Compact milling centres for high precision and diverse ......Compact milling centres for high...

Compact milling centres for high precision and diverse applications

www.chiron.de

Seconds ahead

2 I

CHIRON 08 MAGNUM SeriesQuick, precise, compact, and as multifaceted as your manufacturing tasks

The machining centres of the CHIRON 08 MAGNUM series are among the most versatile machines in the

compact category.

These high performance centres are quick to set upeasy, to operate, very stable, highly dynamic and low-maintenance. With a chip-to-chip time as fast as 1.3 s, axis acceleration up to 2 g, and spindle speeds up to 40,000 rpm, these machining centres are setting records in productivity per unit area.With its modular design, and numerous confi guration possibilities, every FZ 08 MAGNUM basic machine can be customized into a perfect solution for your requirements.

CHIRON 08 MAGNUM Series

www.chiron.de

Areas of application [ 04 - 05 ]

Machine design [ 06 - 09 ]

Models [ 10 - 11 ]

Machine confi gurations [ 12 - 21 ]

Services [ 22 - 23 ]

FZ 08 W MAGNUM

with basket changer

for 12 tools and

0 / 180° workpiece

changing device

4 I

1

For precision down to the smallest detailSmall parts – high demands

With the 08 MAGNUM series, CHIRON has been

a reliable worldwide partner for:

I Automotive industry and supplier companiesI Machine constructionI Medical engineeringI Clock, watch and jewellery manufacturersI AerospaceI Manufacturers of: - Tools - Hydraulic and pneumatic parts - Fittings - Optical devices - Electrical and electronic components - and much more.


Automotive: Housing cover for air-conditioning compressor

21

4

5

3

www.chiron.de



Models [ 10 - 11 ]

Extension options [ 12 - 21 ]


1 Jewellery industry: Complete machining of rings made of bar

material (gold) and diamonding

2 Medical engineering: Spinal column implants made of TiAl 6V4

(L x B x H: 30 x 20 x 6 mm)

3 Aerospace: Aluminium hinges for passenger planes,

completely manufactured from profi les

(up to max. passage of 80 x 80 mm)

4 Clock and watch industry: Machining of clock and watch components

with high precision and surface quality, e.g.

special steel housings prepared for stone

setting (sertissage)

5 Automotive industry: Compressor wheel for turbo charger

(Ø 50 mm)

6 I

1 2

Basic design – vertical and compactfor high productivity per unit area

1 Highest precision High running, positioning and long-term precision

2 Protective covering for work area, made of stainless steel

3 The spindle accelerates HSK 40 tools

dynamically to up to 40,000 rpm

4 Quick, automatic tool change with the pick-up procedure

5 Workpiece changing device with large clamping surfaces

and energy supply for loading and unloading during

machining

6 All CHIRON machining centres are based on

the three axes, vertical travelling column principle. As a result, the accuracy of the machine is independent

of the workpiece weight, ensuring that the highest

possible accuracy is always achieved.


I Simple, robust basic structure

I Vertical moving column principle

I Low maintenance and long lasting

I Compact design for high productivity per unit area

I High rigidity and thermal stability

I Digital direct drives and guides outside the work area

I High running, positioning and long-term precision

I Fully enclosed work area

I Protective covering made of stainless steel

I Easily viewable and accessible work area

I Smooth, steep walls for ideal chip fl ow

directly to the chip conveyor

I Foundation free set-up

I Service friendly access to all units

I Can be easily relocated within the plant, thanks to built-in transport wheels

Design related advantages:

3

4

6

5

ces



Models [ 10 - 11 ]



FZ 08K W MAGNUM

with pick-up chain magazine (24 or 40 tool places)

and 0 / 180° workpiece changing device

www.chiron.de

8 I

1

Modules for all requirementsHigh tech for the highest demands

The FZ 08 MAGNUM has a modular design. With its time-tested components, it can be perfectly adapted to various tasks.

