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COMPANY PROFILE

Converge Engineering Pvt. Ltd., (CEPL) an ISO 9001:2015 certified organization. We provide services in engineering consultancy, software sales & training. CEPL has expertise for carrying out Concept studies, Front End Engineering Design, Detailed Design Engineering and Residual Engineering. We take pride in our Trouble-Shooting and Plant Optimization capabilities. We provide post-design assistance as well.

Our team at CEPL is driven by the passion to give the best services in the engineering field and for this sole purpose, we have committed and competent team of engineers with proven excellence in their fields. We have expertise in Process, Piping, Mechanical, Civil/Structural, Electrical, Instrumentation engineering and Loss Prevention jobs.

We deal with small to large scale projects with equal importance. We deliver design & engineering solutions that are technically correct, safe, feasible, economical & incorporating latest technology and international standards and thus, providing the best value for money. CEPL serves its clients in line with company values. We believe in long term relationships with our clients.

We also provide corporate training on process steady state and dynamic simulation and optimization using Aspen HYSYS V11. CEPL is the sole-distributor of hydraulic simulation software, FluidFlow in India and Middle East. We look forward to work with your esteemed organization as solution provider to enhance your profitability. Thanks and regards.

Ajay S. Satpute M.Tech. (Chemical), I.I.T. Madras

Managing Director

Converge Engineering Pvt. Ltd.

Office No. 608, The Great Eastern Galleria, Sector 4,

Nerul West, Navi Mumbai 400706, India

+91 9867328748

ajaysatpute@converge.net.in

www.converge.net.in

http://bit.ly/2CV8L8Q (Google Review)

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OUR VISION

We aim to be the FIRST Indian design engineering consultant that has global brand value.

OUR VALUES

Employees : We keep our employees happy.

Customers : We make sure that our customers get value for their money.

CSR : We do our bit towards betterment of society.

Ethics : We never compromise on our ethical values.

Profit : We earn enough profit to keep first four values afloat.

WE ARE REGISTERED VENDORS WITH:

OUR ESTEEMED END CLIENTS & CLIENTS

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CLIENTS’ FEEDBACK

CEPL is the only engineering consultant

with 5 star Google rating!!!

Client Feedback

Shell India Markets Pvt.

Ltd., India

“Shell takes this opportunity to acknowledge the

support provided by CEPL to complete the project

within time.”

Monaco Engineering

Solutions, Dubai, UAE

The promptness of CEPL’s services as well as

delivery is indeed praise-worthy.”

Qatar Design Consortium,

Qatar

“QDC strongly recommends the engineering

support provided by CEPL, which is of great quality

at par with International Industry Standards.”

Narmada Bio-chem Ltd.,

Ahmedabad, India

“NBCL looks forward to association with CEPL in

future as well and wishes them all the best for

their future endeavors.”

Assam Petroleum Ltd.,

Mumbai, India

“APL takes this opportunity to acknowledge the

engineering support and technical inputs provided

by CEPL during project duration.”

Allied Energy &

Hydrocarbon Solutions,

New Delhi, India

“AEHS confirms that CEPL has successfully

completed the project titled Detailed design

services for early production facility.”

Repeat orders:

Client No. of projects

Qatar Design Consortium, Qatar 11

Monaco Engineering Solutions Limited, UAE 4

Petroserv Ltd., Qatar 4

Tata Consulting Engineers Ltd., India 4

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SUMMARY OF PROJECTS

Projects executed globally:

Types of projects executed:

Man-hours consumed:

020000400006000080000

2017-20182018-2019

2019-2020(Projected)

2020-2021(Projected)

6000 13200 33000

70400

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LIST OF MAJOR PROJECTS

Project title FEED and Detail Engineering of New Plasticizer Plant at Silvassa

Description • Batch plant was converted to a continuous plant with 4 CSTRs in series

reactors.

• Batch data was used to benchmark Aspen HYSYS simulation model.

• Equipment sizing (including reactors, pumps, heat exchanger etc.)

was carried out.

