Committed to Quality, Service, and Value

PrimeCraft

PRIME-GUARDFIR E R ATED DOORS

314 Reynolds Rd. Bldg. 4 | Malvern, AR 72104www.primelineinc.com | toll free: 800.624.3471 general fax: 501.844.4468 | sales fax: 501.844.2927

GREEN CERTIFIED

About Prime-Line, Inc.

The Prime-Line GoalTo provide the building industry with more products & opportunities in MDF (Medium Density Fiberboard) and LDF (Light Density Fiberboard) than any like manufacturer at the lowest possible price. Prime-Line offers a wide variety of LDF doors, LDF mouldings, and exterior shutters, as well as MDF boards in just about any size you can imagine.

The “Prime” in Prime-LinePrime-Line was introduced to the marketplace in 1992 as a water based latex primed product. It was soon discovered that MDF experiences a phenomena called “fiber pop” when water based primers or paints are applied to the raw surface. This “fiber pop” results in a rough surface that is unacceptable to Prime-Line and the consumer.

The SolutionPrime-Line uses an oil based lacquer enamel primer. Prime-Line’s lacquer enamel primer also provides a more durable, paint-able, and sand-able surface than any latex primed MDF product currently on the market. As an option, Prime-Line can and will fortify our oil base primer with our exclusive mold inhibitor, Prime-X. Prime-X stops mold in its tracks and allows you to apply our primed products with the utmost confidence with regard to the mold issue. Note: Mouldings, doors, window stool, boards, shelving, jambs, & risers are all available Prime-X protected.

Introduction

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Medium DensityFiberboard (MDF)

Introduction to MDFMDF is a composite board made from wood fibers and synthetic resin binders bonded together under high heat and pressure. This manufacturing process creates a board that is flat, smooth, uniform and free of knots and grain, as well as a board that can be easily shaped into almost any form. High quality, clean,

sharp contours and edges can be achieved in a wide range of profiles and designs. This uniform composition allows finish to be applied directly to the surface, creating a smooth seamless appearance.

Prime-Line is a “Green” Manufacturer Prime-Line’s MDF & LDF is manufactured from 94% pre-consumer recycled wood residue, reducing the drain on our forests. Prime-Line has never contained or been manufactured with any Class I or II ozone depleting substance as listed by the U.S. Environmental Protection Agency. Prime-

Line meets or exceeds all voluntary limits for urea formaldehyde in fiber board products. Green Certificates are available upon request.

What are Prime Craft Doors?

Prime Craft 1000 interior and exterior doors are LDF doors. We manufacture solid paint grade 1 3/8” and 1 3/4” LDF doors in sizes from 1’0” to 3’0” in width and from 6’8” to 8’0” in height. We also can, and do, make custom sizes for our customers which can range in widths greater than 3’0” and heights that can extend over 8’ but not taller than 10’.

PrimeCraft 1000 exterior doors are manufactured from a special water resistant MDF and then coated with a special protective exterior coating. We make the doors in the same styles and patterns as our interior LDF doors so homeowners, builders, and developers can now match their interior doors with their exterior doors. We also include, as an option, a wood inset in the stile of our doors for customers who simply feel more comfortable inserting hinges into a piece of wood. However, with the use of coarse thread screws, the wood edge is not necessary. As an additional option, we offer to pre-hang doors upon request.

“Quality is never an accident; it is always the result of high intention, sincere effort, intelligent direction and skillful execution; it represents the wise choice of many alternatives.” - William A. Foster

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Advantages of PrimeCraft Doors

PrimeCraft 1000 1 3/4” doors are available with a Warnock Hersey 20, 45, 60, and 90-minute fire label for structures requiring a fire rated door. Prime-Line, as an option, will also machine the doors for hinges, lockset, and deadbolts on request. PrimeCraft doors are also available pre-hung with LDF or pine jambs. PrimeCraft 1000 doors offer excellent sound deadening characteristics:

1 3/8” STC rating-31, 1 3/8” OITC rating-28, 1 3/4” STC rating-33, 1 3/4” OITC rating-30

PrimeCraft LDF doors are all seamless with no stile and rail separation possible. Every door carries a Ltd. Lifetime Warranty. Seamless construction eliminates joint bleedthrough after the final finish coat is applied. This is a major advantage over traditional stile and rail doors.

