COMPANY TODAYingc.ru/en/info/INGC, LCC presentation.pdfParallel assembly of 12 GPU or CS turbo units...
Transcript of COMPANY TODAYingc.ru/en/info/INGC, LCC presentation.pdfParallel assembly of 12 GPU or CS turbo units...
COMPANY TODAY
INGC, LLC modern engineering and manufacturing company, founded in 2010.
2010 2011 2012 2013 2014 2015 2016
Own production and design office in the territory of the Russian Federation
Development and production of centrifugal gas compressor units (CGCU)
Development and production of reciprocating compressor units (RCU)
Headcount - more than 250 people
Total area of the production base - 16 000 m2
LOCATION
MOSKOW
PERM’
DESIGNING, PRODUCTION, CIW, SERVICE SALES AND ENGINERING
9 2 Novogaivinskaya Str., Perm', 614030, Russia
5 Vavilov Str., b.3, Moscow , 119334, Russia
PRODUCT LINE
PRODUCT LINE
Centrifugal GCU
Capacitive and Separation Equipment
Metal structures for various purposes
Reciprocating Compressor Units
Automation and Electrical Distribution Systems
Package Modular Equipment
CENTRIFUGAL GCU
INGC, LLC offers a packaged supply of centrifugal gas compressor units of "Irtysh" series.
Depending on the tasks set the units can be equipped with centrifugal blowers produced by Nuovo Pignone, Thermodyn and NPO «Iskra». The use of reliable domestic gas turbine units produced by PMZ, OJSC and KMPO, OJSC.
Arctic or tropical version
Boosting and Linear CS
Drive: steam and gas turbine, electric motor
Capacity Range
4 МW 6 МW 10 МW
12 МW 16 МW 25 МW
CENTRIFUGAL GCU
Gas compressor unit of «Irtysh» series consists of the following units and components:
Air-intake system
Cooling system
Compressor oiling system air-cooling unit
Heat recovery roll-out area
Fire extinguishing system GTE oil system under the gas turbine casing
GTE oil system
Exhaust system
Waste heat recovery unit
ACS box
Transmission blowing system
In-frame compressor
Buffer gas preparation unit
Fuel gas treatment unit
Separating gas treatment unit Dry gas seals
stand Compressor oil system
CENTRIFUGAL GCU
RECIPROCATING COMPRESSOR UNITS
Design and manufacture of RCU based on ARIEL compressors using separators, buffer tanks, assembly frame, and other own-produced main units.
Power of 30 to 8000 kW
45 compressor bases
Pressure up to 60 MPa
Drive unit: gas reciprocating engine, electric engine, diesel, steam turbine.
Russia's first official Ariel Corporation
packager
OEM distributor of gas turbine
engines
MAXIMUM LOCALIZATION
Hangar shelter/Block-module
Automation and Control System
Fire Alarm and Fire-Fighting System Exhaust system
Engine Air Intake Filtration System
Supporting structures
Engine Cooling System
Stairs and service Buffer tanks platforms
Preheater
Gas System
Buffer tanks
Separation equipment
Sensors and measuring equipment Oil System
Assembly frame
Engine Fuel Supply Filtration System
Starting Air System
CAPACITIVE AND SEPARATION EQUIPMENT
INGC, LLC manufactures various kinds of capacitive equipment.
Pressure up to 35 MPa. Volume up to 100 m3
Versions: • Loading • High pressure • Separators • With internal baffles • With mixing devices • With inner coating (epoxies, gumming) • Others at the Customer's request
Materials: • Carbon steel • Corrosion-resistant steel • Titanium • Special steels and alloys
The vessels are designed and manufactured in accordance with the requirements of GOST, federal rules and industrial safety regulations.