• 3D model was prepared in CADWorx.

• Stress analysis was carried out in Caesar II.

• Plant erection was completed by client.

• Plant start-up was done by client under CEPL’s supervision.

Type Detail Engineering

Disciplines PR, PI, ME, IN

Client KLJ Plasticizers Ltd., India

Man-hours 5000

Project title Concept study and Basic engineering of polymerization plant in Jhagadia

Description • The problem statement was to increase the plant capacity 3 times.

• Four different options were studied.

• PFD, H&MB, P&ID, Equipment layout for each option were prepared.

• Best option was recommended.

Type Concept study

Disciplines PR, PI, ME

Client Sika India Pvt. Ltd., India

Man-hours 3000

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Project title Detail Design services for Early Production Facility in Sudan

Description • End client is one of the biggest O&G producers in Sudan.

• Early Production Facility was designed for 15000 BOPD.

• CEPL designed 3 phase separator, heat exchanger, pump, control

valves, PSVs, Flare system etc. in Aspen HYSYS.

• Mechanical datasheets were prepared.

• Equipment layout was prepared.

Type Detail Engg.

Disciplines PR, PI, ME, EL, IN, CI

Client Allied Energy & Hydrocarbons, India

Man-hours 6000

Project title EPC for provision of 3 phase separators system with heating & pumping

arrangement.

Description • Separation system was designed for crude oil with 7000 bpd oil, 3000

bpd water and 24000 SCMD gas.

• It involved sizing of heat exchanger, 3 phase separator, pump, control

valve, PSV, BDV, line sizing etc.

• The entire system was simulated in Aspen HYSYS. PFD, P&IDs, OCP,

Line list were also prepared.

• Equipment datasheets, layouts etc. were prepared. TBE was carried

out.

• SLD, Hook-up drawings, Foundation drawings etc. were prepared.

Type Detail Engg.

Disciplines PR, PI, ME, EL, IN, CI

Client Cairn India Ltd., Suvali, Gujarat, India

Man-hours 4500

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Project title Detail Design for Fire water network civil works

Description • CEPL scope was a part of project “WOQOD bitumen terminal

expansion Mesaieed industrial city”.

• Design of Anchor & Thrust blocks foundations for U/G GRE Fire water

network lines was carried out.

Type Detail Engg.

Disciplines CI

Client Petroserv Ltd, Qatar

Man-hours 250

Project title Stress Analysis for EPC of replacement of 08ESDV100 and associated

hydraulic package at Qatar Gas.

Description • An old 7 T ESDV was to be replaced with a new 9 T ESDV.

• Stress for the existing system with additional load was studied in

Caesar II.

• Piping support requirement was studied and recommended to the

client.

Type Detail Engg.

Disciplines PI

Client Petrocon ECC, Qatar

Man-hours 450

Project title Preparation of As-built P&IDs

Description • CEPL carried out Line Walk and prepared As-Built P&IDs in AutoCAD

for SI Group chemical plant in Navi Mumbai.

Type Detail Engg.

Disciplines PR

Client SI Group, India

Man-hours 5000

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Project

title

Fire Water Network Pipenet – Transient study

Description • FW network for an off-shore platform in UAE was modelled in Pipenet

– Transient.

• Several surge scenarios were studied including pump trip and deluge

valve closure.

• Surge alleviating recommendations were provided to client.

Type Detail Engg.

Disciplines PR

Client Monaco Engineering Services, UAE

Man-hours 600

Project title FEED for 0.5 million TPA PROM manufacturing facility at Dahej, Gujarat

Description • NBCL is the present manufacturer of PROM (Phosphate Rich Organic

Manure) with 300 TPD capacity.

• A new plant was designed with 5 times the present capacity.

• Process design of granulator, rotary heater, rotary cooler, rotary

screen etc. were carried out.

• Process PFD, P&ID, OCP were prepared.

• Equipment datasheets were prepared and vendor quotations were

received after RFQ. TBE was carried out.

• Financial analysis was carried out.

