competence in hygiene - Megra€¦ · Package Sealing device MELA seal ® 100+ MELAseal with reel...

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competence in hygiene

Company details

• founded in 1951

• family-run and -owned business

• specialised in the hygienic sector only

• more than 450.000 sold devices worldwide

• market leadership in table top autoclaves

• more than 200 employees

• all production plants are in Berlin, Germany

• distribution and service via authorized dealers only

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Status quo – Vetenarian market

• small animals are „little babies“ of the families => lot of money will be

spend for the health of the „family member“

• requirements in treatments (implants) and therefore in hygiene will grow

=> hygiene regulations become more important:

WHAT DOES THAT MEAN?

Vetenarians follow more and more human medical (eur opean) requirements

The cycle of instruments(According to European regulations)

• cleaning

• disinfection

• rinsing

• drying

• check / care

• packing

• sterilization

• release

• documentation

• storage

variant 1: variant 2:

manual automated

Unclean sideClean side

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Hygienic background information

Use at patienttransport

carepacking

sterilisation

sterile storage

sterile instruments

cleaning and disinfection

Hygienic chaindocumentation

What kind of treatment will the instrument be used for?

Non- invasive = no contact with blood

Invasive = contact with blood

=> Non- invasive: general diagnostic/treatments

=> Invasive: Surgical treatments

Invasive: YOU NEED TO WRAP YOUR INSTRUMENTS!!

YOU NEED TO STERILIZE!!

General Definitions:

Disinfection = germ reduction (10 -5)

Sterilization = germ free (10 -6)

Details to know

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REQUIRED SPACE FOR TECHN. DEVICES

2. Ultrasonic cleaner /

drill bath

50 cm

3. Disinfektion bath /

thermodisinfektor

50/60/90/120 cm

5. Sealing device,

e.g. MELAseal

50 cm

4. Lubricating/care of

instruments (oiling)

50 cm

6. Work space /

packaging

50/100 cm

7. Autoklave,

e.g. Vacuklav 23B+

50-70 cm

Total demand/space min. 450 cm

1. Sink / Space for

contaminated goods

100/150 cm

STERILIZATION ROOM – BAD EXAMPLES

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STERILIZATION ROOM

unclean side

clean side

EN 13060 - overview

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Class N = unwrapped and massive instruments only

Class S = unwrapped and wrapped goods, limited use for wrapped

(surgical) hollow instruments

Class B = all kinds of instruments, massive and hollow

Both wrapped or unwrapped

=> universal autoclave, highest quality in sterilization

=> Hospital Standard! Best of the best!

EN 13060 – “translation”

EN 13060 – a „translation“

N-class S-class B-class

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hollow instruments – class B

(rigid endoscope)

(athroscope)

(cannulas)

(biopsy forceps)

(sling)

Vacuum cycles

Single vacuum with overpressure cycles: Class S

Fractionated pre and post vacuum: Class B!P

t

P

t

e.g.

MELAG Euroklav 23VS+

e.g.

MELAG Vacuklav 23B+ or 43B+

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Vacuum cycles

Single vacuum with overpressure cycles: Class S

Fractionated Gravitity-system: Class S

P

t

e.g.

MELAG Euroklav 23VS+

e.g.

MELAG Euroklav 23S+

Hot Air Sterilization: 30 minutes at 180° C temperature

Advantages:

• Low inital costs• Basic construction• Easy set-up

Disadvantages:

• High sterilization temperature – long residence time (holding time) is extremely stressing your valuable instruments => risk of damages to the instruments

• Not usable for organic material and textiles• Long operating hours• No integrated control of the parameters => no documentation!• High potential for rest cold air to stay inside the chamber• High potential of undetected loading- and sterilization-process faults• No general ruling for packing/wrapping of the goods• No possibility of documentation of the relevant parameters during sterilization process

=> Old fashioned sterilization method, holding time 30 minutes at 180 °=> specialized (endoscopic) instruments could be dam aged due to high temperature

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Steam Sterilization (Autoklave): 3,5 minutes, 134° C temperature, 2 bar pressure

Advantages:

• Very fast cycle times• Low thermal stress to the instruments => safe your instruments!• Thermo labile materials as for example rubber and textiles may be autoclaved• Germ-proof, sterile packing / wrapping according to European norms + recommendations possible/available

• Safe sterilization due to integrated sensors and process control of the autoclave => documentation!