SHELTERS, VENTILATION AND HEATING SISTEMS
SERVICES
Development of design and project documentation
SERVICES
Selection and linking of complex technological equipment at the facility including cooperation with design institutes
Contract manufacturing. Products manufacturing in accordance with the Customer's documentation
Turnkey projects implementation: design, manufacture, installation, commissioning
Technical support and service
DESIGNING
DESIGN ROOM
Experience in the implementation of a large number of projects in Russia and the CIS countries
Development of design and engineering documentation, technical specifications;
Design of process equipment and life-support systems;
Mechanical, thermal and gas-dynamic calculations;
Design of automation and power supply systems, lighting, power equipment, and instrumentation equipment;
The use of modern and innovative technical solutions, technologies and materials in the course of the project;
Processing of foreign documents for compliance with GOST, RD for the production localization;
Development of engineering documentation in accordance with: GOST, ESKD, SPDS, and with the basic requirements of API, ISO standards;
Designer supervision in all cycles of project implementation.
The engineering center has a TEAM
of highly qualified specialists
3D MODELING
Preparation and submission of CD to the Customer based on 3D modeling with the precise information base on all elements of the future project.
MANUFACTURING
MANUFACTURING
MANUFACTURING
Manufacturing
Storage and shipment area
Logistics
The total area of the production base of 16, 000 m2;
- Assembly workshop - 2, 500 m2 ;
- Machining and assembly workshop- 2, 500 m2 ;
- Painting and packaging workshop - 1, 500 m2 ;
- Central warehouse - 1, 000 m2 ;
- Metal structures open storage - 4, 000 m2.
- Own Kabelnaya station railway siding;
- Access railway routes with a warehouse complex, with a gantry crane with the capacity of 16 t .;
- Convenient transport logistics.
MANUFACTURING
Parallel assembly of 12 GPU or CS turbo units and 6 control units.
Production buildings are equipped with the with overhead cranes with the capacity from 5 to 50 tons.
Height to the hook - 12 m. Span - 24 m.
MANUFACTURING
Assembly shop Preparation and coating shop
Storage and shipment area Storage and shipment area
MANUFACTURING
Fully equipped modern automation and power distribution systems assembly site. The site equipment allows full testing of hardware and software prior to shipment to the Customer.
Aspects of projects LVPM, ACS cabinets
Fire alarm and automation cabinets
Lighting Panels
Heating and ventilation control
automation boards
Switchboards
Registering panels
ATS panels
MANUFACTURING
SERVICE AND TECHNICAL SUPPORT
SERVICE AND TECHNICAL SUPPORT
Erection supervision works
Commissioning works and putting into operation
Service maintenance
Supply of spare parts
QUALITY SYSTEM
QUALITY SYSTEM Compliance of QMS Standard Admission to work in the field of design and construction including GOST ISO 9001: 2011 on especially hazardous industrial facilities
Products
PROJECTS IMPLEMENTED
PROJECTS WITH CENTRIFUGAL GCU
№ Project Customer Compressor unit Power,
MW Q-ty
2 Yuzhno-Russkoye
field Severneftegazprom
(Gazprom) GCU -16 Ural 16 4
4 Vankorskoye field Vankorneft (Rosneft)
GCU-18 Ural 18 5
5 Yuzhno-Russkoye field
2nd stage Severneftegazprom
(Gazprom) GCU -16 Ural 16 4
9 BCS Urengoy ZPKT
(Gazprompererabotka) GCU-6 Irtysh 6 1
10 3 GCU -10 Ural Yuganskneftegaz
(Rosneft) Priobskaya KS-2 3
GCU -10 Ural Nortgaz Severo-Urengoyskoye
field 1 10 2
7 Akyrtobe BCS KazTransGaz, JSC GCU-18 Irtysh 18 3
6 Beregovoe field
BCS Sibneftegaz, OJSC
(Rosneft) GCU -16 Ural 16 2
8 Deethanization Gas BCS Urengoy ZPKT
(Gazprompererabotka) GCU-10 Irtysh 10 2
PROJECTS WITH CENTRIFUGAL GCU
VANKORSKOYE FIELD
Five GPU-16 in individual shelters for the high pressure gas compressor station (3rd stage) of the Vankor group of fields. Drive unit: gas turbine NK-16-18STD with electric start Compressor: Centrifugal 2ВCL408/A with "dry" gas-dynamic seals and oil bearings, produced by Thermodyn S.A.S (GE Oil & Gas) Capacity: 18 MW Discharge pressure: 12,6 MPa (abs) Production rate: 147000 Nm3 / h
PROJECTS WITH CENTRIFUGAL GCU
YUZHNO-RUSSKOYE OIL-GAS CONDENSATE FIELD
Four GСU-16 for operation of the booster compressor shop 1, expandable within the 2nd stage of designing of GPP Yuzhno-Russkoye gas field. Drive unit: gas turbine GTU-16P, produced by JSC «Aviadvigatel» Compressor: Centrifugal NC-16 DCS-02 «Ural» Capacity: 16 MW Discharge pressure: 7,4 MPa (g) Production rate: 25.1 billion. Nm3 / year
PROJECTS WITH CENTRIFUGAL GCU
YUZHNO-RUSSKOYE OIL-GAS CONDENSATE FIELD
Reconstruction of BCS of the first stage with the replacement of the SFC and commissioning works. 2016.