I Spindle speeds up to 40,000 rpm

I Tool change time as fast as 0.5 s

I Chip-to-chip time as fast as 1.3 s

I Axis acceleration (X–Y–Z) up to 1–1.5–2 g

I Rapid feed rates up to 75 m/min

I Up to 273 tool places

I HSK-A 32 or HSK-A 40 tool interface

I Tool diameter up to 100 mm

I Tool length up to 160 mm

I Tool weight up to 1.2 kg

I Automatic workpiece change in 2.0 s

I High process stability with multi-axis machining

Process related advantages of FZ 08 MAGNUM:


FZ 08K S MAGNUM with pick-up chain magazine and rigid table

-200°

5° +115°

4 5

7 8

A C

B

3

6

2

www.chiron.de

1 CNC control, from Fanuc or Siemens, as per your requirements

2 NC swivel head with continuously programmable positioning in the range of -20° / +115°. Very rugged due to backlash-free pretensioned precision gear with direct measuring system.

3 CHIRON basket changer with 12 tool places (HSK-A 32). High productivity due to chip-to-chip times as fast as 1.3 s

4 Automatic tool change with the pick-up procedure in as fast as 0.8 s (24 or 40 HSK-A 32 or HSK-A 40 tool places)

5 Background magazines for providing 178 or 273 tools during machining

6 Workpiece changing device with a 4th NC axis, equipped for multiple setups

7 2-axis swivel rotary table for multi-sided machining

8 Bar machining technology package with A. Turning spindle

B. NC swivel head

C. NC linear and orientation unit



Models [ 10 - 11 ]



10 I CHIRON 08 MAGNUM Series

The right machine for each partModels

21

3

4

www.chiron.de



Models [ 10 - 11 ]



FZ 08K S Magnumwith rigid table:Suffi cient space for devices and NC rotary tables for multi-sided machining in one set-up.

FZ 08 W MAGNUMwith basket changer and workpiece changing device:permits easy loading and unloading during machining.

FZ 08K S Magnumwith turning spindle andNC swivel head:Multi-functional machining centre for automated 6-sided complete machining of bar material.

FZ 08K S MAGNUM fi ve axiswith 2-axis tilt rotary table:Quick high-precision machining centre for 5-axis simultaneous and complete machining.

12 I

2

Manufacture more quicklywith the workpiece changing device

I Production machine with the time tested, robust, automatic tool changer (FZ 08 W MAGNUM model with basket changer or FZ 08K W MAGNUM model with pick-up chain magazine)

I Chip-to-chip time as fast as 1.3 s

I Workpiece changing device with central splash guard and easy access for safe loading and unloading while machining is being performed on the other table side. This reduces non-productive time to a minimum (workpiece changing time 2 s)

I Setup with 2-axis NC rotary table or NC rotary table with counter support

I More work area for larger workpieces or multiple setups

Your advantages:

The work area can be easily viewed through large side windows in the machine enclosure


FZ 08 W MAGNUM

3

1

2

www.chiron.de

1 Basket changer with 12 tool places and tool change

time as fast as 0.5 s

2 0 / 180° workpiece changing device with suffi cient space for workholding devices and

NC rotary tables, for example, for setting up a

workpiece swivel device as the 4th NC axis

3 Obstacle-free chip fall as well as reliable coolant

and chip disposal

Workpiece changing device with high load

capacity, large clamping surfaces

(2 x 660 x 350 mm²), fi xture mounting pattern,

as well as central distributor for energy supply

Ideal work area with fi xture fl ushing (also optionally

available with controlled fl ushing nozzles) contributes

to process optimization



Models [ 10 - 11 ]



14 I

Dynamic at the highest level5-axis complete machining

I Highest precision in positioning and simultaneous operation

I Excellent surface quality

I Integrated 2-axis tilt rotary table with TORQUE drive technology

I Integrated energy supply for clamping device on the face plate

I Prepared for automation with workpiece holder pallets and zero

point clamping system

I Palletizing system with pallet storage is available

Your advantages:

FZ 08K S MAGNUM fi ve axis with integrated 2-axis rotary table and maintenance-free TORQUE drives. The workpiece is positioned exactly in the centre of the swivel axes, which minimizes compensating movements of the linear axes.