Type FEED

Disciplines PR, ME, PI

Client Narmada Bio-Chem Ltd., India

Man-hours 5000

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Project title Dynamic Simulation of Gas Sweetening Plant

Description • 2.5 MMSCMD of sour gas with 30 ppm H2S and 2% CO2 was treated in

Gas Sweetening Plant.

• Methyl diethanolamine (MDEA) was used as solvent.

• Dynamic simulation model was prepared for the entire system

including Amine Absorber and Stripping column.

• Several dynamic scenarios (amine circulation pump tripping, Hot oil

FCV failure, Increase in H2S and CO2 concentration in FEED, Failure of

PCV etc.).

Type FEED

Disciplines PR

Client Monaco Engineering Solutions, UAE

Man-hours 1600

Project title EPC for Additional Three Wells Flow Line Hooks-Up at DOL-2 (Dolphin

Energy). Description • Process study to connect 3 new wells to the existing production

facilities was studied.

• Aspen HYSYS Dynamic simulation was carried out.

• Hydrate formation phenomena was studied.

• PFD, P&IDs and C&E were prepared. P&IDs were later prepared in

SPPID.

• OCP and Line list was also prepared.

Type Detail Engg.

Disciplines PR

Client Qatar Design Consortium, Qatar

Man-hours 2500

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Project title Feasibility study to increase the productivity of oil producing wells

Description • Production fluid from various wells are processed at a central

processing terminal, which has 2 separators in series.

• It has been observed that the second stage separator is redundant, as

most separation occurs in first stage separator.

• Aspen HYSYS Dynamics simulation model was prepared to study the

existing system and proposed system.

• The increase in the throughput was one of major output from this

study.

Type Concept study

Disciplines PR

Client Tata Consulting Engineers, India

Man-hours 450

Project title Simulation Study for LPG Splitter, Amine Treatment Unit & Sour water

stripper Unit

Description • Process simulation study for LPG splitter is carried out. Simulation

model includes LPG preheater, C4 cooler and C3 transfer pump along

with a distillation column with reboiler and condenser.

• Aspen HYSYS simulation of Amine Treatment Unit with MDEA solvent

to treat sour gas.

• Process simulation study for Sour Water Stripping unit is carried out.

It includes sour water preheater, treated water cooler, pumps,

degassing tank and sour water stripper.

Type FEED

Disciplines PR

Client VCare Global, India

Man-hours 600

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Project title Engineering Support for Flare Safety studies

Description • Several safety studies were carried out for a fertilizer plant in Saudi

Arabia w.r.to their flaring system upgrade.

• Noise study, Dispersion Analysis Report, Radiation Isopleth Report,

Radiation Contour Mapping Report were submitted along with

recommendations.

Type Concept study

Disciplines HSE

Client Tata Consulting Engineers, India

Man-hours 600

Project title Steady State and Dynamic Simulation for Propylene Pre-cooling, Unloading

and Boil off and Flash Gas Generation

Description • The objective of this project was to design the new shipping line (from

ship to storage tank) for Propylene.

• Also Propylene line pre-cooling study was carried out in Aspen HYSYS

Dynamics to get the minimum time to pre-cool the shipping line.

• Adequacy of existing Boil-Off Compressor was also checked for higher

load due to Propylene vapor generated due to pre-cooling of shipping

line.

Type Detail Engg.

Disciplines PR

Client Tata Consulting Engineers, India

Man-hours 450

Project cost NA

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Project title Engineering Services for Steady State Analysis For Fuel and Water Networks

Description • Several hydraulic analysis (steady state and surge) were carried out for

Qatari client (New Port Project, Qatar government).

• Steady state analysis using Bentley WaterGEMS.

• Surge analysis using Bentley HAMMER.

Type Detail Engg.

Disciplines PR

Client Qatar Design Consortium, Qatar

Man-hours 1500

Project title Supply of VBA Enabled Process Calculation Spreadsheets for in-house use

Description • Sizing of Control valve, PSV, Orifice, Line, Separator, Pump and Tank

venting calculations.

