Al-Khafji Joint Operations

JOB SAFETY ANALYSIS

pcd PROJECT: Water treatment facilities 3

Facility/Plant Location:

WTF-3 PJdescription of work:

COMMUNICATION SYSTEM.contractor:JGULF Intl. Co. Ltd.REVISION: 0

JSA No.: MACE - 2022

JSA PARTICIPANTS:

Aldrin C. Alcantara Ghassan D. Matta(Sub-contractor HSE / Construction Manager)APPROVED BY:

Veralord De Vera (Contractor Safety Supervisor)M.S. No.: V-3154-004-A-352

REVIEWED BY:

T.Saravanan(PCD Safety Engineer)

DATE:DATE:DATE:

S.No.Steps Required to Complete TaskIdentify Hazards & Assess RiskControls to Eliminate/Reduce Risk

1.Planning/Site preparation

Handling and arrangement of tools and materials for use. Manual Handling. Obtain PTW prior to the commencement of the work and 1st copy to be kept at the work site in compliance to KJO work permit procedures. JSA shall be followed and to be explained to all employees during Tool Box Talk prior to start of activities and it must be made available at the site together with the work permit and method of statement.

Personnel doing the manual handling of tools/materials shall be advised to follow the proper and safe manual handling procedures.

Slip, Trip and fall. Good housekeeping shall be done around the area of work to remove tripping, slipping & fall hazards.

Pinch Point. All parts of the body shall be protected from pinch points. Avoid placing any part of the body in between loads.

Not wearing required PPE. Ensure that all personnel are wearing required PPE for the job.

2.Lifting and Installation of Equipment Using Crane/Boom Truck. Pinch Points. All parts of the body shall be protected from pinch points. Avoid placing any part of the body in between loads.

Failure of Rigging Equipment. Follow all standard requirements for crane / lifting work- requirements as stated in KJO Crane and Lifting Operation Safety (KJO-6425) and as summarized in Lifting Plan. Ensure pre-lift checklist is signed off by rigger and crane operator prior to lifting activity. Tools and equipment shall be inspected, color coded Equipment shall have valid 3rd party certificates including operators before use.

Rigger/s shall have current 3rd party certificates. They must be well experienced and competent.

Only the assigned rigger shall give signals to the crane operator.

Loose ground/crane outriggers too close to excavation edge. Ground shall be well compacted before crane is positioned for lifting operation. Crane outriggers shall be positioned adequately away from excavation edge.

The slinging & de-slinging. Riggers shall be instructed during tool box talk to do the slinging and de-slinging in a safe and proper manner to avoid pinch points injury.

Equipment/Vehicle Movement. Crane/vehicle movement shall be monitored and assist by flagman/spotter specially during maneuvering.

Sharp Edges. Sharps edges of equipment shall be provided with cover and body shall be protected by using the right PPE for the job.

Unauthorized Personnel. Rigging area shall be barricaded and provided with safety signs. Only essential personnel re allowed in the work area. Prior to lifting and installation, ensure the whole area within crane operating radius is clear of unauthorized personnel.

Slip, trip and fall. Good housekeeping shall be done around the area of work to remove tripping, slipping & fall hazards.

3.Panels / Cabinets installation. Heavy weights. Pinch Points. Use mechanical lifting where necessary. Avoid shortcuts just to finish quickly.

Dont put hands under heavy equipments while lifting.

Use proper PPE to carry out the job safely. All parts of the body shall be protected from pinch points. Avoid placing any part of the body in between loads.

4.Heavy Equipment Lifting. Damage to property. Injury to personnel.

Load slipping causing injury to personnel or damage to property. Ensure certified & color coded lifting equipment are used. Assign adequate number of workers in case of manual lifting. Use tag line to control swing of load. Use mechanical lifting where possible. Follow all standard requirements for crane / lifting work- requirements as stated in KJO Crane and Lifting Operation Safety (KJO-6425) and as summarized in Lifting Plan. Ensure pre-lift checklist is signed off by rigger and crane operator prior to lifting activity.

Tools and equipment shall be inspected, color coded Equipment shall have valid 3rd party certificates including operators before use.

Rigger/s shall have current 3rd party certificates. They must be well experienced and competent.

Only the assigned rigger shall give signals to the crane operator. Barricade the working area. Access should be allowed only to authorize persons.

5.Cable/Equipment testing. Electrocution Instrument use for testing not calibrated.

Pinch Point.

Slip, Trips & Fall.

Sharp Edges.

Ensure that the power source of the system shall be shut down and LOTO has been done prior to commencing of work. Only essential personnel are allowed in the work area. Work area shall be barricaded and provided with safety signs.

Only competent electricians are allowed to perform the job.

Close supervision by supervisor shall be done until work completion.

All parts of the body shall be protected from pinch points. Avoid placing any part of the body in between loads. Good housekeeping shall be done around the area of work to remove tripping, slipping & fall hazards. Sharp edges of equipment shall be provided with cover and body shall be protected by using the right PPE for the job.

6.Cable stripping. Hand Injury Ensure all tools are not malfunctioned and properly use. Ensure all power tools are inspected and color coded.

Proper hand gloves shall be used during cable stripping.

