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Company Profile Gometegui
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Transcript of Company Profile Gometegui
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Welcome
to one of the best manufacturing facilities in the European Atlantic Axis• Large size, highly complex capital
goods• Over 35 years experience• High-quality equipment • Highlyqualifiedpersonnel• Project management• ISO 9001, 14001 and 18000• Multi market experience• Culture of continuous improvement
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To be manufacturers of big components in welded-ma-chined equipment in carbon steel and alloys for the capital goods. As well as complete equipment and installations in capital goods sectors.
We are relying on complex technological requirements in the manufacturing processes.
To position ourselves as exce-llent manufacturers within the sector.
Our strategic keys are as fo-llows:
• We are betting on Total Quality with a culture of ex-cellence as a sign of our own identity.
• Technological and know-how development of advanced manufacturing processes and in the functionality of
the equipment to be manu-factured.
• Growth in order to reach a higher importance within the sector.
• To become an strategical manufacturing technology partner of our customers.
• To boost internationaliza-tion.
• A continuous improvement in the Quality of service to our customers.
Mission Vision
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Among our values are:• Service• People• Total communication with
our customers.• Eagerness to better oursel-
ves.• Commitment to keeping our
word.• Connections with the custo-
mer in their success.
Among these values, service is the most important.Wemakeeffortstoserveintwodifferentways.To be able to give a satisfac-tory,competitiveandefficientanswer to the necessities of the customer; to be their best option.
And also, to develop a vocation and a service culture, to serve thedifferentinterestgroups,with an orientationtowards our clients and most specificallytowardspersonnel teams, social setting and the environment.
Corporate Policies
Values
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Integrated Policy
√ In GOMETEGUI excellence is ethically ca-rryingoutallouractivitiesrightlyatfirst,always and by everyone, achieving the set overall objectives.
√ The core of GOMETEGUI lies in service. In addition to being a value, it is the best way to reach higher competitiveness in our activi-ty area.
√ Forthesociety,itisofferingservicethatisuseful, respect the environment, heaving and integrated policy in the creation of safe jobs and health guarantees.
√ Four our customers it means having a su-pplierwhooffersaservicethatprovidesafull satisfaction through management and production. Ethical, safe and environmenta-lly friendly service.
√ For the people that comprise GOMETEGUI, lies in having a place where they can deve-lop personally and professionally, without risks associated to unsafe conditions, while performing an ethically correct and environ-mentally –sustainable activity in the work post, reading their total motivation.
√ For the suppliers, GOMETEGUI is an oppor-tunity for on going improvement in ethical execution, a secure environment work and business sustainability.
√ The main instruments are the promotion of improvement, personal recognition for those who make valuable contributions and management transparency.
√ In connection with the environment and safety, service is upheld in ethical manage-ment, continuous improvement in safe be-haviour and pollution prevention, demons-trating our commitment towards the society by meeting legal requirements
√ and complying with applicable regulations.√ Communication policy between our organi-
zation and our customer.√ Excellence concept is a crucial strategic
element for our organisation and its compe-titiveness,profitability,survivalanddevelop-ment of our company.
√ Thediversificationofourcustomers,su-ppliers, products and processes.
√ Those are fundamental objectives for GO-METEGUI.
√ In that basis, GOMETEGUI is established as a future and expansive project. This is the commitment of the people who comprise the company.
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WedefineETHICSasthebeliefand individual and collective practice of principles such as confidence,honesty, integrity, professio-nalism, responsibility, etc., to fulfilourCORPORATESOCIALRESPONSIBILITY
This social responsibility means that GOMETEGUI has to meet the necessities and expectations of all the stake-holders (people, customers, su-
Gometegui is a partner that provides knowledge in the assembly, welding and machi-ning processesof large equipment.As a technological partner, we provide knowledge about the functionality of equipments, as well asimprovements in the design and costs.• Commitment to Quality.• Internationalisation. • Search of strategic alliances.
RIGHT FIRST TIME
Gometegui has over 30 years experience in manufacturing high quality components. We are continually reviewing our systems, process and performance, striving for best practice inall areas of businessof strategic alliances.
Code of Conduct
Strategic Keys
What we understand as Ethics
ppliers and society) with ethical criteria.The ETHICAL concept is a stra-tegic instrument for the com-petitiveness,profitabilityandfuture development of GOME-TEGUI, based on the creation and application of an ethical System of Excellence as model of integral management for the achievement of its Strate-gic Targets and in accordance with the Policy of the System.
