Communication Unit Specifications PROFIBUS-DP V8 PROFIBUS_… · PROFIBUS-DP Communication Unit...

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PROFIBUS-DP PROFIBUS-DP Communication Unit Specifications Communication Unit Specifications MONITOUCH V Series MONITOUCH V Series Hakko Electronics Co., Ltd.

Transcript of Communication Unit Specifications PROFIBUS-DP V8 PROFIBUS_… · PROFIBUS-DP Communication Unit...

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PROFIBUS-DPPROFIBUS-DPCommunication Unit SpecificationsCommunication Unit Specifications

SYSTEM

F 7F 6F 5F 4F 3F 2F 1

MONITOUCHV Series

MONITOUCHV Series

Hakko Electronics Co., Ltd.

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Record of Revisions

Reference numbers are shown at the bottom left corner on the back cover of each manual.

Printing Date Reference No. Revised Contents

October, 2000 1036NE0 First edition

October, 2001 1036NE1 Second edition• Notes on using V606i as CE marking model added

January, 2012 1036NE2 Third edition• V8/V7 series added• Universal PROFIBUS-DP added• Connector's signal names modified

July, 2012 1036NE3 Forth edition• Front cover changed• FAX number revised

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Preface

Congratulations on purchasing the MONITOUCH V series. For correct set-up of the V series, you are requested to read through this manual to understand more about the product.For more information about the V series, refer to the following related manuals.

For further details about PLCs (programmable logic controllers), consult the manual attached to each PLC.

Manual Name Contents Reference No.

V8 Series Reference Manual The functions and instructions of the V8 series are explained.

1055NE

V Series Macro Reference An overview of macros as well as macro editor operations and macro command descriptions of the V-SFT version 5 are explained in detail.

1056NE

V8 Series Introductory Manual The basic operating procedure of the V-SFT version 5 is explained in detail.

1057NE

V8 Series Operation Manual The information related to the operations of the V-SFT version 5, such as software composition, editing procedure or limitations, is explained in detail.

1058NE

V8 Series Reference: Additional Functions

The functions that are added from the V-SFT version 5.1.0.0 to the MONITOUCH V8 series are explained in detail.

1060NE

V8 Series Hardware Specifications

Notes on usage and hardware specifications for the V8 series are explained.

2016NE

V806 Hardware Specifications Notes on usage and hardware specifications for the V806 series are explained.

2017NE

V815 Hardware Specifications Notes on usage and hardware specifications for the V815 series are explained.

2018NE

V8 Series Connection Manual The connection and communication parameters for the V8 series and controllers are explained in detail.

2201NE

Reference Manual The functions and instructions of the V7/V6 series are explained.

1050NE

V7 Hardware Specifications Notes on usage and hardware specifications for the V7 series are explained.

2010NE

V706 Hardware Specifications Notes on usage and hardware specifications for the V706 series are explained.

2012NE

V715 Hardware Specifications Notes on usage and hardware specifications for the V715 series are explained.

2015NE

Note1. This manual may not, in whole or in part, be printed or reproduced without the prior written consent of Hakko

Electronics Co., Ltd.2. The information in this manual is subject to change without prior notice.3. Windows and Excel are registered trademarks of Microsoft Corporation in the United States and other

countries.4. All other company names or product names are trademarks or registered trademarks of their respective

holders.5. If the specifications of the software do not correspond with the contents of this manual, the software

specifications have priority.

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Notes on Safe Usage of MONITOUCH

In this manual, you will find various notes categorized under the following levels with the signal words “DANGER,” and “CAUTION.”

Note that there is a possibility that the item listed with may have serious ramifications.

DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury and could cause property damage.

• Never use the input function of MONITOUCH for operations that may threaten human life or damage the system, such as switches to be used in case of emergency. Please design the system so that it can cope with the malfunction of a touch switch. A malfunction of the touch switch will result in machine accident or damage.

• Turn off the power supply when you set up the unit, connect new cables, or perform maintenance or inspections. Failure to do so could cause electric shock or damage to the unit.

• Never touch any terminals while the power is on. Otherwise, electric shock may occur.• You must put a cover on the terminals on the unit when you turn the power on and operate the unit. Without

the terminal cover in place, electric shock may occur.• The liquid crystal in the LCD panel is a hazardous substance. If the LCD panel is damaged, do not ingest

the leaked liquid crystal. If the liquid crystal spills on skin or clothing, use soap and wash it off thoroughly.• For MONITOUCH using a lithium battery, never disassemble, recharge, deform by pressure, short-circuit,

reverse the polarity (+/−) of the battery, or dispose of the battery in fire. Failure to follow these conditions will lead to explosion or fire.

• For MONITOUCH using a lithium battery, never use a battery that is deformed, leaks, or shows any other signs of abnormality. Failure to follow these conditions will lead to explosion or fire.

• Even when the screen becomes dark due to a failure or service life of the backlight, switches on the screen are active (at this time the POWER lamp flashes on the V8 series and V715 series). Do not touch the screen when the screen becomes dark and the POWER lamp on the V8 or V715 series flashes. Otherwise, a malfunction may occur and result in machine accident or damage.