7.Access to the working area at higher levels. Working at heights risk to fall. Approved PPE shall be used all the times specially the full body harness. Provide safe & proper scaffolding with access ladders and inspection tag.

Ensure the tool box talk is conducted to all work men before commencement of work. All involved workers shall undergo to working at heights training prior to go to site activity. 100% tie off rule will be strictly enforced above 1.8 meter and outside the platform.

At no time that the cable tray to be used as a support for personnel or materials.

8.Start Preparatory work on the supports. Fall of personnel. Falling tools. All the tools and tackle shall be kept in bags/box and will not be left loose at the working platform. Keep minimum working tools around the working area. Wear full body harness and secure it 100% tie off when working at heights.

Ensure the welders adhere to all safety and PPE requirements during welding.

Face shield shall be secured all the time during grinding and drilling.

9.Start work on the supports. Cause of fire while grinding & welding. Flying objects/particles.

Pinch points. Ensure adequate ventilation welders to wear to wear respective protection if fume extraction is not provided or adequate with local ventilation. Adequate fire blankets shall be placed and properly cover hot work area to prevent fire occurrence.

Gas test shall be conducted prior to activity.

Dedicated Fire watch with high visibility vest shall be posted with fire extinguisher ready for use. Face shield, welding hoods and safety glasses shall be worn during welding and grinding operations. All parts of the body shall be protected from pinch points. Avoid placing any part of the body in between loads.

10.Installation of cable ladders/tray/trunk & conduits. Back Injury Leg Injury due to nail penetration. All employees must train on Proper Manual Handling and also on proper using mechanical aids where appropriate. The supervisor will ensure that all working crew is aware of lifting procedures and proper manual handling.

Use proper hand gloves all the time.

Maintained good housekeeping all the time.

11.Support and ladder rack installation in operating area. Violation of safety procedures in classified areas could cause damage to property and personnel. Ensure all the operating electrical items are in date color codes and inspected. Ensure that the area restrictions and work requirements restrictions are clearly identified in the PTW.

Ensure all approved PPE is worn inside the operating area.

Toolbox talk shall be performed on daily basis before commencement of any activity.

12.Welding and cutting steel using oxygen/acetylene cutting machines. Fire

Hot Surface.

Pinch Point.

Welding Sparks.

Damage to equipment.

Incompetent welder.

Welding rays.

Electrical hazard. Gas test should be conducted before hot work is started and throughout the shift.

Prior to start any hot work activity, dedicated fire watch and standby man with firefighting equipment such as fire extinguisher, fire blanket, water truck currently inspected and color coded must available on site.

Hot work area shall be adequately covered with fire blankets to prevent hot sparks from spreading around the area.

Trained fire watch on orange vest posted. Remains in the area until 30minutes after work completion to detect smoldering fire and ensure safe condition.

Fire water barrel, drums and buckets to be maintained.

Wear appropriate PPE. (Safety glass, face shield, leather gloves, apron & fire resistant clothing.)

JSA and Method Statement must be available and implement.

In working at heights. If scaffolding is provided. Scaffold board planks shall be wetted with water or covered with fire blankets if arc welding is to be at height over scaffold platforms.

Only certified welder with valid certificate must perform the job.

Welding machine power outlet must be GFCI protected and adequately earthed grounded.

Spark arrester shall be fitted and drip tray shall be placed underneath to contain fuel or oil leaks.

Maintain surrounding free of combustible materials.

Trained fire watch on orange vest posted. Remains in the area until 30minutes after work completion to detect smoldering fire and ensure safe condition.

Fire water barrel, drums and buckets to be maintained.

Worker involved shall be fully aware of newly welded joints to prevent accidental contact with hot surfaces.

Ensure before welding, that pieces of support to be welded are appropriately secured (tie-off) if exposed to potential fall.

Protect / cover all nearby existing plant facilities from falling hot splatters (cable, wires, gauges, valves, etc.) with fire blankets.

Oxy-Acetylene cylinders to be kept away from welding/cutting operations falling hot splatters.

Hose shall be free from any damage.

Flashback arrestors to be installed at oxy-acetylene cutting outfit.

Only standard spark lighter shall be used to ignite the torch.

No welding / cutting start unless the area is clear of combustible materials.

13.Housekeping. Accumulation of debris.

Tripping hazards.

Access obstruction. Remove all debris from site daily as minimum.

Designate housekeeping crew and equipment.

Maintain good housekeeping standards. All walkways must kept obstruction free.

Keep all pipes organized / secured / free from potential displacement/falls.

Required Training.: Safety Orientation; Manual Handling; Hand and Power Tools; Hot Works, Fire Protection and Prevention; Fire Watch Training; JSA and Risk Assessment; Crane and Rigging; Electrical Safety; Confined Space Entry.

REQUIRED SAFETY EQUIPMENT

Hard Hats Yes Other GlovesYesFace ShieldYesHand Tools & Power ToolsYesCranesYes

Safety GlassYesWork VestYesGogglesYesCompactorNoForkliftNo

Steel Toe BootsYesSafety HarnessYesBarricadesYesLifting GearYesJackhammerNo

Leather GlovesYesSelf Retracting Lifeline (SRL)NoFire ExtinguihsersYesAir Hoist/Man RiderNoOther Equipments/MaterialsYes

1 of 8