comnpresor compair L30

8
L30 – L132 ROTARY SCREW COMPRESSORS GB INTELLIGENT AIR TECHNOLOGY

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comnpresor compair L30

Transcript of comnpresor compair L30

Page 1: comnpresor compair L30

L30 – L132

ROTARY SCREW COMPRESSORS

GB

INTELLIGENT AIR TECHNOLOGY

Page 2: comnpresor compair L30

COMPAIR’SENERGY SAVINGMACHINES COMPRESSNOTONLY AIRBUTALSO:•YourEnergyCosts•YourMaintenanceBills•TheNoiseLevel•TheFootprint

•TheEnvironmentalBurden

OIL-INJECTEDROTARYSCREWCOMPRESSORS

The new range of CompAir oil-injected rotary screw compressors incorporate the very latest technological

advances and manufacturing processes to provide users with a continuous supply of economic and

reliable high quality compressed air.

COMPACTDESIGN The small footprint reduces the space required for

installation. As the doors can be removed in seconds this allows full access for easy maintenance.

ENCLOSUREPREFILTERANDHEAVYDUTYINTAKEFILTER

Protects the compressor and with 99% efficiency ensures only the highest quality air enters the airend.

PREMIUMEFFICIENCYAIRENDThe high output compression element with slow rotational

speed reduces energy costs. In addition to this, the innovative design of the fail safe shaft seal, integrated oil filter and oil regulation valve, ensures external hoses are reduced to a minimum to guarantee the highest levels of

quality and reliability are achieved.

ENERGYSAVINGELECTRICMOTOR

The compressors are equipped with 2-pole TEFC IP55

energy saving CEMEP CLASS EFF1 high efficiency

electric motor which reduces CO2 emissions.

Best performance for optimal volume flow – AirEnd Performance

L50/L80-THEENERGYSAVERSThe extension of the 45/75kW class with

L50/80 allows 8% energy saving.

Utilising the premium sized airend

with optimised rotor tip speed, the

compressor works more efficiently and

furthermore lowers the noise level.

Volume Flow

kW/m3/min

Sp

ec

ific

po

we

r c

on

su

mp

tio

n

ENERGY SAVING

m3/min

L 50 / L80

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FEATURES

High efficiency airend

High efficiency IP55 EFF1 motor

Automatic motor lubrication system

DELCOS 3100 controller

Compact design

Thermostatically controlled fan

Direct drive

ASSURE™ Warranty

BENEFITS

• Reduces power cost• High free air delivery• Highest reliability• Slow rotational speed

• Reduces energy consumption• High level of protection

• Long bearing life• Zero maintenance

• Easy to use• Protects your compressor• Ensures safe operation• Ability to control other compressors

• Small footprint• Low installation costs

• Low noise levels• Up to 10m ducting length

• High reliability• High efficiency

• Total piece of mind

LARGESURFACEAFTERCOOLER

Optimum cooling to ensure low operating and discharge temperatures.

HIGHESTQUALITYHOSESSolid hoses, with viton victaulic couplings increase reliability, and are easy to maintain.

AUTOMATICMOTORLUBRICATIONSYSTEMIncreases bearing life and is maintenance free.

HIGHPERFORMANCESEPARATORFILTERTwo stage filtration ensures highest quality air is delivered to your system < 3ppm oil carryover. The vessel has a hinged cover for easy maintenance.

BUILT-ININTELLIGENTCONTROLS

Precise operational control is essential to reduce running costs. All CompAir rotary screw compressors are supplied with intelligent, fully electronic controllers with efficient monitoring and user-friendly menu. This system optimises performance to demand and monitors operating parameters of the unit on site and remotely.

THERMOSTATICALLYCONTROLLEDMOTORDRIVENFAN

High efficiency extremely quiet fan allows the compressor to be operated in the work place, and achieves the maximum duct length without assistance.

dB (A)

L-Serie

Jet Airplane 150

Pneumatic drill 120

Industrial noise 90

Office/Home 60

Bedroom/Whisper 30

0

Noise level

Compressor Models

Frame 3

Frame 4

Frame 5

SR Models

L30, L37, L45, L50

L55, L75, L80

L90, L110, L132

Variable Speed L45SR, L75SR, L132SR

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ALLAROUNDPROTECTIONASSURE™EXTENDEDWARRANTYFREEOFCHARGE

ThenewCompAirAssureWarrantyisthefirstofitskindintheworld,basedona‘workingwhenyouare’approachinsteadoftheyearlybasedindustrystandardwarranty.

CompAirComprehensiveServiceandWarrantyProgrammesbasedonproductusageupto44,000hours.