CAUTION

DANGER

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• Check the appearance of the unit when it is unpacked. Do not use the unit if any damage or deformation is found. Failure to do so may lead to fire, damage or malfunction.

• For use in a facility or for a system related to nuclear energy, aerospace, medical, traffic equipment, or mobile installations, please consult your local distributor.

• Operate (or store) MONITOUCH under the conditions indicated in this manual and related manuals. Failure to do so could cause fire, malfunction, physical damage or deterioration.

• Understand the following environmental limits for use and storage of MONITOUCH. Otherwise, fire or damage to the unit may result.

- Avoid locations where there is a possibility that water, corrosive gas, flammable gas, solvents, grinding fluids or cutting oil can come into contact with the unit.

- Avoid high temperature, high humidity, and outside weather conditions, such as wind, rain or direct sunlight.

- Avoid locations where excessive dust, salt, and metallic particles are present.- Avoid installing the unit in a location where vibration or physical shock may be transmitted.

• Equipment must be correctly mounted so that the main terminal of MONITOUCH will not be touched inadvertently. Otherwise, an accident or electric shock may occur.

• Tighten the fixtures of MONITOUCH with a torque in the specified range. Excessive tightening may distort the panel surface. Insufficient tightening may cause MONITOUCH to come off, malfunction or be short-circuited.

• Check periodically that terminal screws on the power supply terminal block and fixtures are firmly tightened. Loosened screws may result in fire or malfunction.

• Tighten terminal screws on the power supply terminal block equally to the specified torque. Improper tightening of screws may result in fire, malfunction, or other serious trouble.

• MONITOUCH has a glass screen. Do not drop or give physical shock to the unit. Otherwise, the screen may be damaged.

• Connect the cables correctly to the terminals of MONITOUCH in accordance with the specified voltage and wattage. Over-voltage, over-wattage, or incorrect cable connection could cause fire, malfunction or damage to the unit.

• Be sure to establish a ground of MONITOUCH. The FG terminal must be used exclusively for the unit with the level of grounding resistance less than 100 Ω. Otherwise, electric shock or a fire may occur.

• Prevent any conductive particles from entering into MONITOUCH. Failure to do so may lead to fire, damage, or malfunction.

• After wiring is finished, remove the paper used as a dust cover before starting to operate MONITOUCH. Operation with the cover attached may result in accident, fire, malfunction, or trouble.

• Do not attempt to repair MONITOUCH at your site. Ask Hakko Electronics or the designated contractor for repair.

• Do not disassemble or modify MONITOUCH. Otherwise, malfunctions may occur.• Hakko Electronics Co., Ltd. is not responsible for any damages resulting from repair, overhaul or

modification of MONITOUCH that was performed by an unauthorized person.• Do not use a sharp-pointed tool when pressing a touch switch. Doing so may damage the screen.• Only experts are authorized to set up the unit, connect the cables, or perform maintenance and inspections.• For MONITOUCH using a lithium battery, handle the battery with care. The combustible materials such as

lithium or organic solvent contained in the battery may generate heat, explode, or catch fire, resulting in personal injury or fire. Read related manuals carefully and handle the lithium battery correctly as instructed.

• When using a MONITOUCH that has an analog switch resolution with resistance film, do not press two or more points on the screen at the same time. If two or more positions are pressed at the same time, the switch located between the pressed positions will be activated.

• Take safety precautions during such operations as setting change during running, forced output, start, and stop. Any misoperation may cause unexpected machine motions, resulting in machine accident or damage.

• In facilities where a failure of MONITOUCH could lead to accident threatening human life or other serious damage, be sure that the facilities are equipped with adequate safeguards.

• At the time of disposal, MONITOUCH must be treated as industrial waste.• Before touching MONITOUCH, discharge static electricity from your body by touching grounded metal.

Excessive static electricity may cause malfunction or other trouble.• On the V8 series, the LED lamp on the CF card access cover illuminates in red when power is applied to the

CF card. Never remove the CF card or turn off the power of MONITOUCH while the LED lamp is lit. Doing so may destroy the data on the CF card. Check that the LED lamp has gone off before removing the CF card or turning off the power of MONITOUCH.

CAUTION

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[General Notes]• Never bundle control cables nor input/output cables with high-voltage and large-current carrying cables such

as power supply cables. Keep these cables at least 200 mm away from the high-voltage and large-current carrying cables. Otherwise, malfunction may occur due to noise.

• When using MONITOUCH in an environment where a source of high-frequency noise is present, it is recommended that the FG shielded cable (communication cable) be grounded at its ends. However, the cable may be grounded only at one end if this is necessary due to unstable communication conditions or for any other reason.

• Plug connectors or sockets of MONITOUCH in the correct orientation. Failure to do so may lead to malfunction.

• If a LAN cable is inserted into the MJ1 or MJ2 connector on the V8 series, the counterpart device may be damaged. Check the indication on the unit and insert a cable into the correct position.

• Do not use thinners for cleaning because they may discolor the MONITOUCH surface. Use alcohol or benzine commercially available.

• If a data receive error occurs when MONITOUCH and the counterpart (PLC, temperature controller, etc.) are started at the same time, read the manual for the counterpart unit and remove the error correctly.

• Avoid discharging static electricity on the mounting panel of MONITOUCH. Static charges can damage the unit and cause malfunctions. Otherwise, malfunction may occur due to noise.

