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Transcript of comnpresor compair L30
L30 – L132
ROTARY SCREW COMPRESSORS
GB
INTELLIGENT AIR TECHNOLOGY
COMPAIR’SENERGY SAVINGMACHINES COMPRESSNOTONLY AIRBUTALSO:•YourEnergyCosts•YourMaintenanceBills•TheNoiseLevel•TheFootprint
•TheEnvironmentalBurden
OIL-INJECTEDROTARYSCREWCOMPRESSORS
The new range of CompAir oil-injected rotary screw compressors incorporate the very latest technological
advances and manufacturing processes to provide users with a continuous supply of economic and
reliable high quality compressed air.
COMPACTDESIGN The small footprint reduces the space required for
installation. As the doors can be removed in seconds this allows full access for easy maintenance.
ENCLOSUREPREFILTERANDHEAVYDUTYINTAKEFILTER
Protects the compressor and with 99% efficiency ensures only the highest quality air enters the airend.
PREMIUMEFFICIENCYAIRENDThe high output compression element with slow rotational
speed reduces energy costs. In addition to this, the innovative design of the fail safe shaft seal, integrated oil filter and oil regulation valve, ensures external hoses are reduced to a minimum to guarantee the highest levels of
quality and reliability are achieved.
ENERGYSAVINGELECTRICMOTOR
The compressors are equipped with 2-pole TEFC IP55
energy saving CEMEP CLASS EFF1 high efficiency
electric motor which reduces CO2 emissions.
Best performance for optimal volume flow – AirEnd Performance
L50/L80-THEENERGYSAVERSThe extension of the 45/75kW class with
L50/80 allows 8% energy saving.
Utilising the premium sized airend
with optimised rotor tip speed, the
compressor works more efficiently and
furthermore lowers the noise level.
Volume Flow
kW/m3/min
Sp
ec
ific
po
we
r c
on
su
mp
tio
n
ENERGY SAVING
m3/min
L 50 / L80
FEATURES
High efficiency airend
High efficiency IP55 EFF1 motor
Automatic motor lubrication system
DELCOS 3100 controller
Compact design
Thermostatically controlled fan
Direct drive
ASSURE™ Warranty
BENEFITS
• Reduces power cost• High free air delivery• Highest reliability• Slow rotational speed
• Reduces energy consumption• High level of protection
• Long bearing life• Zero maintenance
• Easy to use• Protects your compressor• Ensures safe operation• Ability to control other compressors
• Small footprint• Low installation costs
• Low noise levels• Up to 10m ducting length
• High reliability• High efficiency
• Total piece of mind
LARGESURFACEAFTERCOOLER
Optimum cooling to ensure low operating and discharge temperatures.
HIGHESTQUALITYHOSESSolid hoses, with viton victaulic couplings increase reliability, and are easy to maintain.
AUTOMATICMOTORLUBRICATIONSYSTEMIncreases bearing life and is maintenance free.
HIGHPERFORMANCESEPARATORFILTERTwo stage filtration ensures highest quality air is delivered to your system < 3ppm oil carryover. The vessel has a hinged cover for easy maintenance.
BUILT-ININTELLIGENTCONTROLS
Precise operational control is essential to reduce running costs. All CompAir rotary screw compressors are supplied with intelligent, fully electronic controllers with efficient monitoring and user-friendly menu. This system optimises performance to demand and monitors operating parameters of the unit on site and remotely.
THERMOSTATICALLYCONTROLLEDMOTORDRIVENFAN
High efficiency extremely quiet fan allows the compressor to be operated in the work place, and achieves the maximum duct length without assistance.
dB (A)
L-Serie
Jet Airplane 150
Pneumatic drill 120
Industrial noise 90
Office/Home 60
Bedroom/Whisper 30
0
Noise level
Compressor Models
Frame 3
Frame 4
Frame 5
SR Models
L30, L37, L45, L50
L55, L75, L80
L90, L110, L132
Variable Speed L45SR, L75SR, L132SR
ALLAROUNDPROTECTIONASSURE™EXTENDEDWARRANTYFREEOFCHARGE
ThenewCompAirAssureWarrantyisthefirstofitskindintheworld,basedona‘workingwhenyouare’approachinsteadoftheyearlybasedindustrystandardwarranty.
CompAirComprehensiveServiceandWarrantyProgrammesbasedonproductusageupto44,000hours.
Ordin
an
ceon
Industrial Safety and Health(B
etrSic
hVG
erm
an
y)
This
product fulfils RL 89/655/EW
G
Maximum
insp
ectio
nva
lidity period from
CompA
irto
the
customer
· 5 Years ·
ASSURE™24,000 hour extended warranty for new machines.