All PrimeCraft solid LDF doors offer security that simply is not available in a hollow core or traditional stile and rail constructed door. A 1 3/8” x 2’6” x 8’0” door is 160#; obviously, a door this heavy provides the homeowner with a great deal of security against an intruder and will stand up to normal everyday use for a lifetime and we guarantee it!

Crisp Detail

Durable, Paintable, and Sandable Surface

Sharpest Corner Profilein the Industry

No Shrinking Panels

No Raised Grain or Cracking

Sound Deadening

Introduction

No Stiles to Separate

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Every PrimeCraft door is carefully crafted to ensure customer satisfaction.

PrimeCraft Interior/Exterior Doors

Size Selections

Thickness1 3/8”1 3/4”*

Width1’-0” 2’-4”1’-4” 2’-6”1’-6” 2’-8”1’-8” 2’-10”2’-0” 3’-0”

Thickness (in)**

Density (pcf)

MOR (psi)

MOE (psi)

Internal Bond (psi)

Face Screw Hold (lb)

Edge Screw Hold (lb)

Thickness Tolerance (in)

Height and Width (in)

1 3/8 & 1 3/4

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3500

350,000

115

300

250

+/- .005

+/- 1/32

Grade Prime-Craft

**Metric thickness availableThe above properties are based on averages of normal production. Testing for conformance to the above specifications must be done in accordance with the procedures described in the American National Standard for Medium Density Fiberboard (MDF) For Interior Applications (ANSI A208.2-2002)

Height6’-8”7’-0”8’-0”Up to 10’call factoryfor detail

*Custom widths and heights are available.This thickness is offered for the exterior doors.

Door Specifications

PC1101 PC1102

PC1202 PC1203

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PC1103 PC1104 PC1105 PC1201

PC1210 PC1211 PC1212 PC1220

“Our principle is simple: we use the best materials and the best craftsmanship to make our consumers look elegant and modern, and feel comfortable.” -Stavros Pirounis

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PC1221 PC1230 PC1231 PC1301

PC1302 PC1303 PC1305 PC1310

PrimeCraft Interior/Exterior Doors

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Comfortable living is achieved with PrimeCraft doors in a home.

PC1311 PC1312 PC1313 PC1316

PC1331 PC1341 PC1342 PC1343

PrimeCraft Interior/Exterior Doors

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PC1319 PC1320 PC1325 PC1330

PC1401 PC1405 PC1407 PC1409

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PrimeCraft doors define unsurpassed beauty.

PC1410 PC1412 PC1421 PC1425

PC1427 PC1501 PC1507 PC1509

Without change there is no innovation, creativity, or incentive for improvement. Those who initiate change will have a better opportunity to manage the change that is inevitable.” - William Pollard

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PC1510 PC1515 PC1517 PC1518

PC1519 PC1601 PC1603 PC1609

PrimeCraft Interior/Exterior Doors

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PrimeCraft doors add a touch of elegance and grace to any room.

PC1610 PC1611 PC1613 PC1621

PC1801 PC1803 PC1901 PC1906

PrimeCraft Interior/Exterior Doors

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Drawing #:

Date:

Description:P hone: 501-844-4429FAX : 501-844-4468Drawn by:C hecked by:

R ev.

APPROVED BY:

CUSTOMER:

Custom PC 1501FIVE PANEL W/ CENTER CIRCLE

12-21-06SAH

NR

LOCATION:

DATE:

BLF

PRIME- LINE INC.Jones Mill Industrial Park314 Reynolds Rd, Bldg 4Malvern, AR 72104

A

4.62

5"8.

125"

36"

3"

4.625" 4.625"B

HEIGHT

LABEL DESCRIPTION

WIDTH

80, 84, 96"

A

B

24-36"

DIMENSION

2"

PC1625

Custom and Corporate Logo Doors

Built to your Specifications

*Example of a PrimeCraft custom door

There are endless possiblities with PrimeCraft doors. For custom doors, simply submit a drawing with your specifications and our CAD engineer can make those requirements a reality. If you need a drawing for your PrimeCraft doors, we can provide one for you.