• Avoid prolonged display of a non-moving graphic pattern. Due to the characteristics of the liquid crystal display, an afterimage may occur. If a prolonged display of a fixed pattern is expected, use the auto OFF function of the backlight.

[Notes on LCD]Note that the following conditions may occur under normal circumstances.• The response time, brightness and colors of MONITOUCH may be affected by the ambient temperature.• Tiny spots (dark or luminescent) may appear on the display due to the liquid crystal characteristics.• There are variations in brightness and colors on each unit.• Cold cathode tubes are incorporated into the LCD display for backlights. Optical properties (brightness,

irregular colors, etc.) may change in a low-temperature environment or over time of operation.

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ContentsPreface

Notes on Safe Usage of MONITOUCH

1. Overview

Available Models ................................................................................................................................ 1-2PLC (Master) ......................................................................................................................... 1-2V Series (Slave)..................................................................................................................... 1-2

2. Specifications

General Specifications of Slave ......................................................................................................... 2-1Specifications of CU-04...................................................................................................................... 2-2

Pin Arrangement.................................................................................................................... 2-2Names of Components.......................................................................................................... 2-2

Dimensions......................................................................................................................................... 2-3CU-04 .................................................................................................................................... 2-3MONITOUCH + CU-04.......................................................................................................... 2-3

3. Installation

Mounting Procedure........................................................................................................................... 3-1V8 Series / V715 / V712 / V710 / V708 Series ...................................................................... 3-1V706 Series ........................................................................................................................... 3-3

Wiring ................................................................................................................................................. 3-5Connecting Cable .................................................................................................................. 3-5Wiring .................................................................................................................................... 3-6

Applicable Standard ........................................................................................................................... 3-6CE Marking............................................................................................................................ 3-6

4. Siemens S7 PROFIBUS-DP

V-SFT Setting..................................................................................................................................... 4-1PLC1 Connection Device Selection....................................................................................... 4-1Device Connection Setting .................................................................................................... 4-2Available Memory .................................................................................................................. 4-3

PLC (SIMATIC Manager) Setting ....................................................................................................... 4-4Setting Flowchart................................................................................................................... 4-4Setting ................................................................................................................................... 4-5

1. Preparation ............................................................................................................... 4-51-1. Downloading the communication file .............................................................. 4-51-2. Registering the GSD file ................................................................................. 4-51-3. Registering the bitmap file .............................................................................. 4-61-4. Checking the registration................................................................................ 4-7

2. Setting on “Hardware Configuration” ........................................................................ 4-83. Setting of Function (Message Communication Program) ....................................... 4-11

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5. Universal PROFIBUS-DP

V-SFT Setting..................................................................................................................................... 5-1PLC1 Connection Device Selection....................................................................................... 5-1Device Connection Setting .................................................................................................... 5-2Available Memory .................................................................................................................. 5-2

Setting on PLC ................................................................................................................................... 5-3Setting Flowchart................................................................................................................... 5-3Setting ................................................................................................................................... 5-4

1. Preparation ............................................................................................................... 5-41-1. Checking the configuration software of the master ........................................ 5-41-2. Downloading the communication file .............................................................. 5-4

2. Setting on Master...................................................................................................... 5-4Setting Example .................................................................................................................... 5-5

6. Error

Communication Error (Time-Out) ....................................................................................................... 6-1

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1. Overview 1-1

1. Overview

• “PROFIBUS” is a vendor-independent open fieldbus standard used for a wide range of applications in factory automation and process automation. It provides two types of communication protocols (communication profiles), DP and FMS, that can be used for the hierarchy in the system.On the V series, PROFIBUS-DP can be used.

• The V series can be connected as a slave via PROFIBUS-DP (RS-485) when the communication I/F unit “CU-04” is mounted.The V series can communicate only with a master PLC.

* For more information on the communication I/F unit “CU-04”, refer to “2. Specifications”.

• The maximum baud rate available between the V series and the master PLC is 12 Mbps.The baud rate for the V series is automatically set to that of the bus.

• With the V series, message communication (only with Siemens’ S7) and I/O communication can be carried out.

- S7 PROFIBUS-DP (message communication)The V series can directly access to the device memory, such as DB or MW, in Siemens’ S7 (master).Message communication is carried out using Hakko Electronics’ dedicated protocol. Thus, it is necessary to install our special function (program for message communication)* in the S7 to enable direct access.

* For details on the setting procedure, refer to “4. Siemens S7 PROFIBUS-DP”.

- Universal PROFIBUS-DP (I/O communication)The V series can directly access to the I/O memory that is in use in the master PLC.

SYSTEM

F 7F 6F 5F 4F 3F 2F 1

MONITOUCHV Series

CU-04

PROFIBUS-DP (RS-485)

Master

Slave

PLC

SYSTEM

F 7F 6F 5F 4F 3F 2F 1

MONITOUCHV Series

S7(Master PLC)

DB, I, Q, MW

DB, I, Q, MW

Install.

Hakko Electronics’ special function(Program for message communication)

(Slave)CU-04

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1-2 1. Overview

Available Models

PLC (Master)

* Can be selected only when the S7 is used as a master PLC. S5 cannot be selected.