Workpieces can be machined with high surface

quality in one set-up


FZ 08K S MAGNUM fi ve axis

www.chiron.de

With the CHIRON FZ 08K S MAGNUM fi ve axis, you can produce excellent surfaces, the

fi nest structures, the smallest holes, slots, po-

ckets, fi ts and geometries with tolerances

of a few microns - quickly, with high process

stability and at low cost.

High Precision control optionssimplifi es 5-Axis machining

Chips and coolant are directly transported to the

large, central disposal chute



Models [ 10 - 11 ]



16 I

Continuous fl exibility and precision

FZ 08K S MAGNUM

Complete machining of bar material

I Multi-functional machining: Milling, turning, drilling, tapping, cut-off and measuring with a single machine

I 6-sided complete manufacturing

I Best machining quality due to fewer reclamping operations

I Job processing and machining times, as well as in-plant logistics processes,

are considerably reduced.

I Autonomous manufacturing

I Customized material feeding solutions (bar loader / bar loading magazine)

I Water-cooled turning spindle

I Clamping force can be hydraulically adjusted

I Opposed spindle for machining the back side of the workpiece

Multi-functional machining centre with NC swivel head for 6-sided machining

Your advantages:

Machining of bar material in the main turning

spindle. Opposed spindle for machining the back

side of workpieces is integrated in a space-saving

manner


www.chiron.de

The opposed spindle swings in to take

the workpiece out of the main turning

spindle

After being transferred in a speed-synchronized

manner and clamped, the workpiece is cut off

For machining of the back side, the opposed

spindle swings back to its home position



Models [ 10 - 11 ]



18 I CHIRON 08 MAGNUM Series

Profi t with profi les

MPS 08 MAGNUM

Complete machining of workpieces of variouslengths made of extruded profi les

I Automatic production of workpieces, one after the other

I Profi le sizes up to 80 x 80 mm

I Milling, drilling, countersinking, reaming, tapping, cutting and separating

I More fl exible and reliable than special machines

I Low-cost clamping system

I Quick retooling for manufacturing variants

I Minimal set-up costs if batch sizes are changed or variants are manufactured

I Ideal for reduced manpower operation due to autonomous manufacturing

I Application specifi c / customized load and unload handling

I Spindle speeds up to 40,000 rpm

I Axis acceleration of up to 2 g

I Rapid feed rate up to 75 m/min

I Tool change time as fast as 0.5 s

Your advantages:

www.chiron.de

The multi-profi le system MPS 08 MAGNUM is a versatile and highly productive machining centre for multi-sided and longitudinal machi-ning of extrusions. There is almost no end to its application possibilities. It continuously and completely machines workpieces of any length directly from profi les. Whether milling, drilling, countersinking, reaming or thread cutting, anything is possible. And it doesn’t matter at all whether series parts or variants are to be machined

Integrated saw for precise cut-off of the

machined workpieces

Clamping jaws for various profi les

can be manufactured quickly and cost-effectively

Automated workpiece removal further enhances

the autonomous production of the complete system

The extruded profi les are precisely guided between two synchronized

NC rotary axes, accurately positioned and fi rmly clamped



Models [ 10 - 11 ]



20 I

Automatically a step furtherAutomation solutions and options for complete manufacturing


Spindle gripper for machine integrated workpiece

handling

I Task-specifi c feeding: Workpiece magazines (e.g. pallets) and feeding units (e.g. loading magazine)

I Articulated arm or portal robot

I Machine integrated grippers

I In-process measurement of workpieces

I Tool breakage monitoring

I Tool measurement

Customized automation solutions:

