Web Site : http://www.hemaengineering.com

GENERAL

OVERVIEW

ORGANISATION CHART WITH KEY PERSONNEL

PRODUCTION ACTIVITY

CLIENTS

RANGE OF PRODUCTS

LIST OF PLANT AND MACHINERY

LIST OF TOOL ROOM MACHINERY & UTILITIES

LIST OF Q.A. EQUIPMENTS

INDEXINDEX

OVERVIEWOVERVIEW

Hema Group of companies came into existence in the year 1972 under the able leadership of Sh. K.K. Jajoo, A qualified engineer having done B.E. (Mechanical). He specialised in the manufacturing of sheet metal and forging components. These companies continued to grow at a very fast speed due to the hard work, dedication and quality consciousness of Sh. K.K. Jajoo. His efforts were fully rewarded when these companies were selected as major ancilliary units of M/s Hero Honda Motors Ltd. in the year 1983 for manufacturing sheet metal components required as original parts for Hero Honda Motor Cycle. Thus the companies became original equipment manufacturer (OEM) for motor Cycles conforming to the Japanese Industrial Standard (JIS). Now these companies have grown manifold in terms of range of components through their conscious approach towards quality.

We have got the following Manufacturing Units.

At Gurgaon

M/s. Hema Engineering Industries Ltd. (Unit –I), 1/3 Km, Khandsa Road, Gurgaon-122001, Haryana. Telephone No.- 0124-2370740-44 ( 5 lines) Fax – 91-124-2370747. Email-hema@mantraonline.com

We have one Mfg. Unit around Bangalore.

At Hosur

M/s. Hema Engineering Industries Ltd.(Unit-II), Vill.- Upparapalli, P.O.-Mathagondapalli, Thally Road, Hosur– 635114 (Tamilnadu). Telephone No.-04347-233476,233764.Email– hema_hosur@rediffmail.com

At Manesar

M/s. Hema Engineering Industries Ltd. (Unit-III), Plot No.-15, Sector – 3, IMT – Manesar, Gurgaon (Haryana). Telephone No.-0124-2290440,2290441.Fax –91-124-2290165 Email – hema3@mantraonline.com

At Dharuhera

M/s Kay Jay Auto Limited, 69 Km Delhi-Jaipur Highway, Dharuhera, Haryana. Telephone No.-01274-42370-74 (5 lines), 42289. Fax – 91-1274-42375. Email – kayjayauto69@hotmail.com

The top management and major shareholdings of all the aforesaid companies is given as under:

1. Sh. K.K. Jajoo - Chairman2. Sh. Chandresh Jajoo - Managing Director3. Smt. Vijya Jajoo - Director (Material)4. Sh. K.K. Gattani - Director (Technical)5. Smt. Monica Jajoo - Major Shareholder

All of above got rich technical and industrial experience. Hence all the companies hope to do even better in future with the aforesaid people at the helm of affairs.

KEY PERSONNEL ORGANISATION CHART(HEMA ENGG. IND. LTD. – UNIT – I)

KEY PERSONNEL ORGANISATION CHART(HEMA ENGG. IND. LTD. – UNIT – II)

KEY PERSONNEL ORGANISATION CHART(HEMA ENGG. IND. LTD. – UNIT – III)

KEY PERSONNEL ORGANISATION CHART(KAY JAY AUTO LIMITED – DHARUHERA)

PRODUCTION ACTIVITY

CLIENTS

AT UNIT – I AT UNIT – III HERO HONDA MOTORS LTD., DHARUHERA HERO HONDA MOTORS LTD., GURGOAN TVS MOTOR CO. LTD, HOSUR TVS MOTOR CO. LTD,, MYSORE GABRIEL INDIA LTD., GURGAON GABRIEL INDIA LTD., HOSUR HYDRAULICS LTD, GURGAON MAJESTIC AUTO LTD., GHAZIABAD STALLION SHOX LTD., NOIDA RENOWNED AUTO PRODUCTS, HOSUR AUTOFIT LTD., DHARUHERA EUROTHERM, GERMANY ESCORTS LTD., FARIDABAD MUNJAL SHOWA LTD., GURGAON AUTOMAX LTD., GURGAON DELPHI AUTOMOTIVES, NOIDA SANDHAR INDUSTRIES, GURGAON HONDA SIEL MOTORS LTD., NOIDA MINDA INDUSTRIES, NEW DELHI

HERO HONDA MOTORS LTD, DHARUHERA HERO HONDA MOTORS LTD, GURGAON OMAX AUTO LTD., DHARUHERA SPEEDOMAX LTD., SHIDRAWALI MUNJAL SHOWA LTD., GURGAON OMAX AUTO LTD., MANESAR SPEEDOMAX LTD., SHIDHRAWALI MAJESTIC AUTO LTD., LUDHIANA DENSO LTD., MANESAR FIAMM MINDA AUTOMATION LTD., NAHARPUR MINDA FIAMM ACOUSTIC LTD. DELHI MINDA INDUSTRIES LTD., SONEPAT MINDA SWITCH LTD., NAWADA SATYAM AUTO COMP. LTD.MANESAR SUPER CIRCLE AUTO LTD., DELHI HONGO INDIA LTD., NOIDA.