V Series (Slave)

* V808(i)CH cannot be used.

Model Setting on V-SFT CPU Port Remarks

S7 PROFIBUS-DP * S7-300S7-300FS7-400S7-400F/FH

DP Message communication using Hakko Electronics’ dedicated protocolRefer to page 4-1.

Universal PROFIBUS-DP-

PROFIBUS-DP port I/O communicationRefer to page 5-1.

MONITOUCH Models Communication Unit Model

V8 series * V815iX, V812(i)S, V810(i)S, V810(i)T, V810(i)C, V808(i)S, V808(i)C, V806(i)T, V806(i)C, V806(i)M

CU-04V7 series V715iX, V712(i)S, V710(i)S, V710(i)T, V710C,

V708(i)S, V708C

V706T/C/M CU-ADP + CU-04

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2. Specifications 2-1

2. Specifications

This chapter describes specifications of the slave (V series) and the communication unit “CU-04”.Regarding the general specifications or other information on PROFIBUS-DP, refer to the relevant manuals for PROFIBUS.

General Specifications of Slave

Item Specifications

Connectable units

Slave station: 125 units (max.)

Port number setting range

1 to 125 (to be set on V-SFT)

Transmission system

Bus configuration (multi-drop)

Transmission line

Bus transmission line: Shielded twist-pair cable(The total line length varies depending on the baud rate.)

Transmission system

Half-duplex, serial transmission, compatible with EIA RS-485

Communication settings

Data length: 8 bitsParity: EvenStop bit: 1 bit

Baud rate (bps) 9600 19200 93750 18750 500000 1.5M 12M

Transmission distance (m)

1200 1200 1200 1000 400 200 100

Coding system NRZ (Non Return to Zero)

Input/output points

S7 PROFIBUS-DP: 1 to 48 words (32, 64 or 96 bytes to be selected on V-SFT)

Universal PROFIBUS-DP: 1 to 64 words (32, 64, 96 or 128 bytes to be selected on V-SFT)

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2-2 2. Specifications

Specifications of CU-04

Pin Arrangement

Names of Components

1) LEDThis LED is used for identifying whether the Data Exchange mode is selected or not.It is lit in green during communication with a PROFIBUS-DP device.

2) PROFIBUS-DP connector (CN1)This is a D-Sub 9-pin connector used for PROFIBUS-DP communication.For details on wiring, refer to “Wiring”.

CN1 (D-Sub 9 Female) Pin No. Signal Contents

1 Not connected Shield

2 Not connected -

3 RxD/TxD-P For receiving/sending dataLine B (red)

4 Not connected -

5 DGND Data ground(Reference voltage for VP)

6 VP +5-V power (For bus termination)

7 Not connected -

8 RxD/TxD-N For receiving/sending dataLine A (green)

9 Not connected -

9

6

5

1

1

2

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2. Specifications 2-3

Dimensions

CU-04

MONITOUCH + CU-04

V8 series

98.0

150.525

.0

13.6

DATAEXCH

CN1

Unit: mm

V815

81.1

8.3

CU-04

95.6

368.4

CU-04

220.0

61.8

6.9

86.8

V808S

CU-04

220.0

61.8

6.9

86.8

V808C

V810C288.0

69.0

7.0 90

.0

CU-04

CU-04

V806173.6

49.3

6.0 74

.3

V810S/T288.0

69.0

7.0 87

.2

CU-04

CU-04

312.0

69.0

7.0 87

.2

V812

Unit: mm

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2-4 2. Specifications

V7 series

CU-ADPCU-04

6.0 42

.5 60.9 85

.9

173.6V706+CU-ADP

220.0

62.1

6.6

87.1

V708S/C

CU-04

288.0

72.0

8.0 93

.0

V710S/T/C

CU-04

312.0

72.0

8.0 93

.0

V712

CU-04

V715

81.1

8.3

CU-04

95.6

368.4

Unit: mm

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3. Installation 3-1

3. Installation

Mounting Procedure

V8 Series / V715 / V712 / V710 / V708 Series

1. Remove the CN5 connector cover (enclosed area) from the rear of the V series.

2. Align the three mounting holes on the CU-04 with those on the V series, and lightly press on “A” shown in the figure below. Check that the connector is securely fitted.

3. Secure the CU-04 to the V series with supplied mounting screws.

- For V815/V812/V810/V715/V712/V710/V708 series:Insert a supplied spacer into “B” shown in the figure below. Be sure to insert it in its correct orientation. (Except V815 and V715)

CAUTION• Before mounting the communication unit “CU-04”, be sure to turn off the power to

the V series.

• Tighten mounting screws equally to a torque of 0.5 to 0.7 N•m.

CN5

CN7

CF

U-B U-ALANCN1MJ2MJ1

Example: V812/V810

CN5

CN7

CF

U-B U-ALANCN1MJ2MJ1

CN5

CN7

CF

U-B U-ALANCN1MJ2MJ1

A

CN5

CN7

CF

U-B U-ALANCN1MJ2MJ1

M3x8

V812/V810/V712/V710/V708 : M3x15V815/V715 : M3x8

V812/V810/V712/V710/V708 : M3x8V815/V715 : M3x10

R

B Insert the spacer while the side with burrs is facing upward and the rounded corner is facing inward.