Type Misc.

Disciplines PR

Client Qatar Chemicals Company Ltd. Qatar

and

Galaxy Surfactants Ltd. India Man-hours NA

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ENGINEERING SERVICES

PROCESS ENGINEERING

Dynamic simulation and steady state simulation using licensed software such as

AspenONE V11 (HYSYS, EDR, Flare System Analyzer, Aspen Plus etc.), Pipenet, Bentley

WaterGEMS, HAMMER.

Hydraulic Calculations

Plant optimization / trouble-shooting activities

Equipment Sizing

Two / Three phase separator (Horizontal / Vertical)

Flare K.O. Drum (Horizontal / Vertical)

Thermal Rating of shell & tube heat exchanger using EDR

Process Calculation for Instruments

Control Valve Sizing

Orifice sizing

Process Calculation for Safety Systems

PSV and PVRV sizing calculations

Blow down Study

Miscellaneous Calculations

Process design of tank heating coils (Heat gain-loss calculation)

Determination of hydrate formation & estimation of methanol injection rate

Process Simulation/Calculations training for process engineers

Software available:

AspenONE V11 (HYSYS, HYSYS Dynamics, EDR, Flare System Analyzer, Aspen Plus etc.)

Pipenet Transient

Fluid Flow

Smart Plant P&ID

MECHANICAL ENGINEERING

Mechanical equipment design

Storage Tank design as per API 650, API 620, AWWA D-100, UL-142, and UL-58

Pressure vessel design as per ASME Section VIII Division 1

Pump Sizing and Selection

Review of vendor’s fabrication drawings

Preparation of specifications for machinery (pump, compressor, turbine etc.)

Preparation of Specifications & Fabrication details of static equipment (heat exchanger,

storage tank, pressure vessel, drum, filter etc.)

Preparation of Mechanical Data Sheets

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PIPING ENGINEERING

Plot Plan Development of process plant

Preparation of Conceptual/ Study piping Layouts

Preparation of piping general arrangement drawings using AutoCAD.

Preparation of Equipment layouts.

Preparation of Nozzle Orientation of Process Equipment

Preparation/Checking of Construction Isometrics.

Preparation of Alignment sheets.

Preparation of As Built Drawings.

Selection of Pipe supports

Checking of Vendor supplied GA drawings for Approvals

Technical assistance during Construction phase.

Technical Evaluation of various vendor packages and piping items.

Preparation of Piping Material Specification and Data Sheets of piping items

Preparation of design documents such as Design Basis Memorandum

Preparation of Tender Documents and Material Take Off for tendering and cost

estimates.

Expertise in non-metallic piping system.

Stress Analysis of various piping systems.

Pipe modeling in 3D.

Software available:

CAESAR II

CADWorx

CIVIL/STRUCTURAL ENGINEERING

Foundation Design.

Foundation Layout Drawing.

Detail Fabrication Drawings for Pipe Rack, Pipe Supports, Ladders, Platforms.

Structural Analysis using STAAD Pro.

Structural drawings

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ELECTRICAL ENGINEERING

Single Line Diagram

Electrical & Instrument Cable Routing Layout

E & I Cable Sizing and Schedule

Electrical MTO, Specifications, Data sheet

Electrical Power requirement calculations

HV and LV Switchboard design

ETAP Analysis

Earthing, Lighting & Lightning System calculations

INSTRUMENTATION ENGINEERING

Instrument MTO

Instrument Index

I/O list

Instrument Loop Diagram

Lighting, Earthing layout and GA

Instrument Hook Up Drawings & Mounting Details

Instrument Cable and JB Schedule

Overall block diagram

SIL study close out report

Fire and Gas engineering deliverables

SAFETY & RISK MANAGEMENT

HAZID, HAZOP, SIL, ELSOR, RBI, HFE

F & G mapping study

RAM study

Design of water spray, Fire water Hydrant ring main and sprinkler & foam system

Hazardous area classification drawing

Dispersion calculations