Company Introduction

An ISO 9001 : 2008 Company1 04/19/2023

INDIA

Company

Introduction

An ISO 9001 : 2008 Company2 04/19/2023

INDIAContents Slide No.

1. Stepping Stones 03

2. Product Range 05

3. Infrastructure 36

4. Process Flow Chart 39

5. Quality Assurance 41

6. Organization Chart 49

7. Quality Certified System 51

8. Financial Details 55

9. Selected Customers 57

10. Manufacturing Setup 63

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Stepping Stones

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Stepping Stones

• 1960 : Promoters Enter into Brass Industries

• 1998 : Incorporation of Senor Metals Pvt. Ltd. with 2500 MT/A

• 2007 : Expansion of Production Capacity up to 7500 MT/A

• 2010 : USD 20 Million Company



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Product Range

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Brazing, Welding & Filler Metals Division

EDM Wires Division

Resistance Welding Products Division

High Copper AlloysDivision

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Extrusion Division Wire Division

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Components Division

Centrifugal CastingsDivision

Fasteners Division

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Brazing – Welding – Filler Metals Division

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• COPPER – [LOW ALLOYED]

• COPPER – ZINC [Brass]

• COPPER – NICKEL

• COPPER – SILICON [Silicon Bronze]

• COPPER – TIN [incl. Phosphor Bronze]

• COPPER – ALUMINIUM [Aluminum Bronze]

• COPPER – MANGANESE

Brazing and Welding Alloys

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Integrated Manufacturing

Melting Extrusion Drawing Q.A. Packing

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ISO 24373:2008 USA Japan. Europe Germany.

SenorProduct

CodeNumericalSymbol

ChemicalSymbol

AWS A5.7/A5.7M:2007

UNS

JIS Z3341:1999

EN 13347:2002 EN 14640:2005 DIN 1733-1:1998

AWS A5.8/A5.8M:2008 JIS Z3202:1999

COPPER - (LOW ALLOYED)

Cu 1898 CuSn1 ERCu C18980 Ycu - - - SM-01

Brazing & Welding – Product Range

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SenorProduct

CodeNumericalSymbol

ChemicalSymbol

AWS A5.7/A5.7M:2007

UNS

JIS Z3341:1999

EN 13347:2002 EN 14640:2005 DIN 1733-1:1998

AWS A5.8/A5.8M:2008 JIS Z3202:1999

COPPER - ZINC(Brass)

Cu 4641 CuZn40SnSi - - - CuZn40FeSiSn CuZn40SnSi - SM-11

Cu 4700 CuZn40SnSi RBCuZn-A C47000 GCuZnSn CuZn40Sn1 CuZn40SnSi - SM-12

Cu 6800 CuZn40Ni RBCuZn-B C68000 - CuZn39Fe1Sn1MnNiSi CuZn40Ni - SM-17

Cu 6810 CuZn40Fe1Sn1 RBCuZn-C C68100 - CuZn40FeSiSn CuZn40SnSi 2.0366 SM-19

Cu 7730 CuZn40Ni10Sn1 RBCuZn-D C77300 GCuZnNi - CuZn40Ni10 - SM-21


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SenorProduct

CodeNumericalSymbol

ChemicalSymbol

AWS A5.7/A5.7M:2007

UNS

JIS Z3341:1999

EN 13347:2002 EN 14640:2005 DIN 1733-1:1998

AWS A5.8/A5.8M:2008 JIS Z3202:1999

COPPER – NICKEL

Cu 7061 CuNi10 - - YCuNi-1 - CuNi10 2.0873 SM-22

Cu 7158 CuNi30Mn1FeTi ERCuNi C71581 YCuNi-3 - CuNi30 2.0837 SM-23


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SenorProduct

CodeNumericalSymbol

ChemicalSymbol

AWS A5.7/A5.7M:2007

UNS

JIS Z3341:1999

EN 13347:2002 EN 14640:2005 DIN 1733-1:1998

AWS A5.8/A5.8M:2008 JIS Z3202:1999

COPPER – SILICON (Silicon bronze)