BurrsSpacer

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3-2 3. Installation

- For V808S:Insert a supplied spacer into “B” shown in the figure below. Be sure to insert it in its correct orientation. Connect the FG terminal on the CU-04 with the one on the V808S using a supplied FG cable.

- For V808C:Insert a supplied spacer into “B” shown in the figure below. Be sure to insert it in its correct orientation. Connect the FG terminal on the CU-04 with the one on the V808C using a supplied FG cable.

- For V806 series:Insert supplied hexagonal spacers into “A”, “B” and “C” shown in the figure below. The spacers vary in size. Be sure to insert them in the correct position as designated below. Connect the FG terminal on the CU-04 with the one on the V806 using a supplied FG cable.

4. Connect the communication cable.

LAN U-B U-ACN1

24VDCFG

CN5

CN7

CF

MJ1 MJ2

M3x15

M3x8M3x10

R

B Insert the spacer while the side with burrs is facing upward and the rounded corner is facing inward.

BurrsSpacer

FG cable

CN5

CF

U-AU-B

MJ1 MJ2LANCN1

FG24VDC

B

R

M3x15

M3x8M3x10

Insert the spacer while the side with burrs is facing upward and the rounded corner is facing inward.

BurrsSpacer

FG cable

U-AU-B

CN5

LANMJ2MJ1

232485

422

FG

24VDC

FG

M3x8

M3x8 M3x10

B:

A: C:

Tighten in the clockwise direction.

Hexagonal spacerA: 11 mm in heightB: 5 mm in heightC: 5 mm in height

FG

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3. Installation 3-3

V706 Series

Use the option unit “CU-ADP” to mount the communication unit “CU-04”.

CU-ADP1. Remove the seal that covers the communication unit connector CN1 (enclosed area) from the rear

of the V706.

2. Align the four mounting holes on the CU-ADP with those on the V series, and lightly press on “A” shown in the figure below. Check that the connector is securely fitted.

3. Secure the CU-ADP to the V series with four mounting screws supplied with the CU-ADP.

A

M3x8

M3x12

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3-4 3. Installation

CU-041. Align the three mounting holes on the CU-04 with those on the CU-ADP, and lightly press on “B”

shown in the figure below. Check that the connector is securely fitted.

2. Insert a spacer supplied with the CU-04 into “C”, and secure it with the mounting screw. Be sure to insert it in its correct orientation.

3. Insert spacers into the other two positions and secure them. Connect the supplied FG cable to “D” shown in the figure below. Connect the other end of the cable to the FG terminal on the V706.

B

M3x15

R

C

Insert the spacer while the side with burrs is facing upward and the rounded corner is facing inward.

Burrs Spacer

M3x8 D M3x10

FG cable

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3. Installation 3-5

Wiring

Connecting Cable

Recommended cableThe following cable is recommended.

* For more information on the specifications or connecting procedure of the cable, refer to the relevant manual issued by Siemens.

Recommended bus connectorIt is recommended that you use an RS-485 connector called as “bus connector” with a PROFIBUS connection cable. By using this connector, you can easily connect cables for the PROFIBUS device.

The following bus connectors are recommended.

* For more information on the connector or its connecting procedure, refer to the relevant manual issued by Siemens.

CAUTION Be sure to use the Siemens’ cable dedicated to PROFIBUS-DP.

Maker Model Image

Siemens 6XV1830-0EH10

Maker Model Remarks

Siemens

6ES7 972-0BA11-0XA0 Vertical wiringWith vertical cable outlet (90°)

Without PG I/F

6ES7 972-0BB11-0XA0 With PG I/F

6ES7 972-0BA40-0XA0 Vertical wiringWith axial cable outlet (35°)

Without PG I/F

6ES7 972-0BB40-0XA0 With PG I/F

6ES7 972-0BA50-0XA0 Vertical wiringWith vertical cable outlet (90°)FastConnect

Without PG I/F

6ES7 972-0BB50-0XA0 With PG I/F

Insert the recommended cable into the connector.

Bus connector

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3-6 3. Installation

Wiring

Applicable Standard

CE Marking

When the communication unit “CU-04” is mounted on the following models of the V series, they can be used as a CE-approved product.In such a case, be sure to attach a supplied ferrite core to the V series side on the communication cable.

* When the card recorder “CREC” is also mounted, the V series cannot be used as a CE-approved product.

• V8xxxxxD (except V810C and V808C)

• V7xxxxxD

DANGER Electric shock hazard. Before wiring the cable, be sure to turn off the power to the V series.

Name Name

6

No.

5

3RxD/TxD-P

DGND

VP VP

No.

6

Dsub 9 (Male)CU-04 PLC

Dsub 9 (Male)

59

16

59

16

DGND 5

8RxD/TxD-N

3RxD/TxD-P

8RxD/TxD-N

CN5

CN7

CF

U-B U-ALANCN1MJ2MJ1

DATAEXC

H

CN

1Cable tie

Ferrite core

Example: V812/V810

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4

4. Siemens S7 PROFIBUS-DP 4-1

4. Siemens S7 PROFIBUS-DP

The V series can directly access to the device memory, such as DB or MW, in Siemens’ S7 (master). Message communication is carried out using Hakko Electronics’ dedicated protocol. Thus, it is necessary to install our special function (program for message communication)* in the master S7 to enable direct access.This chapter describes the setting procedure on the V-SFT (V series) and the SIMATIC Manager (S7).