AT UNIT – II KAY JAY AUTO TVS MOTOR CO. LTD., HOSUR TVS MOTOR CO. LTD.,, MYSORE RENOWNED AUTO PRODUCTS, HOSUR GABRIEL INDIA LTD., HOSUR ARACO LTD. FIEM AUTO LTD. RAJ SHRIYA AUTO LTD. HITECH AUTO LTD. BHARAT TECHNOLOGY LTD., HOSUR RAJ SHRIYA AUTO LTD., HOSUR HITECH AUTO LTD., HOSUR ADEEP ROLLO FORM LTD., HOSUR

HERO HONDA MOTORS LTD, DHARUHERA YAMAHA MOTORS LTD, FARIDABAD YAMAHA MOTORS LTD, NOIDA MAJESTIC AUTO LTD., LUDHIANA EMKAY AUTOMOBILES INDUSTRIES PVT. LTD., GURGAON. AUTOFIT LTD., DHARUHERA M & M AUTO LTD., GURGAON GILLETTE INDIA LTD., BHIWADI. GILLETTE INDIA LTD., RISHIKESH. CONTENENTAL ENGINES LTD., BHIWADI ADEEP ROLOFORMS, MANESAR

RANGE OF PRODUCTSUNIT – I UNIT – II KAY JAY AUTO LTD.

Chasis parts for Hero Honda Motors Ltd.

Front Fork (Two wheeler) parts for Gabriel, Hydraulics Ltd.

Rear Fork (Two wheeler) parts for Hero Honda Motors Ltd. / TVS Motor co. Ltd. / Majestic Auto Ltd.

Front / RR Panel (Two wheeler) parts Hero Honda Motors Ltd.

Muffler parts for Hero Honda Motors Ltd

Seat parts for Hero Honda Motors Ltd.

Front / RR wheel parts for Hero Honda Motors Ltd / Hero Motors Ltd. / Yamaha Motors Ltd.

Shocker parts (Two wheeler) for

Munjal Showa Ltd., Gabriel India Ltd.,

Yamaha Motors Ltd., Hydraulics Ltd.

Strut parts (Four wheeler) for Maruti

(Act as sub vendor)

Rear wheel (Two wheeler) supporting

parts for Hero Honda Motors Ltd., TVS

motor co. Ltd., Majestic Auto Ltd.

Powder Coating J/W for Honda Ciel Ltd.

Shocker parts (Front for two wheeler) for

M/s Renowned Auto Products.

Rear wheel (Two wheeler) supporting

parts for all Models of TVS Motor Co. Ltd.

Rear fork (Two wheeler) for all model of

TVS Motors

Safety Parts eg. Crash guard & sariguard,

Handle Guard.

Chasis parts for Hero Honda

Motors Ltd.

Front / RR panel (Two wheeler)

parts for Hero Honda Motors Ltd.

Muffler for Majestic Auto Ltd.

Muffler parts for Hero Honda

Motors Ltd.

Front / RR wheel parts for Hero

Honda Motors Ltd. / Hero Motors

Ltd. , Yamaha Motors Ltd.

Radiator parts (Four wheeler) for

Climate System India Ltd.

Plating Job work on shocker

springs for Maruti.

MSR components & Top Plate Job

Work for Gillette.

UNIT – III

Chain parts for Hero Honda Motors Ltd.

Strut parts (Four wheeler) for Maruti

Muffler parts for Hero Honda Motors Ltd

Fendor Parts for HHML.

Seat & Utility Parts for TVS.

Chassis Parts for HHML.

Front Rear Panel Parts for HHML.

Muffler Parts for HHML.

Radiator Parts (Four Wheel) for CSIL.

Horn (Two Wheeler & Four Wheeler)

Parts for Minda Group of Industries.

Handle Bar for TVS SUZUKI.

Head light Parts for MINDA / MUL.

FUTURE AIMS AND OBJECTIVES

The group has embarked upon an ambitious plan of all around expansion programme keeping in view the future demand of quality components.

Our future targets are:

ISO 14001 – Environment

Management System in place with all units.

Total Productive Maintenance

(T.P.M)

Working towards Lean

Manufacturing.

Also, we are targeting to achieve

Rs. 60 Crore Export Turn Over by 2005~06 and

Rs 100 Crore by 2006~07.