ASSURE™EXTENSIONExtension of the standard 24,000 hour warranty up to 32,000 hours.
ASSURE™RE-WARRANTRe-Warranting of machines up to 28,000 hours which are not presently covered by warranty.
ASSURE™PLUS44,000 hour extended warranty for machines which run more than 5,000 hours annually.
DELCOS3100The DELCOS control system ensures reliable operation and protects your investment by continuously monitoring the operational parameters, which is essential to reducing your running costs.
The Delcos 3100 also has the capability to have programmable inputs and outputs, control additional equipment as well as providing the following features
with a clear readable text.
• Discharge / line pressure display
• Air/ Oil temperature display
• Total hours run and loaded hours
• Service due indicator
• Fault log monitor
• Remote stop start
• Auto restart on power failure
• Status Indication
• RS485 – Modbus RTU
Switched reluctancedrive technology from
SR Drives Limited
ANNUALCOSTOFOWNERSHIPWITHVARIABLESPEEDCOMPRESSORS
B A variable speed SR-series compressor at 70 % load.
A A typical oil lubricated rotary screw air compressor operating at 70 % load.
• Excellent efficiency
• High reliability
• Low cost of ownership
• Accurate pressure monitoring
VARIABLESPEEDDRIVES
REDUCINGTHECOSTOFOWNERSHIPLSR compressors compliment the standard L Series
range incorporating the switch reluctance variable speed
drive system. The drive system enables the compressor
to match output to varying demands and as a result
provide energy savings. Adding an LSR compressor to an
installation of standard L Series compressors gives the
entire system the ability to precisely match output to
demand, allowing the compressors to consume exactly
the right amount of energy to do the job, and no more.
INTELLIGENTCONTROLLER
REMARKABLEENERGYSAVINGS
12 %
5 %
58 %
82 %
8 %
10 %
25 %
Maintenance and Service
Costs
Investment
Energy Cost
Energy saving
COMPRESSEDAIRPURIFICATIONA modern production system and process demand
increasing levels of air quality. This requires the
elimination of moisture, and filtration to guarantee the
highest product quality and efficient operation.
The perfect compressed air system consists of a
compressor with after cooler, water separator, pre filter to
refrigerant or desiccant dryer and high efficient filtration
system complete with a condensate management system
and storage tank.
A CompAir compressed air system utilising the latest
technology provides an energy efficient solution at
lowest life cycle costs.
CompAir’s heat exchangers give you the opportunity to
save money, energy and reduce your carbon footprint.
They can be factory fitted, or are available in a kit form
comprising all the necessary pipework and fittings to
be retrofitted in the field.
WaterCycloneSeparatorXNSeries
Designed for efficient removal of bulk liquid
contamination from compressed air.
IntegratedDryer
L30F to L80F with integrated refrigerant dyer
and water separator both with zero loss drain
provide clean and dry compressed air and is
ready to operate. No site installation of tubes
and fittings between compressor, dryer and
drain and no pre filter or by pass are required.
Dryer performance fits 100% to the compressor
– no dew point peak caused by overload at
high compressed air demand. The small
footprint requires less space and is suitable for
work place installation having a low
noise level.
CompressedAirFilterCFNSeries
Particle removal including water and oil
aerosols.
CompressedAirRefrigerantDryer
With pressure dew point down to 3°C
CompAir offer a full range of energy efficient
and environmentally friendly stand alone
refrigerant dryers.
RefrigerantR407C-ZeroODP
Ozone friendly.
HeatlessDesiccantDryers
Series A_XS and A_TX.
HeatRegenerativeDesiccantDryers
Series A_TV and A_RS.
CondensateDrainBekomat
System to drain compressed air condensate
without loss of compressed air.
Oil-WaterSeparationSystem
Proven and enhanced oil-water separation system
for disposal of compressed air condensate.