V-SFT Setting

This section describes the setting procedure on the V-SFT.For more information on other settings, refer to the Reference Manual.

PLC1 Connection Device Selection

Select [Maker: Siemens] and [Series: S7 PROFIBUS-DP] for PLC1.

CAUTION Only Siemens’ S7 can be used as a master PLC.S5 cannot be used. For more information on the connectable models, refer to page 1-2.

* This setting can be made only for PLC1.

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4-2 4. Siemens S7 PROFIBUS-DP

Device Connection Setting

[Communication Setting] tab windowNo settings are necessary. Settings made on the master PLC is automatically set.

[Input/Output Word Counts Setting] tab window

Input/Output Bytes(32/64/96)

Select the size of data of which the V series uses in the PROFIBUS communication.Set the same value as the one registered for [32DI/DO] on the Siemens’ “SIMATIC Manager”.

1 slot: 32 bytes2 slots: 64 bytes3 slots: 96 bytes

Local Port No. Set the port number of the V series used for the PROFIBUS communication.Set the same number as the one specified for [Address] on the Siemens’ “SIMATIC Manager”.

“SIMATIC Manager”

In this case, specify “32” bytes on the V-SFT.

“SIMATIC Manager”

Example: Port No. 1

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4. Siemens S7 PROFIBUS-DP 4-3

Available Memory

Be sure to set within the range available with the PLC to be used.Use [TYPE] when assigning the indirect memory for macro programs.

*1 This memory must be registered on the PLC side before use.For more information, refer to the corresponding PLC manual.The assigned memory is indicated when editing the screen as shown on the right.The device range that can be set on MONITOUCH is “DB0001:0000” to “DB4095:8190”.

Memory TYPE Remarks

DB (Data Word) 00H *1

I (input) 01H IW as word device

Q (output) 02H QW as word device

M (Marker Word) 03H MW as word device

Example: DB0001 : 0000

AddressColonBlock No.

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4-4 4. Siemens S7 PROFIBUS-DP

PLC (SIMATIC Manager) Setting

This section describes the procedure for making settings required for message communication between the V series and the master PLC.

Setting Flowchart

Settings for the SIMATIC Manager are made in the following flow.

* For more information on the operation procedure for the SIMATIC Manager, refer to the relevant manual issued by Siemens.

Transfer to PLC

1. Preparation (page 4-5)

2. Setting on “Hardware Configuration” (page 4-8)

3. Setting of Function (Message Communication Program) (page 4-11)

1-1. Downloading the communication file (page 4-5)

1-2. Registering the GSD file (page 4-5)

1-3. Registering the bitmap file (page 4-6)

1-4. Checking the registration (page 4-7)

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4. Siemens S7 PROFIBUS-DP 4-5

Setting

Make settings on the SIMATIC Manager by following the procedure described below.

1. Preparation

Make the following preparations in advance of making settings on the PLC.

1-1. Downloading the communication fileDownload the Hakko Electronics’ original program for message communication from our website (http://www.monitouch.com/).The downloaded “PROFIBUS-DP” folder is configured as shown below.

a. Project folderThe Hakko Electronics’ original function (message communication program) is contained.

b. GSD file for the V seriesUsed for parameter settings for the slave V series.

c. Bitmap fileBitmapped image of the V series used for setting the V series as a slave.

1-2. Registering the GSD fileRegister the GSD file for the V series.

1. Copy the GSD file “Hak_053b.gsd” (b).

2. Paste it in the SIMATIC Manager installation folder shown below:\Siemens\Step7\S7DATA\GSD folder

PROFIBUS-DP

HAKKO

Hak_053b.gsd

V6mini_N.bmp

a

bc

V6mini_N.bmp

Paste “Hak_053b.gsd” (b) in the GSD folder.

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4-6 4. Siemens S7 PROFIBUS-DP

1-3. Registering the bitmap fileRegister the bitmap file for the V series.

1. Copy the bitmap file “V6mini_N.bmp” (c).2. Paste it in the SIMATIC Manager installation folder shown below:

\Siemens\Step7\S7DATA\NSBMP

Paste “V6mini_N.bmp” (c) in the NSBMP folder.

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4. Siemens S7 PROFIBUS-DP 4-7

1-4. Checking the registrationCheck that the GSD file and the bitmap file are correctly registered.

1. Launch the SIMATIC Manager and open a project.

2. Start [Hardware Configuration].

3. Click [Option] → [Update Catalog]. The contents are updated to those registered for the V series.

4. The “CU-04” folder is created under [PROFIBUS-DP] → [Additional Field Devices] → [MMI] in the [Hardware Catalog] tree view.

* If the [Hardware Catalog] tree view is not displayed, click [View] → [Catalog].

Check that “Universal module” and “32DI/DO” are present in the “CU-04” folder.

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4-8 4. Siemens S7 PROFIBUS-DP

2. Setting on “Hardware Configuration”

Set the V series as a slave in the PROFIBUS-DP project.