PC1907

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PC1930 PC1931 PC1935 PC1951

Transom

Door

Rabbet

7’0”

8’0”

PrimeCraft Transom Doors

A PrimeCraft Transom Door brings the Old World charm of an arched door without the expense and difficulty of an arched casing and jamb. Our transom doors fit a standard 8’-0” opening with no special framing required. The rabbet joint between the transom panel and the door makes a snug, solid fit.

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The possibilities of PrimeCraft doors are only limited by a customer’s imagination.

PrimeCraft Bi-fold Doors

PC2101 PC2102 PC2103 PC2104 PC2201 PC2202

PC2304 PC2305 PC2310 PC2317 PC2311 PC2312

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PC2210 PC2211 PC2213 PC2221 PC2301 PC2302

PC2321 PC2401 PC2402 PC2410 PC2501 PC2601

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PrimeCraft Options & Additional Information

Radius Top, Semi-arch top & Common Arched Pairs

Machined Doors

At your request, we will machine the doors for hinges, lockset, and deadbolt.

CAP (Common Arched Pair) CAP-SAT CAP- RTP (Radius Top Panels)

RT (Radius Top) SAT (Semi-Arched Top)

CAP-RTP-RT

**When placing an order please use the acronyms shown above to specify the door style.

Hardware

Prime-Line offers, at no charge with each door purchased, a special patented auger action screw that prevents splitting.* The thread design allows for several in & out procedures before screw holding power is compromised. Finish is bright brass only.

Bifold Door Hardware—PrimeCraft suggests Johnson hardware series 111FD. Pocket Door Hardware—PrimeCraft suggests Johnson hardware series 1500.

*When door hinges are applied on the job with any fasteners, it’s mandatory the installer pre-test prior to going into full production. For securing the hinge, one must pre-drill a pilot hole before applying any coarse threaded wood screw. Failure to do so will result in a forfeit of the PrimeCraft warranty.

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Doors from Prime-Line may be added to any moulding order to complete a truckload.

“Excellence is the unlimited ability to improve the quality of what you have to offer.” -Rick Pitino

Wood Edge

A solid poplar wood edge insert is an option for extra holding power when installing the hardware. Prime-Line advises that a 2” screw be used for all

doors over 125#. Also, all doors with wood edges must be pre-drilled prior to installation. Double wood edges are also offered for all doors.

Left Swing Right Swing

Swing & Bevel Options

A 3° bevel on any door is offered upon request.

Pre-Hung Doors

At your request, any solid LDF or hollow core door can be machined and pre-hung on flat jambs for quick and easy installation. You can have the stop applied and dadoed to your specifications.

Add a 20, 45, 60, & 90 minute positive pressure fire rating to most door styles. All PrimeCraft fire rated doors carry the Warnock Hersey label, North America’s most recognized and respected listing agency for fire rated doors. The mark is placed on the hinge edge of the door.

PRIME-GUARDFIR E R ATED DOORS

Trimming

Trim only the bottom edge. All PrimeCraft doors have a chamfered edge when leaving the factory. Trimming in excess of more than 1” voids the warranty. To re-chamfer door edge use 150 grit sandpaper and sanding block.

Storage

Do not lean a PrimeCraft door against a wall unless it is pre-hung. Doors must be stored flat with a minimum of three supports under a 6’8” door and four supports for 7’ and 8’ doors. This applies to job site or warehouse storage. If a door warps, it usually can be corrected by laying on a flat surface with the bowed side down for 24-48 hours. Warp of 1/4” or less on a 6’8” door and 3/8” or less on a 7’0” and 8’0” door is not considered a defect.

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PrimeCraft Door Stickings

Flat Shaker Angled Shaker Step Shaker B-Shaker

A-STICKING

1 3/8"

B-STICKING

1 3/8"

C-STICKING

1 3/8"

2 1/4"

FLAT SHAKER STICKING

1/4"

1 3/8"

STEP SHAKER STICKING

1/4"

1 3/8"

Profile Options

A-Sticking B-Sticking C-Sticking E-Sticking

B-SHAKER STICKING

1 3/8"

1/4"

E-STICKING

1 3/8"

FLAT SHAKER STICKING

1/4"

1 3/8"

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* The False Louvered sticking can only be used on 1 3/4” doors. **The v-groove and the beaded panel options are shown on the shaker profiles. However, they may be added to any other door sticking.