Cu 6560 CuSi3Mn1 ERCuSi-A C65600 YCuSi B CuSi3Mn1 CuSi3Mn1 2.1461 SM-31


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SenorProduct

CodeNumericalSymbol

ChemicalSymbol

AWS A5.7/A5.7M:2007

UNS

JIS Z3341:1999

EN 13347:2002 EN 14640:2005 DIN 1733-1:1998

AWS A5.8/A5.8M:2008 JIS Z3202:1999

COPPER – TIN (incl. phosphor bronze)

Cu 5180 CuSn5P ERCuSn-A C51800 YCuSn A CuSn5, CuSn6 - 2.1022 SM-41

Cu 5210 CuSn8P - - YCuSn B CuSn8 CuSn9P - SM-42


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SenorProduct

CodeNumericalSymbol

ChemicalSymbol

AWS A5.7/A5.7M:2007

UNS

JIS Z3341:1999

EN 13347:2002 EN 14640:2005 DIN 1733-1:1998

AWS A5.8/A5.8M:2008 JIS Z3202:1999

COPPER – ALUMINIUM (aluminium bronze)

Cu 6100 CuAl7 ERCuAl-A1 C61000 - CuAl8 CuAl8 2.0921 SM-51

Cu 6180 CuAl10Fe1 ERCuAl-A2 C61800 YCuAi CuAl10Fe1 CuAl10 2.0937 SM-52

Cu 6240 CuAl11Fe3 ERCuAl-A3 C62400 - - CuAl11Fe - SM-53

Cu 6327 CuAl8Ni2Fe2Mn2 - - YCuAlNi A - CuAl8Ni2 2.0922 SM-54

Cu 6328 CuAl9Ni5Fe3Mn2 ERCuAlNi C63280 YCuAlNi C CuAl9Ni4Fe3Mn2 CuAl9Ni5 2.0923 SM-55


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SenorProduct

CodeNumericalSymbol

ChemicalSymbol

AWS A5.7/A5.7M:2007

UNS

JIS Z3341:1999

EN 13347:2002 EN 14640:2005 DIN 1733-1:1998

AWS A5.8/A5.8M:2008 JIS Z3202:1999

COPPER – MANGANESE

Cu 6338 CuMn13Al8Fe3Ni2 ERCuMnNiAl C63380 - - CuMn13Al7 2.1367 SM-56

- - B Cup-2 C55181 - - - - SM-61

- - CuCrZr C18150 - - - -


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Diameter Packing Net Weight

Metric (mm) 0.8 0.9 1.0 1.2 1.6 2.0D100 D200 D300

in kg 1, 5, 12.5, 13.6 and 15

British (inch) 0.030 0.035 0.040 0.045 1/16 5/64 in lbs 2, 10, 27, 30 and 33

Diameter Length Net Weight

Metric (mm) 1.6 2.0 2.4 3.2 4.0 4.8 6.4 8 9.5 500, 1000 in kg 5, 10, 20 and 25

British (inch) 0.030 0.035 0.040 0.045 1/16 5/64 1/4 5/16 3/8 18/36 in lbs 10, 22, 44 and 55

Brazing & Welding – Product Packing Options

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Resistance Welding Products Division

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INDIASpot Welding Electrode Caps

• Components from Copper Chromium, Copper Chromium Zirconium, spot welding electrode caps complying to standards like ISO 5821 or Customized as per customers drawings are also made.

• Guides / Nozzles for MIG Welding wire

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Spot Welding Electro Caps

Electrodes

Adapters

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Seam Welding Wheels

Nut & Stud Welding Electrodes

Gun Arms & Holders

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High Copper AlloysDivision

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High Copper Alloys

• UNS C-18200 Chromium Copper

• UNS C-18150 Chromium Zirconium Copper

• UNS C-14300 Cadmium Copper

• UNS C-14500 Tellurium Copper

• C-147 Sulphur Copper

• Components made from above Alloys

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EDM WiresDivision

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EDM Wires Division

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Sr. No

Wire Diameter

Diameter Tolerance Wire Grade Tensile

Strength Elongation Available Spool Types

(mm) (mm) (N/mm ² ) (%)

1 0.10 + 0 , -0.002Soft

Semi HardHard

450-550550-750> 980

> 25< 10≤ 3

P5, DIN 125, DIN 160 , Japax

2 0.15 + 0 , -0.002Soft

Semi HardHard

450-550550-750> 980

> 25< 10≤ 3


3 0.20 + 0 , -0.002Soft

Semi HardHard

450-550550-750> 980

> 25< 10≤ 3


4 0.25 + 0 , -0.002Soft

Semi HardHard

450-550550-750> 980

> 25< 10≤ 3


5 0.30 + 0 , -0.002Soft

Semi HardHard

450-550550-750> 980

> 25< 10≤ 3


EDM Wire Specifications

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Other Products Manufactured by

Senor Metals Pvt. Ltd.