1. Launch the SIMATIC Manager and open the user’s project for PROFIBUS-DP.

2. Start [Hardware Configuration].

3. Drag the “CU-04” folder in the [Hardware Catalog] tree view and drop it on [PROFIBUS-DP].

4. Double-click the “CU-04” icon on [PROFIBUS-DP].The [Properties] dialog appears.

Drag and drop.

Double-click.

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4. Siemens S7 PROFIBUS-DP 4-9

5. Click [PROFIBUS], set the port number of the V series, and click [OK].(Example: Port No. 1)

6. Drag “Universal module” under the “CU-04” folder in the [Hardware Catalog] tree view and drop it onto [Slot 1] of [CU-04].

Drag and drop.

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4-10 4. Siemens S7 PROFIBUS-DP

7. Drag [32DI/DO] to [Slot 2] and later.

* When one point of “32DI/DO” is registered, 32-byte data can be read and written per one transmission. When two or three points of “32DI/DO” are registered, 64-byte or 96-byte data can be transmitted, respectively. A maximum of three slots can be registered.

8. Double-click each slot and specify the start address for [Start: Address] in [Output] and [Input], respectively.

9. The [Hardware Configuration] setting is finished.When multiple units of V series are connected, repeat steps 3. to 8. for the number of connected units.

Drag and drop.

Double-click.

CAUTION When multiple points of “32DI/DO” are used, consecutive numbers must be specified for [Address].

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4. Siemens S7 PROFIBUS-DP 4-11

3. Setting of Function (Message Communication Program)

Install the function (message communication program) provided from Hakko Electronics in the user’s project so that message communication can be performed.

1. On the SIMATIC Manager, open the user’s project as well as the downloaded project “HAKKO” in the “PROFIBUS-DP” folder.(Example: User’s project “S7_Pro2”)

2. Copy “FC85” in the “HAKKO” project.

Copy.

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4-12 4. Siemens S7 PROFIBUS-DP

3. Paste “FC85” to the same location in the user’s project opened in step 1.

4. Double-click “OB1” in the user’s project to display the following window.Check that “FC85 For V7 HAKKO” is displayed under “FC blocks” in the [Catalog] tree view.

Paste.

Double-click.

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4. Siemens S7 PROFIBUS-DP 4-13

5. Drag and drop “FC85 For V7 HAKKO” in the [OB1] project window.The following screen is displayed.

6. Specify the input and output top addresses, and secure 1-byte work area for each V series (1 byte per one V series).

* When multiple units of V series are connected, repeat steps 5. and 6. for the number of connected units.

Drag and drop.

CAUTION Be sure to insert the program at the top of “OB1”.

Input top addressOutput top addressWork area (1 byte)

1st unit

2nd unit

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4-14 4. Siemens S7 PROFIBUS-DP

7. The setting is finished.Transfer the program to the PLC.

CAUTION

• Input/output top addressWhen multiple points of “32DI/DO” are registered, set the top address only for the first one.

• Work areaWhen multiple units of V series are connected, be sure to secure an independent work area for each V series. When the “DB” memory is used for the work area, specify the DB No. in addition to the address.

Input top addressOutput top address

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5

5. Universal PROFIBUS-DP 5-1

5. Universal PROFIBUS-DP

The V series can directly access to the I/O memory that is in use in the master PLC.This chapter describes the setting procedure.

V-SFT Setting

This section describes the setting procedure on the V-SFT.For more information on other settings, refer to the Reference Manual.

PLC1 Connection Device Selection

Select [Maker: Others] and [Series: PROFIBUS-DP] for PLC1.

CAUTION Access is allowed only to the I/O memory in the master PLC.

* This setting can be made only for PLC1.

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5-2 5. Universal PROFIBUS-DP

Device Connection Setting

[Communication Setting] tab window

[Input/Output Word Counts Setting] tab window

Available Memory

Be sure to set within the range available with the PLC to be used.Use [TYPE] when assigning the indirect memory for macro programs.

Transmission mode Big Endian / Little Endian

Input/Output Bytes(32/64/96/128)

Select the size of data of which the V series uses in the PROFIBUS communication.Set the same value as the one specified on the configuration software* of the master PLC.

1 slot: 32 bytes2 slots: 64 bytes3 slots: 96 bytes4 slots: 128 bytes

* For more information on the setting, refer to the manual of the configuration software.

Local Port No. Set the port number of the V series used for the PROFIBUS communication.Set the same number as the one specified on the configuration software* of the master PLC.

* For more information on the setting, refer to the manual of the configuration software.

Memory TYPE Remarks

PI (input) 00H

PQ (output) 01H

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5. Universal PROFIBUS-DP 5-3

Setting on PLC

This section describes the procedure for making settings required for I/O communication between the V series and the master PLC.

Setting Flowchart

Settings for communication with the master PLC are made in the following flow.

* For more information on the setting, refer to the relevant manual of the PLC.

Transfer to PLC

1. Preparation (page 5-4)

1-1. Checking the configuration software of the master (page 5-4)

1-2. Downloading the communication file (page 5-4)

2. Setting on Master (page 5-4)

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5-4 5. Universal PROFIBUS-DP

Setting

Make settings for a master station (PLC) by following the procedure described below.