Ordin

an

ceon

Industrial Safety and Health(B

etrSic

hVG

erm

an

y)

This

product fulfils RL 89/655/EW

G

Maximum

insp

ectio

nva

lidity period from

CompA

irto

the

customer

· 5 Years ·

ASSURE™24,000 hour extended warranty for new machines.

ASSURE™EXTENSIONExtension of the standard 24,000 hour warranty up to 32,000 hours.

ASSURE™RE-WARRANTRe-Warranting of machines up to 28,000 hours which are not presently covered by warranty.

ASSURE™PLUS44,000 hour extended warranty for machines which run more than 5,000 hours annually.

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DELCOS3100The DELCOS control system ensures reliable operation and protects your investment by continuously monitoring the operational parameters, which is essential to reducing your running costs.

The Delcos 3100 also has the capability to have programmable inputs and outputs, control additional equipment as well as providing the following features

with a clear readable text.

• Discharge / line pressure display

• Air/ Oil temperature display

• Total hours run and loaded hours

• Service due indicator

• Fault log monitor

• Remote stop start

• Auto restart on power failure

• Status Indication

• RS485 – Modbus RTU

Switched reluctancedrive technology from

SR Drives Limited

ANNUALCOSTOFOWNERSHIPWITHVARIABLESPEEDCOMPRESSORS

B A variable speed SR-series compressor at 70 % load.

A A typical oil lubricated rotary screw air compressor operating at 70 % load.

• Excellent efficiency

• High reliability

• Low cost of ownership

• Accurate pressure monitoring

VARIABLESPEEDDRIVES

REDUCINGTHECOSTOFOWNERSHIPLSR compressors compliment the standard L Series

range incorporating the switch reluctance variable speed

drive system. The drive system enables the compressor

to match output to varying demands and as a result

provide energy savings. Adding an LSR compressor to an

installation of standard L Series compressors gives the

entire system the ability to precisely match output to

demand, allowing the compressors to consume exactly

the right amount of energy to do the job, and no more.

INTELLIGENTCONTROLLER

REMARKABLEENERGYSAVINGS

12 %

5 %

58 %

82 %

8 %

10 %

25 %

Maintenance and Service

Costs

Investment

Energy Cost

Energy saving

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COMPRESSEDAIRPURIFICATIONA modern production system and process demand

increasing levels of air quality. This requires the

elimination of moisture, and filtration to guarantee the

highest product quality and efficient operation.

The perfect compressed air system consists of a

compressor with after cooler, water separator, pre filter to

refrigerant or desiccant dryer and high efficient filtration

system complete with a condensate management system

and storage tank.

A CompAir compressed air system utilising the latest

technology provides an energy efficient solution at

lowest life cycle costs.

CompAir’s heat exchangers give you the opportunity to

save money, energy and reduce your carbon footprint.

They can be factory fitted, or are available in a kit form

comprising all the necessary pipework and fittings to

be retrofitted in the field.

WaterCycloneSeparatorXNSeries

Designed for efficient removal of bulk liquid

contamination from compressed air.

IntegratedDryer

L30F to L80F with integrated refrigerant dyer

and water separator both with zero loss drain

provide clean and dry compressed air and is

ready to operate. No site installation of tubes

and fittings between compressor, dryer and

drain and no pre filter or by pass are required.

Dryer performance fits 100% to the compressor

– no dew point peak caused by overload at

high compressed air demand. The small

footprint requires less space and is suitable for

work place installation having a low

noise level.

CompressedAirFilterCFNSeries

Particle removal including water and oil

aerosols.

CompressedAirRefrigerantDryer

With pressure dew point down to 3°C

CompAir offer a full range of energy efficient

and environmentally friendly stand alone

refrigerant dryers.

RefrigerantR407C-ZeroODP

Ozone friendly.

HeatlessDesiccantDryers

Series A_XS and A_TX.

HeatRegenerativeDesiccantDryers

Series A_TV and A_RS.

CondensateDrainBekomat

System to drain compressed air condensate

without loss of compressed air.

Oil-WaterSeparationSystem

Proven and enhanced oil-water separation system

for disposal of compressed air condensate.