• Convenient and all over documentation of the process parameters • Easy and safe usage of the autoclave on the display• Easy set-up: electricity and destilled water is needed• State of the art sterilization procedure• Safe time & money due to faster cycle times

Disadvantages:

• Higher investment costs (Autoclaves without drying – danger of corrosion!) • Autoclaves may only be controlled by well educated nurses / members of the clinic team

• What do you want to sterilize?

• instruments wrapped/unwrapped?

• hollow instruments yes/no ?

• textiles?

• Length of the longest instrument?

• What kind of treatments are you doing?

• higher surgical treatments? implants, endoscopics ?

=> possible Class B autoclave customer

• normal diagnostical treatments?

=> Euroklav series

Selling autoclaves – What questions do you need to ask?

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MELAG Product line

MELAtronic ® Euroklav ® VS+ Profi-Klasse Premium-Klasse MELAtherm ®

Euroklav ® VS+class S

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Euroklav ® VS+

- big chamber 18 or 22 liters- 5 trays or up to 4 norm-tray (Strindberg) cassettes- up to 4 kg load of instruments or 1 kg textiles!- sterilization container- and/or „see-through“ package- quick program included (only 20 min. incl. drying for unwrapped goods!)- prion program included- Monitoring system = complete check of the cycle, incl. water quality- limited use for sterilization of hollow instruments- documentation via printer/cf card, direct network


Euroklav ® VS+

optimized ergonomics

large water storage tankeasy to refilleasy to clean

Quick releases- Clear arranged display, easy to use, avoids operating

mistakes by practice team

- „two-button-handling“: easy & fast

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Euroklav ® VS+

� x�

… for solid instruments.… for wrapped instruments.

… limited use for hollow instruments.


Profi-ClassVacuklav ® +

- big chamber 18 or 22 liters- 5 trays or up to 4 norm-tray (Strindberg) cassettes- up to 5 kg load of instruments!- quick program B (new!) and quick program S- Monitoring system = complete check of the cycle- fractionated pre- and post-vacuum => Class B- documentation via printer/cf card, direct network

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Profi-ClassVacuklav ® +The extra long 24 B/L+

60 cm chamber depth

- extra big chamber: 29 liters- Space for 7 kg instruments or 2,5 kg of textiles- 5 trays or up to 3 norm-tray cassettes- Tray size: 55x19 cm- quick program B (new!) and quick program S- Monitoring system = complete check of the cycle- fractionated pre- and post-vacuum => Class B


3 chamber depths

30B+ / 31B+ 24B+ / 23B+ 24B/L+

Ø: 25cm 25cm 25cmD: 35cm 45cm 60cmV: 18l 22l 29l

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Profi-ClassVacuklav ® +The extra long 24 B/L+


- „two-button-handling“: easy & fast

large water storage tankeasy to refilleasy to clean

optimized ergonomics

- Clear arranged display, easy to use, avoids operating mistakes by practice team

Quick releases


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� �


�


… for hollow instruments, also wrapped!

comparison: Vacuklav vs. Euroklav

Euroklav 23 VS+ Vacuklav 23 B+

Chamber volume 22 Liter 22 Liter

Chamber dim. 45cm x Ø 25cm 45cm x Ø 25cm

Max. loading

Instruments 4 kg 5 kg

Textiles 1 kg 1,8 kg

Cycle times

Universal-Program 25 30

Quick-Program S 15 15

Quick-Program B - 25

Gentle-Program 40 45

Prion-Program 40 45

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Class B


Premium -Class

- big chamber 18 or 22 liters- 6 trays or up to 4 norm-tray (Strindberg) cassettes- up to 6 kg load of instruments!- quick program B and quick program S- Monitoring system = complete check of the cycle- fractionated pre- and post-vacuum => Class B- documentation via inbuild cf card / direct network

Intuitive to use bycolor touchscreen display

Only the best for your clinic!

The Premium-Plus-Class

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� ��


… for hollow instruments, also wrapped!