PROJECTS WITH CENTRIFUGAL GCU
AKYRTOBE BOOSTER COMPRESSOR STATION
Two GCU-16 in individual shelters for boosting compressor station «TIP-02 Akyrtobe» at the switch TIP-02 between the main gas line «Kazakhstan-China» and the main gas line «Bokharan gas region - Tashkent - Bishkek – Almaty». Drive unit: gas turbine NK-16-18STD with electric starting system manufactured by "KMPO", OJSC (Kazan) Compressor: Centrifugal ВCL356/A with "dry" gas-dynamic seals and oil bearings, produced by Thermodyn S.A.S (GE Oil & Gas) Capacity: 18 MW Discharge pressure: 9,8 MPa (abs) Production rate: 1,986 bln. ncm/h
RECIPROCATING CU PROJECTS
№ Project Customer Compressor Drive unit Q-ty
2 Buffer Gas Turkmeniya ENEX JGP/1 El./engine 1
4 Alibekmola Kazakh Oil-Aktobe JGE/2 G3508B 1
6 Kovykta field Gazprom JG/4 El./engine 1
10
JSC «Vostsibneftegaz» Rosneft KBU/6 G3616 12
El./engine 2 JGJ/4 Rosneft Neftegorsk Gas Processing
Plant 3
JGP/1 Nortgaz Severo-Urengoyskoye
field 1 El./engine 2
8 Otradnensky Gas Processing
Plant Rosneft
JGC/4 JGT/4
G3608 G3520
3 2
7 Ust-Kharampur Rosneft JGJ/4 El./engine 1
9 Neftegorsk Gas Processing
Plant 2nd stage Rosneft JGC/4 El./engine 3
Power, kWt
30
515
250
3700
800
30
1767 1286
560
2500
11 Kovykta BK-2 PJSC «Gazprom» JGK/2 El./engine 3 400
5 Angarsk Petrochemical
Complex Rosneft GE NP 2HG/2
Steam turbine 3 4150
RECIPROCATING CU PROJECTS
BUFFER GAS TYRKMENIYA
Complete reciprocating compressor unit in a block box for buffer gas compression. Drive unit: ABB electric motor, 30 kW, 1500 rev/min. Compressor: Ariel JGP/1 Discharge pressure: 7,5 MPa (g) Production rate: 3000 Nm3 / h
RECIPROCATING CU PROJECTS
NEFTEGORSK GAS PROCESSING PLANT
Two complete reciprocating compressor units in the common shelter for PNG compression, equipped with heating, ventilation, fire alarm and fire fighting systems. Drive unit: electric motor LOHER DNSL-500LL-04A, 800 kW, 1500 rev. / min. Compressor: Ariel JGJ/4 Discharge pressure: 5,4-5,8 MPa (g) Production rate: 19500 Nm3 / h
RECIPROCATING CU PROJECTS
ALIBEKMOLA-KAZAKHSTAN
Complete reciprocating compressor unit in individual pre-fabricated shelter, equipped with heating, ventilation, fire alarm and fire fighting systems. Drive unit: Gas reciprocating engine Caterpillar G3508B, 515 kW , 1400 rev./min. Compressor: Ariel JGE/2 Discharge pressure: 4.0 MPa (g) Production rate: 18000 Nm3 / h
RECIPROCATING CU PROJECTS
ANGARSK PETROCHEMICAL COMPANY
Three reciprocating compressor units driven by a steam turbine, a part of a hydrogen production plant and designed for supply of the hydrogen product in diesel hydrotreating process. Drive unit: паровая турбина GE Nuovo Pignone SC1-6, 4 МВт Comperessor: GE Nuovo Pignone 2HG/2 Discharge pressure: 9,3 MPa (g) Production rate: 55000 Nm3 / h