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Extruded Rods, Bars

Dia:1.50 mm to 110 mm Circumscribed Diameter

Extrusion Division

Hollow Rods & Profiles

ID:12 mm to 80 mm OD:18 mm to 110 mm (Circumscribed Diameter) Min .Wall thickness:3.50 mm

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Tubes

OD:5 mm to 60 mm Wall thickness :0.3 mm Min.

Copper Flats

Width :4 mm to 75 mm Thickness:1 mm to 75 mm

Extrusion Division

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Fine Round wire Dia: 0.6 mm to 0.1 mm

Round wire Dia: 0.6 mm to 15 mm

Wire Division

Flatten wire

Width:1mm to 10 mm

Thickness: 0.50 mm to 10 mm

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Components are developed as per customers' drawings and specifications and comprises following products :

•Automotive Components

•Electric Components

•Copper & Brass Inserts

•Forged Components

•CPVC & PPR Inserts

•Valve Fittings

•Sanitary Fitting Parts

Components Division

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Centrifugal Castings Division OD : 100 mm to 350 mm

Wall Thickness : 8 mm and above

Height : 350 mm (maximum)

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Fasteners Division Types : Hex Cap Bolts, Lag Bolts, Coach Bolts,CSK Screws, Hex Head Bolt,Round Head Bolt, U Bolt, Studs,Hex Nuts, Plain Washer, Spring Washer Material : Copper: C11000, C10100Brass: C36000, C37710, C27400, C27200, C27000, C26000Silicon Bronze: C65100, C65500Phosphor / Tin Bronze: C51000, C51100, C54400, C51900Aluminium Bronze: C60800, C61000, C62300, C63000, C95600 Diameter : M2 to M16 Length : 3 mm to 150 mm

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Infrastructure

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Infrastructure

• Medium Frequency Induction Furnace • Continuous Caster • Billet Heating Furnace • Hydraulic Extrusion Press

• Combined Drawing Line • Fine wire Drawing Machine

• Rod Rolling Mill

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Infrastructure• Centrifugal Casting Machines

• CNC Machine

• Automats / SPMs for Turning

• Wire Flattening Mill with Edger and Turks Head

• Electric Annealing Furnace with Vacuum & Nitrogen Purging

• Forging Presses, Hydraulic Presses, Power Presses

• Cold Heading Machines

• Thread Rolling Machines

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Process Flow Chart

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Basic Raw Materials (Non Ferrous Metals) Inspection / Quality checks

Continuous CastingCentrifugal CastingIngot CastingSand CastingBillet Casting

Process Flow Chart

Extrusion

Chemical Testing

Drawing

Mechanical Testing

Rod Coil Hollow Rod Section

Machining

Machining Proof Machining Chemical Testing

Drawing

Annealing (Vacuum)

Drawing

Mechanical Testing

Wire Rod

Machining

Cold Forging

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Quality Assurance

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4242

Chemical Testing

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4343

Chemical Testing / Inspection Facilities

SPECTRO Germany Make 30 Element Direct Reading High End CCD Optical

Emission Spectrometer

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4444

Chemical Testing

Germany make Metallurgical Microscope

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Mechanical Testing / Inspection Facilities

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Lloyd, UK make Wire Tensile Testing Machine, 1 KN

KMI Make Tensile Tester, 5 KN

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Japan make

Stereo Zoom Microscope

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BIS Make Vickers / Brienel Hardness TesterTestronix Make

Resistance Meter

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OrganizationChart

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Organization Chart

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Quality Certified System

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ISO 9001:2008 Certificate (Certified since 2001)

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Initiated NABL Accreditation IS/ISO/IEC 17025 : 2005 • We have initiated our Laboratory(Chemical &

Mechanical) accreditation process namely "NABL Accreditation". The Government of India has authorized NABL(National Accreditation Board for Testing and Calibration Laboratories) as the accreditation body for testing and calibration laboratories.

