COMPANY OVERVIEW - abce.meabce.me/pdf/Stefano-Tonti.pdf · • Limpid juices • Nectars ... final...

COMPANY OVERVIEW

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CFT, headquartered in Parma, in the heart of the Italian food valley, designs, engineers,manufactures machineries and complete turn-key lines and systems primarily for the food andbeverage industry.Decades of experience and know-how of the leading brands such as Rossi & Catelli, Manzini,Sima, Comaco and SBC have been joint together in CFT group, in order to offer a completeproduct portfolio based on the most advanced technologies.Everyday millions of tons of fresh products are processed by our plants; millions of cans,bottles and special containers for multiple applications are filled and handled by our machinesand lines.

THE GROUP

2CFT S.p.A. September 2015

IN THE WORLD


USACFT Packaging USAContact Person: Mr. DomenicoPalandriE-mail: [email protected]

FranceTechn’Agro S.a.s.Contact Person: Mr. Stefano CiolliE-mail: [email protected]

RussiaCFT MoscowContact Person: Mr. Aldo BardullaE-mail: [email protected] Ukraine

CFT UkraineContact Person: Ms. Eugenia OnyshkoE-mail:[email protected]

ChinaCFT TianjinContact Person: Ms. Jade WangE-Mail: [email protected]

IndiaCFT IndiaContact Person: Ms. Ranitha RajaE-mail: [email protected]

Agents worldwide: 48

BrasilCFT Do Brasil LTDContact Person: Mr. Luiz Carlos CeolimE-mail: [email protected]

KEY FIGURES


395EMPLOYEES

12800REFERENCES

122 M€ TURNOVER

CFT is the sum of important historical brands that together reach over 150years of experience.

CFT BRANDS


Founded in: 1945References: over 2000





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The Processing division designs and produces turn-key solutions, single machinesand complete lines for many food products, from raw material to the final product forits clients world-wide.

FROM RAW MATERIAL TO FINAL FILLING


1° Processing phase (seasonal)From raw material to semi-finished product

2° Processing phase (all year long)From product formulation to packaging

Sales by segment

TomatoFruitsDairy & BeverageSpecial ProductsBiotechnologies

24%16%

14%

10%

CFT PROCESS PRODUCTION RANGE


34%

Complete processing lines for the production of:• Paste and strained pulps• Juice• Diced tomatoes• Peeled tomatoes• Ketchup• Pizza sauce• Meat sauce

TOMATO DIVISION


FRUIT DIVISION


Complete continental andtropical fruits processinglines for the production of:• Purèes• Concentrates• Limpid juices• Nectars• Diced and peeled fruits• Marmalades and jams• Baby foods

Milk pre-treatment line• Standard and high pressure homogenizers• Aseptic and double heads systemStematic Long Run (patended)direct steam injection sterilizer:• Milk• Whipping and cooking cream• Pudding and desserts

DAIRY AND SOYA


Advantages and strong points:• High capacity (up to 40 m3/h)• Continuous production cyclesup to 48 hours, withoutintermediate washing• Short product residence time atthe sterilization temperature• Temperature-controlled steambarriers in all critical points:aseptic conditions assured

Olimpic indirect UHT tube chest sterilizer• Complete processing lines for yoghurt• Continuos plants for the production and sterilization of processed cheese• Aseptic storage tanks• Complete processing lines for soya milk

Alpro N.V. & U.K. Danone

Leche Pascual S.A. Plasmon Plada – Heinz

Nestlé milk Sill group

Central Leche Asturiana Tryballat Noyal

Parmalat Luigi Lavazza S.p.A.

Granarolo Bio Slym

Pinar Dairy Products Medeghini formaggi

Kraft Conxentra

DAIRY AND SOYA PRODUCTS REFERENCES


BIOTECHNOLOGIES


CFT gives an outstanding contribution for theindustrialimplementation of the biotechnology process in thefoodsector, supplying complete turn-key plant for theproduction of:• Premium Feather Proteins (PFP)• Functional Meat Proteins (FMP)• Dry Distillers Grain with Soluble (DDGS)

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The Food Packaging division designs and manufactures single machines and completelines for filling and packaging of various food products, from the empty containers to thefinal pallet with innovative solutions for the filling of special products with or without piecesof different viscosity, as well as palletizers, depalletizers and robots for the food industry.

The range of fillers consists of:• Volumetric fillers• Vacuum fillers• Gravity fillers• Telescopic fillers• Rotary fillers with flowmeter• Weight fillers

FILLERS


For the following sectors:• Tomato and by-products• Edible Oil• Jam and marmelade• Milk (evaporated & condensed)• Pet food & Meat• Tuna fish• Mayonnaise & Ketchup

Sales by segment

BeverageEdible OilLube OilTomatoMilk & DerivatesOthers

31%

21%18%

15%

9% 6%

CFT PACKAGING PRODUCTION RANGE


For the high specialization levelreached, the project and constructivecapability, the innovative technologiesadopted for the management and thecontrol of each phase of theproduction process, CFT proposesitself as a “complete global supplier”,able to plan and build turn key plants,to provide a 360° service, starting fromthe yard management till thesupervision of the assembling, fromthe plant start up till the final tests.

