Complete - Clean Energy Fuels...filtration high pressure particulate filter upstream of control...

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Clean Energy Compression’s Bulk Gas Transportation systems have enabled customers worldwide to take advantage of the tremendous cost reduction and environmental benefits of converting to natural gas without waiting for expensive pipeline or LNG infrastructure. The PRS system is designed for pressure let down of natural gas delivered to a customer site by mobile storage. The PRS system is made up of two modules: Pressure Reduction Module (PRM) and Heating and Control Module (HCM). REDUCED INSTALLATION COST The self-contained system requires minimal onsite construction which reduces installation costs. ADVANCED HEATING CONTROL Active heating system allows flexible and controllable heating supply while maintaining efficiency. Complete

Transcript of Complete - Clean Energy Fuels...filtration high pressure particulate filter upstream of control...

Page 1: Complete - Clean Energy Fuels...filtration high pressure particulate filter upstream of control valve and regulator gas inlet connection 1.5" fnpt connection on prm gas outlet connection

Clean Energy Compression’s Bulk Gas Transportation systems have enabled customers worldwide to take advantage of the tremendous cost reduction and environmental benefits of converting to natural gas without waiting for expensive pipeline or LNG infrastructure. The PRS system is designed for pressure let down of natural gas delivered to a customer site by mobile storage. The PRS system is made up of two modules: Pressure Reduction Module (PRM) and Heating and Control Module (HCM).

REDUCED INSTALLATION COSTThe self-contained system requires minimal onsite construction which reduces installation costs.

ADVANCED HEATING CONTROLActive heating system allows flexible and controllable heating supply while maintaining efficiency.

Complete

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• Semi-permanent mounting, including concrete, asphalt, and prepared gravel.

• Compact integrated footprint featuring all major systems required to reduce CNG pressure to a working pressure on one skid

• Self-contained, modular packaging

• Oversized heating system for pressure & flow transitions

• User friendly touch-screen HMI for set-point and alarm control

• Boiler utilizes natural gas from the tube trailer

• Emergency Shutdown System (ESD)

• Uses 2-stage regulation for maximum consistency of outlet pressure

• Optimized system resistance to maximize usable gas from tube trailers

• Minimized noise levels due to Main and monitor regulation on PRS

• Continuous gas supply via optimized automated trailer switching

• Clean Energy Compression’s considerable experience in building PRS units for various markets has resulted in a quality standard design to perform under a variety of conditions

• Active heating system allows flexible and controllable heating supply while maintaining efficiency

• First stage pneumatic control valves minimize the drop that occurs in much larger regulators and provides added protection in case of a regulator failure

• Increased PRS capacity reduces capital cost by reducing a customer inventory of mobile storage units

• Control screen provides user friendly display where operator can easily control and view system status and alarms

• Intelligent controls leading to improved operational efficiency and robustness

• Remote monitoring to ensure speedy maintenance response

Features & Benefits

Clean Energy Compression's CompletePRS includes proven CleanPRS technology in a package that combines portability with configurable plug-and-play installation. Each package features a Pressure Reduction Module and a Heat Control Module. The self-contained system has a smaller footprint than a standard built-in station and requires minimal on-site

construction, making it fast to install and easy to relocate. Clean Energy Compression designers and engineers have responded to the needs of the market to deliver a comprehensive sustainable CNG fueling system with minimal environmental impact.

Combines Portability With Configurable Plug & Play Installation

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INLET PR

ESSU

RE [P

SIG]

FLOW [N

m3 /h]

Elapsed Time [minutes]

PRS2000 PerformanceFull Flow w/ Change Over

FlowRateNM3 InletPressPSI

TECHNICAL MEDIUM TO DECOMPRESS SWEET, DRY NATURAL GAS

MAXIMUM ALLOWABLE GAS DEWPOINT -40ºC (-40ºF)

RECOMMENDED GAS DRYNESS <2 LBS/MMSCF

DESIGN AMBIENT TEMPERATURE -15–65°C (5–150ºF), LOW TEMP OPTION AVAILABLE UPON REQUEST

DESIGN INLET PIPING PRESSURE 310 BAR (4500 PSIG)

DESIGN OUTLET PIPING PRESSURE 19.3 BAR (280PSIG)

INLET PRESSURE RANGE 10.3-275 BAR (150-4000 PSIG)