F-Sticking G-Sticking H-Sticking False Louvered

V-Groove Panel Beaded Panel

F-STICKING

1 3/8"

G-STICKING

1 3/8"

H-STICKING

1 3/8"

FALSE LOUVERED STICKING

1 3/8"

FLAT SHAKER STICKINGWITH BEADED PANEL OPTION

1/4"

1 3/8"

STEP SHAKER STICKINGWITH V-GROOVE

1/4"

1 3/8"

Panel Options

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An ordinary home becomes extraordinary with the addition of PrimeCraft doors.

Warranty Information

Prime-Line Hereby Certifies that all custom MDF Doors are produced according to exact customer specifications with materials that meet or exceed Prime-Line’s strict quality guidelines. Also, when a customer selects a custom MDF door from Prime-Line, Inc., one can be assured that he or she is receiving a quality product. All Prime-Line, Inc. products are manufactured to the highest standard and come with support from one of the industry’s leading millwork manufacturers.

Prime-line offers a 100% guarantee for customer satisfaction.

Approved by

Certificate of QualityCustom MDF Doors exceeding customer expectations

Brian Feeney, President & CEO

Should any Pr imeCraft door manufactured by Prime-Line, Inc., when used in a residential application, fai l to conform to this published warranty, Prime-Line, Inc. will repair or replace the door. PrimeCraft doors, under this warranty, must have been purchased from the manufacturer pre-primed. Our warranty is valid only when PrimeCraft doors are installed as outlined in our installation and finishing instruction guide. Warping is not considered a manufacturing defect unless the warp exceeds a variance of 1/4” on all 6-8 doors and 3/8” on all 7-0 & 8-0 doors. See our instruction guide for full details on this issue. Size tolerance: thickness +/- 1/16”, width and length +/- 1/16”, pre-*fit width +/- 1/32”, factory prepped tolerance on lock and hinge preparation cutouts +/- 1/32”. Note: Doors should not be subjected to extreme heat and/or humidity. Relative humidity should not be less than 30% or more than 60% during installation or while being stored. In the event of a claim, Prime-Line, Inc. at its option, will either (1) repair the door or replace the door in the same manner as it was initially supplied by the manufacturer, or (2) refund the original price paid to Prime-Line, Inc. Under no circumstances shall Prime-Line, Inc. pay for the cost of labor to install, remove, finish, or repair a PrimeCraft interior or exterior door. Prime-Line, Inc. is also not responsible for transportation, shipping, removal, or installation costs that are incurred in replacing our product. Not

covered under this warranty is normal wear and tear, home owner or individual abuse, neglect, weathering and/or altering the door in any way. PrimeCraft interior and exterior doors must be finished on all six surfaces with a high quality interior/exterior paint manufactured in the United States within fifteen days of application on interior doors and within three days on all exterior doors or the warranty is void. Claims under Prime-Line, Inc. limited warranties must be made in writing by the original purchaser.

Warranty Period: PrimeCraft Interior Doors - Lifetime , PrimeCraft Exterior Doors - 2 Years* *Exclusions: 1 3/4” exterior doors purchased glazed from dealers or distributors are not covered under this warranty.

Claimant must provide proof of purchase at the time of submission of claim. PrimeCraft representatives, distributors, builders, vendors, etc. can not alter this warranty in any way. Please read this warranty in conjunction with our installation and finishing instruction sheet which is available from your builder or PrimeCraft dealer.

PRIME-LINE, INC. | 314 Reynolds Road, Bldg. #4 Malvern, AR 72104 | 1.800.624.3471

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PrimeCraft314 Reynolds Rd. Bldg. 4 | Malvern, AR 72104www.primelineinc.com | toll free: 800.624.3471 general fax: 501.844.4468 | sales fax: 501.844.2927

For more information and/or a free corner sample, contact

us at 1.800.624.3471 or sales@primelineinc.com

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