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VALUE FOR MONEY
Many customers recognise that the lowest price is not always the best value. Key accounts who engage with Gometegui to integrate on their behalf, benefitfromfewerpurchaseorders to rise, fewer suppliers to manage and less expediting.• Long term agreements• Scheduled supply• Value process engineering
input• Supply chain management• Supply of parts & assemblies
RESPONSIVE
Gometegui is continually re-viewing the changing needs of our customers and the mar-kets they operate in, ensuring we maintain excellentservice and support for our customers.• Regularsituationreviews
with customers • Pre-booking capacity against
forecast demand• Collaboration bidding / bid
support• Customer input on invest-
ment decisions
CONTROL & INTEGRATION
Gometegui operates an “En-terprise resource planning” (ERP)system,whichcontrolsallbusiness information and tran-sactions from initial customer inquiries through to invoicing.• ERPsystem-singlesystem
control• Integrated scheduling sys-
tem• Reliable,consistentbusiness
information• Realtimeshopfloordata
capture
In the Management Team we assume as a function typical of our responsibilities, the prac-tise of leadership, acting as a promoterinthefulfillmentofan obligation that concerns all those who work in GOMETE-GUI,fulfillingthelegislationinforce and humanizing the rela-tions with all the stakeholders.
Consistent with these princi-ples, we assume the responsi-bility to create, to implement
and to maintain in every level of GOMETEGUI, a culture and practice of Ethical Manage-ment,showing in public the commit-ment of being faithful to the “Ethical and corporate social responsibilityprinciples”; to communicate and to make the Policy of Ethi-cal Management understood, controltheethicalfulfillmentof the Strategic targets; to have the necessary resources to
perform the Excellence Sys-tem; to work in the continuous improvement of Excellence System and its results;to review Excellence system periodically to guarantee its continuous adaptation.
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Quality PolicyGometegui understands the quality as an integrated set of systems related to the health, safety and environmental care. Each of these systems works in all the levels and departments of the company, interacting with the quality area to reach an integrated function.As a result, our manufacturing processes and our project ma-nagement are safe and respect the environment.
Wearecurrentlycertifiedtothe following standards:
» UNEENISO9001:08» UNEENISO14001:04» OHSAS 18001:07
QUALITY ASSURANCE
Quality Management Systems are an integral part of our business.Ourclientscanbeconfidentthat we are fully capable of project managing, fabricating, machining and painting pro-ducts to their most stringent demandsandspecifications.Mechanical Inspectors, Fabri-
cationInspectorsandqualifiedQuality Engineers support the Quality Assurance System and ensure compliance with custo-mer contractual requirements through the implementationof approved quality plans and adherence to European and American Standards.Weld procedures are quali-fiedbysupportingProcedureQualificationRecordsandthecompany Metallurgist ensures that welders’ approvals are in accordancewithEN287,EN288andtheappropriatestressrelieving requirements.
QUALITY CONTROL AND INSPECTION:
• Inspection personnel in the company and measuring equipments. Wenzel three- dimensional measuringma-chine (software QCT)
•Quality plans that include testing requirements and internalinspections,definedby the customer.
•Operating procedures in site that are applied to the re-ceipt inspection, process and end.
•With the knowledge and experience of our highly trained personnel, dedicated to the production of a quality service for our customers, we are fully committed to the excellence in the quality of our products and customer service.
•Gometegui has recently acquired the Leica Absolute Tracker AT401. This is a por-table measuring equipment that allows an extreme Preci-sion in ultra long distances.
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GOMETEGUI’s production facility in Laudio-Llodio includes four fully-equipped industrial buildings, withmorethan10,000m2ofcoveredworkingspa-ce, and the following work capacities:» Liftingcapacityforupto200tonneswiththepos-
sibility of performing complex operations such as turning large size parts, etc.
» CNCmachiningupto16x5.5m.» VerticalCNCmachiningupto12x6.5m.-120Tn.» Shot-blasting and painting cabins equipped with
dollies.» Sand-blasting and paint gun installations equi-
pped with crane and forklift truck.» Gas furnace for preheating and stress removal
with automatic time and temperature graphics.
NONSTOP WORKSHOP
Gometegui’s Llodio facility is an Integrated Manu-facturing Plant.This means that our company is capable of carr-ying out all the manufacturing processes (welding, handling,inspectionandqualitycontrol,finishes,etc.)requiredtodeliverthecompletelyfinishedpartor equipment to our customers in accordance with specificationsandagreeddeliverydeadlines.
As can be seen in our Installations and Capacities section, Gometegui has all the technical means re-quired to undertake the manufacture of very large and heavy equipment and parts, and the equip-ment and know how to perform than most complex and delicate processes.
And for those exceptional cases in which the speci-ficationsexceedourin-housecapabilities,Gomete-gui has the support of the entire industrial fabric of theBasqueCountry,anareawithalongindustrialtraditioncomparabletotheRuhrbasin,theSilesiaregion or northern Italy.