Turn key plants



Processing

UltraClean andAseptic Filling

+

=

The right solution for yourdairy business

Food & Dairy Aseptic Technologies19

ASEPTILINE®

Filling References

CFT S.p.A. 2020

Coman since 1992 was the first company worldwide to achieve an aseptic fillerfor UHT milk in the bottle. In 2005 we realized the range of aseptic fillingAseptiline ®; developed after widespread consultation with our manycustomers and making use of our knowledge gathered with groups such asParmalat

An aseptic filler to meet your business needs

September 2015 CFT S.p.A. 21

Food Microbiology

CitronsApplesGrapeOrangesTomatoesBeansCarrotsPotatoesBeefPorkChickenFishMilkCream

1,8 - 2,02,9 - 3,32,4 -4,53,6 - 4,34,2 - 4,34,6 - 6,54,9 - 5,85,3 - 5,65,1 - 6,25,9 - 6,56,2 - 6,46,6 - 6,86,3 - 6,56,5

Products pH-Bereiche 1 2 3 4 5 6 7 8 9 10 11 12 13 14

high acidacid

low acidneutral alkaline

Pasteurization Sterilization

pH 4,5

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Advantage of the Bottles

MultilayerProtection

Betterpourability

Better capclosing effect

FullyRecyclable

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Our HDPE Solution

Advantage of the Bottles

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HDPEOPEN NECK

STANDARD BLOW MOULDING

HIGH ACID PRODUCTSENSITIVE PRODUCT

HDPECLOSED NECK

ASEPTIC BLOW MOULDING

LOW ACID PRODUCTLONG SHELF LIFEVERY SENSITIVE PRODUCT

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2 week Up to 1 Month Up to 4 Months > 4 Months

Shelf life specifies the period of time which a product can be stored,under specified conditions,

and remain in optimum conditions and specific characteristicsand suitable for consumption

Definition of Shelf Life


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Aseptiline® - Shelf Life

During storage the foodstuff is not allowed to change in qualities whichcould endanger human health or bring about an unacceptable change

in the composition of the foodstuff.

Container Demands

Food Demands

Demands of Shelf Life

• To avoid loss of nutritional value• To avoid presence of discolorations• Protection against taste changes

• High Quality Food• High Quality Ingredients

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Aseptiline® - Shelf Life

External Parameters influencing Shelf Life

TemperatureTemperature

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Aseptiline® - HDPE Raw Material

Virgin

EVOH

Adhesive

Master BlackHDPE Regrind

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High mechanical and thermal resistance High barrier properties against oxygen permeability High barrier properties against UV ray oxidation Absence of smells or flavors transmitted to the product Sterilization process without chemical agents. Induction sealing foil for a safe container hermetic closure

Bottles with 6 layers

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HDPE ASEPTIC BOTTLES

INT

ER

NA

L S

IDE

EX

TE

RN

AL

SID

E

SECTION

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HDPE BOTTLES - ASEPTIC CONCEPT

AirConveyor

AirConveyor

Aseptic FillingAseptiline®

Aseptic FillingAseptiline®

BottleInspection

BottleInspection

UHTprocessing

UHTprocessing Down StreamDown Stream

Aseptic TankAseptic Tank

Extrusion BlowMouldingMachine

Extrusion BlowMouldingMachine


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HDPE ASEPTIC BOTTLES (Closed Neck)-- CONCEPT --

External

ASEPTIC BLOWMOULDING

WITH CLOSED DOME

ONLY EXTERNAL SURFACESTERILIZATION WITH

HYDROGEN PEROXIDE+ ASEPTIC HOT AIR

ISO 6 Class 1000

NECK TRIMMERASEPTIC ZONE

ISO 4/5 Class 100

ASEPTIC FILLINGUHT PRODUCT

HEAT SEALINGALUMINIUM

FOIL

TUNNEL MACHINEASEPTIC FILLER

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Layout Filler Schematic – Closed Neck

Bottle infeed

TunnelDeconataminationexternal side bottle

Neck Trimmer anddecontamination

outside filling area

Bottle outfeed

Atomizer Nozzle

Out - Squeeze Control

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Bot

tleD

isch

arge

Cap

per

Wel

ding

Stat

ion

Lid

Uni

t

Nitr

ogen

Flu

sh

Filli

ng

Filli

ng

Nitr

ogen

Flus

h

Bot

tlein

feed

Bot

tleC

harg

e

Bot

tleou

tfeed

Layout Filler Schematic (Closed Neck)

Pick

&Pl

ace

Cap

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Our Project Engineering Capability

Layout Filler Schematic (Closed Neck)

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Aseptiline® PET Raw Material ( Open Neck)