GAS INLET TEMPERATURE RANGE -40–50ºC (-40–110ºF)

GAS OUTLET PRESSURE RANGE 1.6–6.2 BAR (25 - 90 PSIG) OR 6.9–15.1 BAR (100 - 220 PSIG)

GAS OUTLET TEMPERATURE RANGE -10-45ºC (14-110ºF)

DESIGN FLOW RATE OVER FULL TRAILER INLET PRESSURE RANGE SCFM 62.5–625

NM^3/H 200–2,000

SUPPLY VOLTAGE 50HZ COUNTRIES 50HZ | 380-400 VAC | 120/200V

60HZ COUNTRIES 60HZ | 380-400/460-480/575-600 VAC | 120/200V

PHASES 3

TYPICAL OUTLET PRESSURE 4.8 – [+0.6/-0.6] BAR (70 – [+10/-10] PSIG)

TYPICAL OUTLET TEMPERATURE 20 – [+10/-10] ºC (68 – [+18/-18] ºF)

DESIGN ELEVATION 0-1000 MASL (0-3300 FASL), HIGHER ELEVATION DESIGNS AVAILABLE UPON REQUEST

PRESSURE REGULATION TWO STAGE

ESD PROTECTION PRM INLET VALVE CLOSES ON ESD

FIRST STAGE REGULATION FAIL-CLOSED PRESSURE CONTROL VALVE, CONTROLLED BY PLC

SECOND STAGE REGULATION PILOT-OPERATED SPRING REGULATORS

OVER PRESSURE PROTECTION 1 STAGE RELIEF VALVES AND HIGH PRESSURE ALARM.

OVER PRESSURE PROTECTION 2 STAGE MONITOR REGULATOR, BURST DISC AND HIGH PRESSURE ALARM

GAS HEATING NATURAL GAS FIRED BOILER WITH SHELL & TUBE HEAT EXCHANGERS

FILTRATION HIGH PRESSURE PARTICULATE FILTER UPSTREAM OF CONTROL VALVE AND REGULATOR

GAS INLET CONNECTION 1.5" FNPT CONNECTION ON PRM

GAS OUTLET CONNECTION 3" 150# RF FLANGE ON PRM

MODULES INTEGRATED PRESSURE REDUCTION MODULE (PRM) AND HEATING & CONTROLS MODULE (HCM)

DIMENSIONS 300” L X 116" W X 120” H (7620MM X 2840MM X 3050MM)

APPROXIMATE WEIGHT 7200 KG (16,000 LBS)

ELECTRICAL CLASSIFICATION PRM ROOM: C1D1 & C1D2 HCM ROOM: NON-HAZARDOUS

CODE COMPLIANCE ANSI, ASME, NFPA, UL, CSA, CE

OPTIONS - INTEGRAL LINE-PACK SYSTEM FOR UNINTERRUPTED FLOW DURING TRAILER SWITCHOVER - ULTRASONIC FLOWMETER ON LOW PRESSURE OUTLET LINE

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PROJECT MANAGEMENTClean Energy Compression has a dedicated Program Management offi ce that oversees projects in all phases; including initiation, planning execution, monitoring, control, and completion. All projects include a project charter, stakeholder register, responsibility assigned matrices, and project schedule.

MANUFACTURINGA global leader in manufacturing CNG fueling systems, Clean Energy Compression meets all ISO 9001:2008 Quality Management System Safety and Environmental protocols. Clean Energy Compression offers complete CNG fueling systems that are tested in house with Natural Gas and don’t leave the factory until they are 100% certifi ed fi eld-ready.

SERVICEAll Clean Energy Compression projects are supported by a global service network. Customer Care representatives closely monitor performance of units in the fi eld in real-time 24/7. A global network of parts and service providers are available for fi rst-class support on all products.

Clean Energy Compression43676 Progress Way

Chilliwack, BC, Canada, V2R 0C3Tel +1-604-795-9491 Fax +1-604-792-3806

www.CleanEnergyFuels.com/compression

CLEAN ENERGY COMPRESSION PRODUCTS

COMPRESSION CleanCNG™

CleanCNG-C

UnpluggedCNG

CompleteCNG™

PRESSURE REDUCTION CleanPRS

CompletePRS

MobilePRS

DISPENSING TimefillCNG

TrailerfillCNG

TrailerdecantCNG

HIGH EFFICIENCY VIRTUAL PIPELINE OffgridCNG