RECIPROCATING CU PROJECTS
KOVYKTA FIELD
Complete ready-to-operate compressor unit in a block-box, equipped with heating, ventilation, lighting, fire alarm and fire fighting systems. Drive unit: LOHER DNGW-315LM-04, 250kW, 1000 rev./min. Compressor: Ariel JG/4 Discharge pressure: 9,8 MPa (g) Production rate: 1000 Nm3 / h
RECIPROCATING CU PROJECTS
UST-KHARAMPUR FIELD
Complete ready-to-operate compressor unit in a block-box, equipped with heating, ventilation, lighting, fire alarm and fire fighting systems. Drive unit: LOHER DNSL-400LN-04, 560kW, 1000 rev./min. Compressor: Ariel JGJ/4 Discharge pressure: 2,8 MPa (g) Production rate: 2400 m3 /h
RECIPROCATING CU PROJECTS
RN-OTRADNENSKY GPP
Three ready-to-operate reciprocating compressor units on the frame for the supply to APG and to cleaning and drying stage, with the possibility of mounting in a block-box or hangar. Drive unit: Caterpillar G3608LE, 1767 kW, 1000 rev./ min Compressor: Ariel JGС/4 Discharge pressure: 3,7 MPa (g) Production rate: 17600 Nm3 / h
RECIPROCATING CU PROJECTS
RN-OTRADNENSKY GPP
Two ready-to-operate reciprocating compressor units on the frame for the compression of dry stripped gas (DSG), with the possibility of mounting in a block-box or hangar. Drive unit: Caterpillar G3520B, 1286 kW, 1400 rev./ min Compressor: Ariel JGT/4 Discharge pressure: 5,5 MPa (g) Production rate: 23090 Nm3 / h
RECIPROCATING CU PROJECTS
YURUBCHENO-TOKHOMSKOYE FIELD
Twelve reciprocating compressor units in individual shelters for PNG compression for subsequent injection into the reservoir. Drive unit: Caterpillar G3616 LE, 3700 kW, 1000 rev./ min Compressor: Ariel KBU/6 Discharge pressure: 28,0 MPa (g) Production rate: 23000 Nm3 / h
RECIPROCATING CU PROJECTS
AKYRTOBE BOOSTER COMPRESSOR STATION
Complete ready-to-operate reciprocating compressor unit consisting of two plants, including a reciprocating compressor driven by an electric motor, a support frame, support system, ACS system. The plant is located in a block-box with life-support systems mounted: lighting, heating, ventilation, fire alarm and fire fighting systems. Drive unit: ELDIN ВА225М8FБУ2,5, 30 kW, 750 rev./min. Компрессор: Ariel JGP/1 Давление нагнетания: 2,5…3,2 MPa (g) Производительность: 284 Nm3 / h
PARTNERS AND CUSTOMERS
PARTNERS MAIN CUSTOMERS
CONTACTS
DESIGNING DEPARTMENT, PRODUCTION, CIW, SERVICE
SALES AND ENGINEERING
92 Novogaivinskaya Str., Perm', 614030 , Russia Tel: +7(342) 205-79-50 E-mail: [email protected] Web: ingc.ru
5 Vavilov Str., b.3, 119334, Moscow , Russia Tel: + 7(495) 231-46-73; 231-46-61 E-mail: [email protected] Web: ingc.ru