0% RECOVERY
COOLER
HOT OIL
HOT OIL
ENERGY RECOVERY PACKAGE
APPROX. 80% RECOVERY
HOT WATER HOT AIR BLASTHEATINGINDUSTRIAL PROCESS
WASTE
TECHNICALDATA
ROTARYSCREW
Data measured and stated in accordance with ISO 1217 Annec C and Pneurop / Cagi PN2CPTC2 and the following conditions:Air Intake Pressure 1 bar aAir Intake Temperature 20 °CHumidity 0 % (Dry)
Measured in free field conditions in accordance with the Pneurop / Cagi PN8TNC2.2 test code, + / - 3 dB
Flow capacities to ISO 7183 refer to a working pressure of 7 bar, an inlet temperature of 35°C and an ambient temperature of 25°C, saturated / dew point to ISO 8573-1
INTEGRATEDDRYER
COMPRESSOR MODEL
Nominal pressure bar g
Drive motor kW
FAD * at 7.5 bar g m³/min
Noise level **, 1 m dB(A)
Weight kg
Dimensions (LxWxH) mm
L30
7.5 10 13
30
5.75 5.11 4.36
67
923
1722 x 920 x 1659
L37
7.5 10 13
37
7.10 6.17 5.30
68
966
1722 x 920 x 1659
L45
7.5 10 13
45
8.00 7.00 6.11
69
988
1722 x 920 x 1659
L50
7.5 10
45
8.67 7.55
67
1055
1722 x 920 x 1659
L45SR
5 - 13
45
1.47 7.93
71 (70% load)
1035
1722 x 920 x 1659
COMPRESSOR MODEL
Nominal pressure bar g
Drive motor kW
FAD * at 7.5 bar g m³/min
Noise level **, 1 m dB(A)
Weight kg
Dimensions (LxWxH) mm
L55
7.5 10 13
55
10.69 9.51 8.24
69
1725
2158 x 1223 x 1971
L75SR
5 - 13
75
2.25 13.46
73 (70% load)
1848
2158 x 1223 x 1971
L80
7.5 10
75
14.72 12.26
69
2010
2158 x 1223 x 1971
Nominal pressure bar g
Drive Motor kW
FAD * at 7.5 bar g m³/min
Noise level ** dB(A)
Weight kg
Dimensions (LxWxH) mm
L90
7.5 10 13
90
17.45 15.47 13.45
73
2513
2337 x 1368 x 2039
L110
7.5 10 13
110
20.77 18.63 16.21
75
2614
2337 x 1368 x 2039
L132
7.5 10 13
132
22.87 21.27 18.59
76
2778
2337 x 1368 x 2039
COMPRESSOR MODEL L132SR
5 13
132
4.76 22.71
76 (70% load)
2538
2337 x 1368 x 2039
F45E (L37F)
7.5 10 13
3
12
F45E (L50F)
7.5 10
4 3
17
F45E (L45SRF)
5 - 13
3
14
DRYER MODEL
Nominal pressure bar g
Pressure dew point*** oC
Pressure Drop kPa
Total power kW
Refrigerant R407C kg
Weight kg
F30E (L30F)
7.5 10 13
3
8
1.3
1.6
110
F45E (L45F)
7.5 10 13
4 3 3
14
1.8
1.35
120
DRYER MODEL
Nominal pressure bar g
Pressure dew point*** oC
Pressure Drop kPa
Total power kW
Refrigerant R407C kg
Weight kg
F75E (L75F, L75SRF, L80F)
7.5 10 13
3
16 12 10
3.3
1.9
139
F55E (L55F)
7.5 10 13
3
20 16 12
2.2
1.5
128
*
**
***
L75
7.5 10 13
75
13.74 12.44 10.43
72
1765
2158 x 1223 x 1971
With nearly 200 years of experience in the marketplace,
CompAir has built a complete range of compressed air
and gas solutions to meet every need.
From one of its four, world class manufacturing facilities
in the UK, Germany, America and China, CompAir
remains at the forefront of compressed air technology
development, culminating in the most energy efficient
compressors on the market today.
With an extensive network of dedicated distributors
across 6 continents, CompAir offers global expertise with
a truly local service.
We supply reliable, highly efficient compressors for a
broad range of applications, including general industry,
offshore, oil-free, construction and CNG refuelling.
CompAir offers one of the widest product ranges
available, including the ancillaries and services required
for a completely bespoke solution.
Simmern, Germany, the production facility for rotary screw compressors
GLOBALINNOVATIONFROMCompAir-WHATEVERTHEAPPLICATION
Lubricated• Rotary Screw• Rotary Vane• Variable Speed• Piston• Portable
Oil-Free• Water Injected Screw• Two Stage Screw• Variable Speed• Piston
Value Added Services• Air Audit• Performance Reporting• Air Worx• Leak Detection
Complete Service forCompressed Air Technology• Custom Engineered Solutions• Local Service Centres• Guaranteed Parts Availability• Genuine CompAir Parts
Complete Accessories Programme• Filters and Dryers• Heat Recovery• Condensate Management• Air Receivers• Sequencers• Lubricants
Brochure re-order ref. 91005-096E 1/08 CI
CompAir policy is one of continuous improvement and we therefore reserve the
right to alter specifications and prices without prior notice. All products are sold
subject to the Company’s conditions of sale.