PET Multilayer BottlesStart from Preform Multilayer

Start from Preform Monolayer PET Monolayer Bottles

September 2015 37


HDPE /PET BOTTLES ( Open Neck)-- CONCEPT --

External

OPEN NECKBOTTLE

EXTERNAL SURFACESTERILIZATION WITH


ISO 6 Class 1000 ISO 4/5 Class 100

ASEPTIC FILLINGUHT PRODUCT

HEAT SEALINGALUMINIUM

FOIL

TUNNEL MACHINEASEPTIC FILLER

INTERNAL SURFACESTERILIZATION WITH


2 STEP + 4 STEP DRYING 38

Layout Filler Schematic

Bottle infeed

Tunnel Decontaminationexternal side bottle

Divider

Bottle outfeed

Atomizer Nozzle

Out - Squeeze Control

Internal Sterilization

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Bot

tleD

isch

arge

Cap

ping

Pick

&Pl

ace

Wel

ding

Stat

ion

Lid

Uni

t

Nitr

ogen

Flu

sh

Filli

ng

Filli

ngN

itrog

enFl

ush

Dry

ing

Dry

ing

Dry

ing

Dry

ing

Res

idua

l tim

e

Bot

tle in

feed

Res

idua

l tim

eSp

rayi

ng

Spra

ying

Bot

tle C

harg

e

Bot

tleou

tfeed

Layout Filler Schematic (Open Neck)

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Aseptiline® - What makes us different

Aseptiline®: help you to create your business•Total aseptic safety guaranteed•Any bottle shape and pack materials fillable•Lower costs with respect to rotary systems, no sterile water needed•The most competitive energy production cost ( the best in this category )•100% Linear system → positive transfer of the bottles• Bottle neck transfer → flexible system (bottle format & shape)• No rotating parts• No moving parts in the filling area• No sterilization plant by other supplier needed•No need to enter the aseptic zone to make minor adjustments•Low operating cost

The strengths of Aseptiline ®:Aseptic performance and flexibilityFlexible processing to optimize product handling

efficientlyEfficiency and accuracyUser interface, control system & data loggingLess downtime and higher revenues for you

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Production Consumption

Media installed loadSterilization(open bottle)

No Sterilization(closed bottle)

Elettricity 400 VAC, 50 Hz KVA 100 kWh 55 40

Steamfood grade, 5bar (a) Kg/h 1200 kg/h 150m 150

Air (DIN1945) 8,00 bar g

Nm3

/h 120 m3/h –7 Bar 80 70

Waterservice waterincluded m3/h 30 m3/h 2 2

Chilled water 3 bar g, 10°C m³/h 5 m³/h 2 2Foam alkaline kg/h 30 kg/h 0 0Foam acid kg /h 30 kg/h 0 0H2O2 35% clean kg /h 50 kg/h 4 1Oxonia concentrate kg/h 400 kg/h 0,5 0,5

Aseptiline® - Consumption

Cip/cycle consumptionMedia installed load consuption

Elettricity 400 VAC, 50 Hz KVA 100 kWh 40

Steamfood grade, 5bar (a) Kg/h 1200 Kg/h 800

Air 7 bar m3/h 80 m3/h 30

Waterservice waterincluded m3/h 40 m3/h 12

Chilled water 3 bar g, 10°C m³/h 8 m³/h 0Foam alkaline kg /h 400 kg 40Foam acid kg /h 400 kg 30H2O2 35% clean kg /h 50 Kg 0Oxonia concentrate kg/h 400 kg/h 0

Sip/cycle consumptionMedia installed load consuption

Elettricity 400 VAC, 50 Hz KVA 100 kWh 50

Steamfood grade, 5bar (a) Kg/h 1200 Kg/h 1000

Air 7 bar m3/h 80 m3/h 65

Waterservice waterincluded m3/h 40 m3/h 6

Chilled water 3 bar g, 10°C m³/h 8 m³/h 2Foam alkaline kg /h 400 kg 0Foam acid kg /h 400 kg 0H2O2 35% clean kg /h 50 Kg 0Oxonia concentrate kg/h 400 kg/h 20

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CO.M.A.N. S.r.l.Via Leonardo Da Vinci, 743010 Pontetaro di Fontevivo (PR) - ITALYPh..+39 0521 628452Fax +39 0521 627850http://www.coman.ithttp://www.coman.ite-mail: [email protected]

30 YEARS OF EXPERIENCE IN THE ASEPTIC FIELDCOMAN IS READY TO FURTHER

YOUR FUTURE SUCCESS

Filling DivisionPartner of:

CFT S.p.A.Via Paradigna, 94/A43122 Parma - ItalyPh. +39 0521 277111Fax +39 0521 798404www.cft-group.comE-mail: [email protected]

September 2015 CFT S.p.A. 43

COMPANY OVERVIEW - abce.meabce.me/pdf/Stefano-Tonti.pdf · • Limpid juices • Nectars ... final...

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