• NABL has established its accreditation system in accordance with ISO/ IEC17011: 2004 ‘Conformity Assessment – General requirements for accreditation bodies accrediting conformity assessment bodies’. More information at www.nabl-india.org

http://www.nabl-india.org/

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We have the privilege to be registered firm

• DGQA(Director General of Quality Assurance), a Government of India

owned registering body for defence factories. We also have contracts

for supplying to Indian Ordanance Factories.

• Registered Vendor to BHEL(Bharat Heavy Electrical Ltd) a premier Public

Sector unit of Government of India.

• Registered with EEPC (Engineering Export promotion council),Set up by

the Ministry of Commerce & Industry, Government of India.

• Under MSME(Micro Small & Medium Enterprises) Act 2006. This is under Ministry of Small & Medium Enterprises.

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Financial Details

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Sales Figures (In Rupees Crores)

• F Y 2012-2013 Rs. 127.80 (USD 28.40 Million)

• F Y 2011-2012 Rs. 141.40 (USD 29 Million)

• F Y 2010-2011 Rs. 119.59 (USD 26 Million)

• F Y 2009-2010 Rs. 86.16 (USD 20 Million)

• F Y 2008-2009 Rs. 57.68 (USD 13.45 Million)

• F Y 2007-2008 Rs. 59.02 (USD 13.75 Million)

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Selected Customers

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Selected Customers Welding and Brazing:

1. Inweld Corporation [USA]

2. Larsen &Toubro ( EWAC Alloys Ltd.) [Mumbai]

3. Welding Alloys Ltd. [Kenya]

4. Certilas [Nederland]

5. Aufhauser [USA]

6. Fontargen GMBH [Germany]

7. ESAB India Ltd [Kolkata]

Electrical:

8. Siemens Ltd. [Aurangabad]

9. HBL Power Systems Ltd. [Vizianagaram]

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Selected Customers Automobile:

1. Honda Motorcycles And Scooters India Pvt Ltd [Gurgoan]

2. Neel Auto Pvt Ltd [Pune]

3. General Motors [Halol]

4. Hero Motocorp [Gurgaon]

5. Hero Cycles Ltd [Ludhiana]

6. Precision Auto Component Pvt Ltd. [Nasik]

7. Keihin Fie [Pune]

8. Lucas Tvs Limited

9. Rotex Automation Ltd [Baroda]

10. Western Thomson (I) Ltd. [DIST : Chennai]

11. Spaco Technologies (I) Pvt. Ltd. [Pune]

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Selected Customers Zipper :

1. Tex Zippers(BD) Ltd [Bangladesh]

2. Zip Industries Ltd. [Chengalpattu]

3. Orbit Zipper [New Delhi]

4. Active Zippers [Bangladesh]

Government :

5. Indian Ordinance Factories

6. Bharat Heavy Electricals Ltd. [Bhopal]

7. Shoubra Company For Engineering Industries [Egypt]

8. Nuclear Power Corporation of India [Mumbai]

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Selected Customers Sanitary :

1. Toutounji Plastic Group [ Egypt]

2. Sigma Electric Manufacturing Corp (SEMCO) [Jaipur]

3. Arabian Plastic Manufacturing Company Ltd [Saudi Arabia]

4. Kohler India

LPG :

5. Carbac Holdings Limited [Kolkatta]

6. Nssl Limited.- UNIT-I [Nagpur]

Fasteners :

7. LLOY’D Steel [Sri Lanka]

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Selected Customers Others :

1. Titan Industries [Hosur]

2. Flocast Australia Pvt Ltd [Australia]

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Manufacturing

Setup

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Manufacturing Setup

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Manufacturing Setup

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Manufacturing Setup

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Manufacturing Setup

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Manufacturing Setup

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Manufacturing Setup Unit II

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• Manufacturing Setup Unit II

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Thank You

Company Introduction

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