PVC Tee- 3/4“ G401-007

Adapter-3/4“ GH3434

Adapter-3/4“ GG3434

6060

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10

20203030 4040

50

50

6060

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20203030 4040

50

50

4040 100100

50

50

60607070 8080

90

90


G151-10-32T

G150-10-32T


500’

1/2“ PVC

3/4“ PVC

GC1200

Elevated wire grate

G151-10-32T, o360 nozzle, 31’


31’



12’

Syst

em

To P

re-S

oak

ing

Syst

em

To C

ooli

ng



PVC Elbow- 3/4“ G406-007



3/4“ PVC Pipe

PVC Tee- 3/4“ G401-007



6060

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10

20203030 4040

50

50

6060

10

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20203030 4040

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4040 100100

50

50

60607070 8080

90

90


G151-10-32T

G150-10-32T


500’

1/2“ PVC

3/4“ PVC

GC1200

Elevated wire grate

G151-10-32T, o360 nozzle, 31’


31’



12’

Syst

em

To P

re-S

oak

ing

Syst

em

To C

ooli

ng



PVC Elbow- 3/4“ G406-007



3/4“ PVC Pipe

PVC Tee- 3/4“ G401-007



6060

10

10

20203030 4040

50

50

6060

10

10

20203030 4040

50

50

4040 100100

50

50

60607070 8080

90

90

To F

og

gin

g

Sy

stem

Sy

stem

To P

re-S

oak

ing

PVC Elbow- 3/4“ G406-007

PVC Tee- 3/4“ G401-007

3/4“ PVC Pipe

AnalogControllerGC1200

PresetRegulator G240-19

PVC Ball Valve- 3/4“ GBV34S



G151-10-32T

Poultry Cleaning System (Pre-Soak)Wire Grate Flooring

Sprayer Chart (Low Pressure)

Sprayer 10 PSI 15 PSI 20 PSI Cone Color

7.0’ dia. 8.0’ dia. 9.0’ dia.

7.5 GPH 9.0 GPH 9.8 GPH G150-10-32T

Blackrotor

17’ dia. 21’ dia. 25’ dia.

17.5 GPH 19.5 GPH 22.5 GPH G151-10-32T

O360Full

circle Orangerotor

G140 9.5 GPH 12 GPH 14 GPH Black

G143 14 GPH 17 GPH 20 GPH Green

G145 4.9 GPH 6.0 GPH 7.5 GPH

O180Halfcircle

(G140, G143, and G145 have a 3’ fixed radius.)

Brown

G140

Closing Off Hose Ends

Slide close-off over hose end.

Slide close-off back 6“.

Now fold hose tightly back andkink hose.

Slide close-off back over foldedend.

6“

G160, 1/2“ Close-off

Inserting Fittings (60 PSI)

Cut hose or hoses to desired length, making sure that endsare clean and straight. Push ends into compression fittings, as shown for each one.

G330, 1/2“ Connector

G180, 1/2“ Tee

G185, 1/2“ Elbow


Hole PunchPlace G280 hole punch perpendicular to 1/2“ hose asshown in Figure 1. Using a twisting motion, (Figure 2) cutout a disk from the hose. Figure 3 shows how it should look after the hole has been punched. After all holes are punched and sprayers, foggers, connectors, and tees are attached, flush out the system so that any foreign material that may have entered the lines will be removed and will not clog the sprayers or foggers.

1. Use only the hole punch supplied to make holes. Use ofother objects to make holes may create an uneven, raggedhole which will not seal around barbs, resulting in leakage.2. Replace hole punch when it becomes dull. Attempts tore-sharpen an old punch will change the size of the hole itcuts, and may cause leakage.

Important!

3

4

1 2

Tube mount

G210, 1/4“ Connector

G120, 1/4“ Tubing

OG150B, 180 Spray nozzle

Direct mount

PVC pipe

PVC Econo System(10-32 thread)

Drill/tap hole

Reverse motor and remove drill/tap

Screw in your choice of nozzle

G148-10-32T,drill/tap bit


8827 Garden LaneGreendale, WI 53129

(414) 529-0900

Manufacturing, Ltd.

poultry1_11x17.cdr - 1/16/03 - SEMP

Complete Cooling Systems, Economical & Reliable Solid ...

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