LIST OF PLANT AND MACHINERY

S.NO. DESCRIPTION QTY. (IN NOS.)UNIT-I UNIT-II UNIT-III KAY JAY

1 PRESS SHOP1.1 200 TON ( WITH FEEDER) 1 - 2 -1.2 200 TON ( W/O FEEDER) 1 - - 21.3 150 TON - 1 - -1.4 100 TON 8 2 11 21.5 55 TON 3 2 6 31.6 50 TON 4 - 6 51.7 30 TON 2 - 5 11.8 20 TON 2 - - -1.9 10 TON 3 - 2 11.1 5 TON - - 1 1

1.11 HAND PRESS 1 1 1 21.12 HAND PRESS 400 TON 1 - - -

2.0 WELDING SHOP2.1 SPM 15 3 3 22.2 MIG WELDING SET 130 12 20 62.3 PROJECTION WELDING 75 KVA 1 2 1 12.4 PROJECTION WELDING 100 KVA 2 - 2 -2.5 PROJECTION WELDING 150 KVA 1 - - -2.6 SPOT WELDING 1 - 4 22.7 DOUBLE ENDED BORING M/C 3 1 - -2.8 ROLLING M/C SHEET 1 - - 12.9 BELT GRINDER 3 1 2 1

2.10 SEAM WELDING - 1 1 -2.11 WIRE BRUSHING 2 1 2 -2.12 HAND DISC GRINDER 12 - 1 12.13 PNEUMATIC GRINDER 15 - 1 1

3.0 MACHINE SHOP3.1 WIRE STRAIGTHONING / CUTTING 5 - - 23.2 SPOKE MFG. M/C 5 - - 23.3 NIPPLE MFG. M/C 10 - - 53.4 HEADER 5 - - 23.5 DRILLING M/C 8 - 7 1

4.0 AUTO PLATING SHOP4.1 AUTO Zn. PLATING SHOP - - - 14.2 MANUAL Zn. PLATING SHOP 2 - - 14.3 S.S.T. CHAMBER 2 - - 14.4 CASS TEST CHAMBER - 1 - 14.5 HYDROGEN DE-EMBRITTLEMENT OVEN - 1 - 14.6 HANGER COATING FURNANCE - 1 - 1

5.0 TRI-NI. CR. PLATING SHOP5.1 AUTO SHOP - 2 - 35.2 MANUAL SHOP - - - 15.3 RE CHROME - 1 - 1

6.0 PAINT SHOP6.1 ELECTROSTATIC CONVEYORISED AUTO CONTROLLED 3 - - -6.2 HUMIDITY CHAMBER 1 - - -

7.0 POWDER COATING SHOP7.1 NINE TANK PHOSPHATING PROCESS 1 - - -7.2 S.S.T. 2 - - -7.3 AUTO SHOWER PT & POWDER COATING SHOP 1 1 - -7.4 SPOT WELDING M/C 35 KVA 1 - - -

LIST OF TOOL ROOM MACHINERY & UTILITIES

S.NO. DESCRIPTIONQTY. (IN NOS.)

UNIT-I UNIT-II UNIT-III KAY JAY

1 LATHE M/C 6 1 1 4

2 VERTICAL MILLING M/C 2 - 2 2

3 UNIVERSAL MILLING M/C 1 1 - -

4 SURFACE GRINDER 7 1 2 1

5 CYLINDRICAL GRINDER 1 - - -

6 WIRE CUT M/C 2 - - -

7 BFW CNC MACHINING CENTRE 1 - - -

8 SHAPER 2 - 1 1

9 BENCH GRINDER 1 1 1 1

10 POWER HACKSAW 1 - 1 1

11 HEAT TREATMENT FURNACE 1 - - -

 

LIST OF UTILITIES

S.NO. DESCRIPTIONQTY. (IN NOS.)

UNIT-I UNIT-II UNIT-III KAY JAY

1 SCREW COMPRESSOR 9 2 2 2

2 THERMOPACK 1 - - 1

3 AIR COMPRESSOR (RECIPROCATING) 3 - - 2

4 GENERATOR 250 KVA 5 - 1 4

5 GENERATOR 800 KVA 1 - 1 1

6 GENERATOR 110 KVA - - 1 1

7 GENERATOR 140 KVA - 1 - -

8 GENERATOR 500 KVA - - 1 1

9 E.T.P. 2 1 - 1

10 S.T.P. 1 1 - 1

11 D.M. WATER PLANT 1 1 - -

12 SOFTNER PLANT 2 - 1 1

13 LDO UNDERGROUND TANK 1 1 1 1

14 DIESEL UNDER TANK 2 1 1 1

15 R.O. 1 1 2 -

16 GENERATOR – 1250 KVA 1 - - -