Overview products – sterilizing – The Premium-Plus-Class

Class B


Premium -Class

advantages in general: speed - comfort - design

- SPEED fast autoclave , only 17 min. for a real Class B cycle, wrapped instruments!!

- COMFORT documentation included, easy handling via CF-card or direct network

- DESIGN easy to use, very large display with explanations

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Overview: Premium Class vs. Profi Class

Cliniclave®45 - Developed to fit your needs

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Cliniclave®45 - Designed for convenience

Cliniclave®45 – Ergonomic loading concept

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• Monitoring system according to EN13060

• PT1000 temperature sensors

• Redundant A/D converters

• Open load / short cut control of outputs

• Independent documentation system

• Water quality sensor

• Full-automatic

motorized door lock

Cliniclave®45 – Built to be safe

Cliniclave®45 - Key facts

Chamber volume: 103 liters

Weight: 190 kg

Power supply: 400V - 3 phases 50/60 Hz

Interfaces: Ethernet

CF-Flashcard

Display: Color Touch screen

Door: Left or right hinged

Motorized door lock

Sub cabinet: Reduces installation needs

Movable in short range

Contains water purification

Installation: cold water, drainage and

power supply

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Water treatment system - MELA dem® 40

• automatic feed water supply via water treatment system MELAdem 40• automated + cost-effective production of demineralized water directly in the practise• ion-exchange principle• quantity of water output is depending on the conductivity• can be mounted against the autoclave or wall, or can be placed in a sub-cabinet• no need to buy and carry destilled water from the pharmacy or do-it-yourself-store • MELAjet spray pistol optional available

We need demineralized water for the

sterilization cycle.

Why not producing the water by ourselves?

Water treatment system - MELA dem® 47

• automatic feed water supply via water treatment system MELAdem 47• automated + cost-effective production of demineralized water directly in the practise• high effective reverse osmosis unit with post ion exchanger module• quantity of water output is depending on the conductivity• Delivered with a storage tank => requires space, e.g. in a sub-cabinet• possibility to connect 2 autoclaves to the automatic water feed supply• no need to buy and carry destilled water from the pharmacy or do-it-yourself-store • MELAjet spray pistol optional available

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Water-distiller MELA dest® 65

• Cost-effective production of distilled water• distilled water for many uses: Instrument spooling,

for the autoclave,laboratory use…

• The storage container for 4 litres is included

Sterilization containers

Packaging

MELAseal®

Sealing device

norm-tray cassettestime of storage:• wrapped: 6 months • unwrapped: for immediately use

MELAfol®

sterilization package

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• Instruments can be protected against contamination• Quick and easy sealing of sterilization packages• Reliable and fast sealing: correct temperature and sealing pressure• Cutter for the required length of MELAfol is included• Sealing rail made of aluminium = no repair of sealing rail necessary• Different kinds of dispensers and MELAfol packaging reels available

Package Sealing device MELA seal® 100+

MELAseal with reel dispenser „comfort“

Validatable rotary sealer

Surveillance of

-Sealing temperature

-Processing speed

-Sealing pressure

Documentation via

-MELAprint

-MELAflash CF-Card-Printer

-PC with text editor

-MELAview

-MELAsoft

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Working table “standard”For safe and easy sealing of packed lengths and / or heavy instruments or cassettes.

Working table “comfortable”Fitted with smooth running rollers, heavy packages will glide easily across the working table while the sterilization packaging is being sealed safely.

Reel dispenser with integrated cutting unit42cm effective width, providing considerable space for multiple rolls of varying width, integrated cutting unit, to be mounted to the wall or to be placed on a table stand

Additional sales arguments

65 years of experience, 65 years of innovation/inve ntion

The most important points:

• first table top autoclave Vacuklav 31 with fractionated pre- and post-vacuum

(presented on IDS 1993)

• the one-way water system

• the automatic feed water supply (MELAdem)

• the documentation via practise PC or network

Furthermore:

• MELAG autoclaves are „Made in Germany“

• long-lasting supply of spare parts is guaranteed

• widespreaded service net via authorized and well-trained partners

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competence in hygiene - Megra€¦ · Package Sealing device MELA seal ® 100+ MELAseal with reel...

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