FLEXCELL DUO: Flexible manufacturing system with two independent machining centres,

central loading and unloading robot as well as rough and fi nished part magazine

www.chiron.de

CHIRON laser control for tool breakage monitoring,

tool measurement and temperature compensation

Machine integrated workpiece measurement using

a 3D probing system

Autonomous manufacturing due to the use of

a pallet changer/storage unit with loading and

unloading robot

Fully automated, fl exible manufacturing cell with pallet changer/storage, handling robot as well

as background magazine for a large number of tools



Models [ 10 - 11 ]



22 I

CHIRON turnkey solutions... customized and ready to use

I Extensive consulting

I Comprehensive process design

I Expert engineering

I Experienced project management

I Training in operation and programming

I Production assistance during the initial phase

I Ensuring the required part quantity and quality

I CHIRON service available worldwide

The perfect solutionfor maximum productivity and machine availability


www.chiron.de

24/7 service

... sure and reliable

I Remote diagnostics and teleservice

I Immediate replacement part availability

I Worldwide repair service

I Production support

I Process optimization

I Modernization

I Training



Models [ 10 - 11 ]



www.chiron.de

CHIRON-WERKE GmbH & Co. KG

Kreuzstraße 75D-78532 Tuttlingen

Tel. +49 (0) 74 61-940 0Fax +49 (0) 74 61-940 8000

[email protected]

Seconds ahead

I Germany

CHIRON-WERKE GmbH & Co. KGKreuzstraße 75D-78532 TuttlingenTel. +49 (0) 74 61-940 0Fax +49 (0) 74 61-940 [email protected]

CMS-GmbHGewerbepark „take-off“D-78579 Neuhausen ob EckTel. +49 (0) 7461-940 3700 Fax +49 (0) 7461-940 [email protected]

I France

CHIRON Technologiesde Production SAS14 Chemin de la LitteF-92390 Villeneuve-la-Garenne Tel. +33 (0) 1-479 859 50Fax +33 (0) 1-479 854 [email protected]

I Italia

CHIRON Italia S.p.A.Via Ambrosoli 4/C I-20090 Rodano Millepini - MI Tel. + 39 0 2-953 211 02 Fax + 39 0 2-953 286 20 [email protected]

I Polska

CHIRON Polska Sp. z o.o. Ul. Pionierów 39PL-41-711 Ruda SlaskaTel. + 48 (0) 32-342-20-75Fax + 48 (0) [email protected]

I Australia

CHIRON-WERKEAsia Pacifi c Pty. Ltd.18 North Drive, Virginia Park236-262 East Boundary RoadP.O. Box 275, East Bentleigh, Vic 3165Tel. +61 (0) 395-750 000Fax +61 (0) 395-637 [email protected]

I United States of America

CHIRON America INC.10950 Withers Cove Park DriveCharlotte, NC 28278 USATel. +01 (0) 704/587 95 26 Fax +01 (0) 704/587 04 [email protected]

I China

CHIRON China Ltd.Rm. 3612 Lippo PlazaNo. 222 Huai Hai Zhong RoadShanghai 200021Tel. +86 (0) 21-5 396-5553/6/9Fax +86 (0) 21-5 [email protected]

CHIRON China Ltd.Rm. 2928, China World Tower 1China World Trade CenterNo. 1 Jianguomenwai StreetBeijing 100004Tel. +86 (0) 10-6505 4388Fax +86 (0) 10-6505 3802www.chiron-china.com

1977

/ E

2.5

/ 03.

08 /

BIM

/ TD

I Pr

inte

d in

Ger

man

ySu

bjec

t to

tec

hnic

al c

ahng

esI CHIRON-WERKE and subsidiaries

I CHIRON partners (for contact data visit www.chiron.de)

CHIRON worldwide

Compact milling centres for high precision and diverse ......Compact milling centres for high...

Documents

Transcript of Compact milling centres for high precision and diverse ......Compact milling centres for high...