0% RECOVERY

COOLER

HOT OIL

HOT OIL

ENERGY RECOVERY PACKAGE

APPROX. 80% RECOVERY

HOT WATER HOT AIR BLASTHEATINGINDUSTRIAL PROCESS

WASTE

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TECHNICALDATA

ROTARYSCREW

Data measured and stated in accordance with ISO 1217 Annec C and Pneurop / Cagi PN2CPTC2 and the following conditions:Air Intake Pressure 1 bar aAir Intake Temperature 20 °CHumidity 0 % (Dry)

Measured in free field conditions in accordance with the Pneurop / Cagi PN8TNC2.2 test code, + / - 3 dB

Flow capacities to ISO 7183 refer to a working pressure of 7 bar, an inlet temperature of 35°C and an ambient temperature of 25°C, saturated / dew point to ISO 8573-1

INTEGRATEDDRYER

COMPRESSOR MODEL

Nominal pressure bar g

Drive motor kW

FAD * at 7.5 bar g m³/min

Noise level **, 1 m dB(A)

Weight kg

Dimensions (LxWxH) mm

L30

7.5 10 13

30

5.75 5.11 4.36

67

923

1722 x 920 x 1659

L37

7.5 10 13

37

7.10 6.17 5.30

68

966

1722 x 920 x 1659

L45

7.5 10 13

45

8.00 7.00 6.11

69

988

1722 x 920 x 1659

L50

7.5 10

45

8.67 7.55

67

1055

1722 x 920 x 1659

L45SR

5 - 13

45

1.47 7.93

71 (70% load)

1035

1722 x 920 x 1659

COMPRESSOR MODEL

Nominal pressure bar g

Drive motor kW

FAD * at 7.5 bar g m³/min

Noise level **, 1 m dB(A)

Weight kg

Dimensions (LxWxH) mm

L55

7.5 10 13

55

10.69 9.51 8.24

69

1725

2158 x 1223 x 1971

L75SR

5 - 13

75

2.25 13.46

73 (70% load)

1848

2158 x 1223 x 1971

L80

7.5 10

75

14.72 12.26

69

2010

2158 x 1223 x 1971

Nominal pressure bar g

Drive Motor kW

FAD * at 7.5 bar g m³/min

Noise level ** dB(A)

Weight kg

Dimensions (LxWxH) mm

L90

7.5 10 13

90

17.45 15.47 13.45

73

2513

2337 x 1368 x 2039

L110

7.5 10 13

110

20.77 18.63 16.21

75

2614

2337 x 1368 x 2039

L132

7.5 10 13

132

22.87 21.27 18.59

76

2778

2337 x 1368 x 2039

COMPRESSOR MODEL L132SR

5 13

132

4.76 22.71

76 (70% load)

2538

2337 x 1368 x 2039

F45E (L37F)

7.5 10 13

3

12

F45E (L50F)

7.5 10

4 3

17

F45E (L45SRF)

5 - 13

3

14

DRYER MODEL

Nominal pressure bar g

Pressure dew point*** oC

Pressure Drop kPa

Total power kW

Refrigerant R407C kg

Weight kg

F30E (L30F)

7.5 10 13

3

8

1.3

1.6

110

F45E (L45F)

7.5 10 13

4 3 3

14

1.8

1.35

120

DRYER MODEL

Nominal pressure bar g

Pressure dew point*** oC

Pressure Drop kPa

Total power kW

Refrigerant R407C kg

Weight kg

F75E (L75F, L75SRF, L80F)

7.5 10 13

3

16 12 10

3.3

1.9

139

F55E (L55F)

7.5 10 13

3

20 16 12

2.2

1.5

128

*

**

***

L75

7.5 10 13

75

13.74 12.44 10.43

72

1765

2158 x 1223 x 1971

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With nearly 200 years of experience in the marketplace,

CompAir has built a complete range of compressed air

and gas solutions to meet every need.

From one of its four, world class manufacturing facilities

in the UK, Germany, America and China, CompAir

remains at the forefront of compressed air technology

development, culminating in the most energy efficient

compressors on the market today.

With an extensive network of dedicated distributors

across 6 continents, CompAir offers global expertise with

a truly local service.

We supply reliable, highly efficient compressors for a

broad range of applications, including general industry,

offshore, oil-free, construction and CNG refuelling.

CompAir offers one of the widest product ranges

available, including the ancillaries and services required

for a completely bespoke solution.

Simmern, Germany, the production facility for rotary screw compressors

GLOBALINNOVATIONFROMCompAir-WHATEVERTHEAPPLICATION

Lubricated• Rotary Screw• Rotary Vane• Variable Speed• Piston• Portable

Oil-Free• Water Injected Screw• Two Stage Screw• Variable Speed• Piston

Value Added Services• Air Audit• Performance Reporting• Air Worx• Leak Detection

Complete Service forCompressed Air Technology• Custom Engineered Solutions• Local Service Centres• Guaranteed Parts Availability• Genuine CompAir Parts

Complete Accessories Programme• Filters and Dryers• Heat Recovery• Condensate Management• Air Receivers• Sequencers• Lubricants

Brochure re-order ref. 91005-096E 1/08 CI

CompAir policy is one of continuous improvement and we therefore reserve the

right to alter specifications and prices without prior notice. All products are sold

subject to the Company’s conditions of sale.

[email protected]