Production facilities and capacities
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1. Oxy-fuel cutting of steel plateMaximum size 300 mm 400 mm
In-house/subcontracted In-house Subcontracted
2. Plate RollerMaximum size 50 mm 320mmØ minimum 200mm. 200mm.Maximum width 3 m. 3.5 m.In-house/subcontracted In-house Subcontracted
3. Welding equipmentManual: 30 semiautomaticAutomatic: 2Submerged arc: 3
4 . Heat-treatmentWidth x height x length 8100x3600x14000Maximum temperature 900ºC
5. Horizontal latheGEMINIS GEMINIS GEMINISCNC-5 GEMINISCNC-4
Ø Maximum 2400 1600 1000 720Maximum height: 10000 7000 4000 2000Maximum weight: 40 Tm - - -
6. Vertical latheSCHIESS-FRORIEP DYE-CNC
Ø maximum 12000 4000Maximum height: 6500 2650Maximum weight: 125Tm 30 Tm
7. Milling machine/Horizontal boring machineINNSSE SKODA FRORIEP TOS
Rotarytabledimensions: 4400x4400 mm 4000x3600mm. 4000x3600mm. 1800x2500mm.Longitudinal travel 12m 16m 14 m 4 mThe table can withstand a weight of 120Tn 80 Tm 60Tn 20TnElevation range 5,5 m 4,2m 4.5 m 3 m
8. Surface treatmentBuilding3cabin Building2cabin
Cleaning area: - -Shot-blasting cabin (width x height x length): 8x6x14m 6x5x14mPainting cabin: 8x6x14m 6x5x14m
9. Maximum lifting capacityBUILDING4 BUILDING3 BUILDING2 BUILDING1
200Tn 120Tn 30 Tn 30 Tn
10. Experience and CertificationsISO9001:2008 AENOR:RegistrationnumberER0323/1995
IQNET:RegistrationnumberES0323/1995ISO 14001 AENOR:RegistrationnumberGA-2009/0037
IQNET:RegistrationnumberES-2009/0037ISO 18001 (OSHAS) AENOR:RegistrationnumberSST-0005/2013
IQNET:RegistrationnumberES-SST-0005/2013Welding procedures ASME+EN15614nternational Welding Engineer (IWE/EWE) In-house=>2engineersEND:UT+PT+MT+VT(In-house/subcontracted)
In-house=>3level2operators External
END:Radiography(In-house/subcontracted)
External
Production plan YESLeak test YESLoad test YES
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Welding ProcessesBesidesitscertifications,Gometeguiisprobablyone of the leading experts in the world in wel-ding processes for the manufacture of capital goods.Theexperienceofourstaffandthein-depth knowledge we have acquired about the behaviour of materials and the problems that might arise when making these operate under the most extreme conditions, allow us to take on the manufacture of virtually any part or assembly with the maximum reliability.
WELDING EQUIPMENTTYPE MANUFACTURER/COUNTRY CAPACITY PROCESS INCLUDEDSubmerged arc welding ESAB-SWEDEN Upto1250A SAW
Submerged arc welding LINCOLN Up to 1500 A 30 Tn
Upto1200A SAW
Gas metal arc welding KEMPPI-FINLAND Up to 500 A GMAW
Gas metal arc welding MILLER Up to 500 A GMAW
Gas tungsten arc welding ESAB Up to 300 A GTAW
Gas tungsten arc welding SAIND Up to 300 A GTAW
Shielded metal arc welding KEMPPI-FINLAND Up to 300 A SMAW
Shielded metal arc welding SEO Up to 300 A SMAW
The department has an extensive catalogue of welding processes in accordance with national andinternationalstandards,includingENandASME. We use all the materials and processes on the market in any thickness.
Gometegui has developed special techniques by combining MIG and MAG with the latest techno-logies to improve quality and productivity.
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Strategic localization
GOMETEGUI’s main facility is located in Laudio-Llodio, only 30 km from the port and airportofBilbao,theeconomic,culturalandindustrialcapitaloftheBasqueCountry.
This area has a long industrial tradition and culture and in its own right has formed part of the European Atlantic Axis since the end of the 19th century. It has excellent communications both by sea, air, road and motorway.
Our contact data is as follows:
Talleres Gometegui S.L.Katuxa Ibarra 701400LAUDIO-LLODIO(SPAIN)T.(+34)946728505F.(+34)[email protected]
GPS:43°07’57.0”N2°58’20.1”W (43.132513,-2.972252)
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Talleres Gometegui S.L.Katuxa Ibarra 7
01400LAUDIO-LLODIO(SPAIN)T.(+34)946728505F.(+34)946728635
GPS:43.132513,-2.972252