1. Preparation

Make the following preparations in advance of making settings on the master station.

* For more information, refer to the relevant manual of the configuration software.

1-1. Checking the configuration software of the masterConfiguration software used for registering a slave in the master varies depending on the manufacturer of the master.For more information, refer to the relevant manual.

Configuration software example

1-2. Downloading the communication fileDownload the Hakko Electronics’ communication program from our website (http://www.monitouch.com/).The downloaded “PROFIBUS-DP” folder is configured as shown below.

a. Project folderThe Hakko Electronics’ original function (message communication program) is contained.This folder is used for message communication with Siemens’ S7 using Hakko Electronics’ dedicated protocol.It is not used for universal PROFIBUS-DP.

b. GSD file for the V seriesUsed for parameter settings for the slave V series.

c. Bitmap fileBitmapped image of the V series used for setting the V series as a slave.*

* The bitmap file may not be used depending on the configuration software of the master. For more information, refer to the relevant manual.

2. Setting on Master

Set the V series as a slave in the PROFIBUS-DP project.For more information on the procedure for registering a slave or GSD file, refer to the relevant instruction manual.

Maker Master Configuration Software

MITSUBISHI ELECTRIC QJ71PB92D MITSUBISHI ELECTRIC’S “GX Configurator”

Yokogawa Electric F3LB01-0N HMS INDUSTRIAL NETWORKS’PROFIBUS-DP configuration software “KONF-PDP”Fuji Electric NP1L-PD1

PROFIBUS-DP

HAKKO

Hak_053b.gsd

V6mini_N.bmp

a

bc

V6mini_N.bmp

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5

5. Universal PROFIBUS-DP 5-5

Setting Example

This section describes the setting procedure assuming that Yokogawa Electric’s “F3LB01-0N” is used as a master.

Configuration software: HMS INDUSTRIAL NETWORKS’ “Sycon”

* For more information on installation or operation procedure of the configuration software, refer to the instruction manual of “Sycon”.

Registering the GSD file1. Launch “Sycon”.

2. Click [File] → [Copy GSD], and copy the GSD file “Hak_053b.gsd” (b).

3. The GSD file is stored in the “GSD” folder under the installation folder “HMS”.\HMS\Sycon\Fieldbus\PROFIBUS\GSD folder

Registration is finished.

Registering the master and the slaveOpen the user’s project file and register the master and the slave (V series) in it.

• Inserting the masterClick [Insert] → [Master]. The [Insert Master] dialog is displayed.Select “Profibus-DP Master”.

HMS

Sycon

Fieldbus

PROFIBUS

BMP

Firmware

GSD

Script

* The station address is automatically assigned. (Example: 1)

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5-6 5. Universal PROFIBUS-DP

• Inserting the slave ([Insert] → [Slave])Click [Insert] → [Slave]. The [Insert Slave] dialog is displayed.Select the V series’ GSD file from [Available slaves].(It is necessary to register the GSD file in advance. For more information, refer to “Registering the GSD file” (P 5-5).)

• Setting on “Slave Configuration”Click [Settings] → [DP Slave Configuration]. The [Slave Configuration] dialog is displayed. Specify the I/O addresses.

* The station address is automatically assigned.

Select the V series’ GSD file.

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6. Error 6-1

6. Error

This chapter describes errors displayed on the V series during PROFIBUS-DP communication.

Communication Error (Time-Out)

When “Communication Error” (Time-Out) is displayed on the V series, the following causes are considered.

Contents SolutionWhen the V series and the PROFIBUS-DP device are connected in the RUN mode, “Data Loading” (“Check” on the V7 series) is displayed, and then “Time-Out” is displayed in 2 or 3 seconds.

The setting for [Own Stat. No.] on the V series is discrepant with that for [Address] for [CU-04] on the SIMATIC Manager.Check and correct the setting.

When the V series and the PROFIBUS-DP device is connected in the RUN mode, a screen is displayed instantaneously (= communications performed), and then “Time-Out” is displayed.

The DB address set on the V-series screen may not exist on the PLC (memory over).Check the DB address set the V series and the PLC.

F 1

F 2

F 3

F 4

F 5

F 6

F 7

SYSTEM

PLC1 Communication ErrorTime-Out

Example: V8 series[Comm. Error Handling: Continue] (default)

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6-2 6. Error

CAUTIONAbout [Comm. Error Handling]If communication between the V series and the PROFIBUS-DP device is completely stopped, the master PLC cannot be restored automatically and an error also occurs to other devices on the PROFIBUS-DP network.For this reason it is recommended that you set [Continue] (default) for [Comm. Error Handling].

<Setting>• V8 series

[System Setting] → [Device Connection Setting] → [Communication Setting]• V7 series

[System Setting] → [PLC Communication] → [Comm. Parameter]

F 1

F 2

F 3

F 4

F 5

F 6

F 7

SYSTEM

Example: V8 series[Comm. Error Handling: Stop]

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1036NE3

Hakko Electronics Co., Ltd.

890-1, Kamikashiwano-machi, Hakusan-shi, Ishikawa, 924-0035 JapanTEL +81-76-274-2144 FAX +81-76-274-5136

Sales

www.monitouch.com

20700000