Comparator
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Transcript of Comparator
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Vadodara Institute Of Engineering
Name: Chaturvedi Anupam(501)Topic : Comparators
Teacher : Miss. Shalini SinghDivision : Mechanical 3
Semester : 4th
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Comparator
• Introduction :• A comparator is a precision instrument
employed to compare the dimension of a given component with a working standard (usually slip gauges).
• It thus does not measure the actual dimension but indicate how much it differs from the basic dimension.
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• In mass production identical component parts are produced on a very large scale.
• To produced interchangeability these parts produced very close dimensional tolerance.
• As a result, inspection is often more concerned with the dimensional variation from the standard parts.
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• The micrometer and vernier calliper are not more feasible because skill involve and time required to measure the dimension.
• In such case comparator is more suitablefor the measurement.
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Basic principle of operation
• The comparator first adjust on zero on its dial gauge with a gauge block in position.
• The gauge block is of dimension which the work piece should have.
• The work piece to be checked is then placed in position and comparator gives the difference in dimension in relation to the gauge block.
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• Dimension may be greater, less or equal than the standard dimension.
• If the dimension greater or equal than the standard gauge its indicate on dial gauge.
• Thus comparator does not give the dimension of the work piece but just give the difference b/w work piece and standard gauge.
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Mechanical optical comparator
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Sigma comparator
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• It is mechanical comparator providing magnification in the range of 300 to 5000.
• It consist of a plunger mounted on two flat steel string.
• This provide frictionless linear movement.
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• The plunger carries the knife edge which bear upon the face of mounting blocks of cross strip hinge.
• The moving block carries a light metal y- forked arms and wrapped around the smalldrum.
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• A thin phosphors bronze ribbon is fastened to the end of the forked arms and wrapped around the small drum, mounted on the spindle carrying the pointer.
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• Any vertical movement movement of the plunger and hence that of the knife edge makes the moving block of the cross strip lever to pivot.
• This cause the rotation of the y-arms.• The metallic band attached to the arms makes
the driving drum hence the pointer to rotate.
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• Total magnification of the instrument is
L/a = l/r