Committed to Excellence in Safety, Quality and Reliability
Transcript of Committed to Excellence in Safety, Quality and Reliability
Hydraulic Torque Tensioning LDAR & Analytic Field Machining Pipe-cutting
Line Isolation &
Weld Testing
Hot Tapping Leak Sealing Line Stops Stud & Bolt Removal
Experienced, highly-trained multi-craft personnel creates
reduced down-time, lower cost, improved safety and quality.
ISS, a Brand Energy & Infrastructure Services company, employs highly skilled craftsmen
and promotes organic growth through ongoing training and mentoring. Our trained service
technicians have the experience and expertise to handle the most demanding jobs safely,
competently and on time.
While ISS primarily operates from Louisiana, Texas, Florida and North Carolina, we provide
services to the refining, petrochemical, gas, power, pulp & paper, offshore and subsea markets
throughout North and South America and other strategic international regions.
Call ISS at 1.855.RING.ISS for any of your Specialty Service needs and experience the safest
and most productive solutions in the industry.
Industrial Specialty Services (ISS) provides value through safe, smart and reliable integrated services and solutions including:
• Hydraulic Bolt Torqueing/Tensioning • Leak Repair / Leak Sealing• Line Freezing • Engineered Composite Repairs • Field Machining • Heat Treat/Stress Relief• Line Isolation/Weld testing • Stud & Bolt Removal• Hot Tapping • Metal Disintegration
• Line Stopping • Valve Repair
IntroductionCommitted to Excellence in Safety, Quality and Reliability
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Service Portfolio
FEATURES:
- Available in size ranges 1/2”-60”
diameter tap sizes and a boring bar
stroke (reach) of over 110”.
- Available off the shelf for up to 1480 psig
maximum operating pressure and tem-
peratures as high as 700° F. Custom
designs and packers offered for higher
system requirements.
- Power driven with pneumatic, single or
dual hydraulic motor drives featuring a
new level of sophistication and depend-
ability. TM004 Tapping Machines 1/2”- 6”
Taps available with 12”, 18”, 24” and 30”
ISS has a full range of Hot Tapping and
Line Stopping equipment.
- Offers cutter and pilot repairs with high
speed steel and/or carbide materials.
- A custom design of complete High-Pres-
sure Pipe Plugging System for the
temporary blockage of pipelines and
pipe systems when isolation is not an
option. Our standard system is designed
for 1000 PSIG and 100° F differential
across the plugging head. The “Pivoting
Head” is the product of decades of expert
design enhancement and refinement.
Hot Tapping / Line Stopping:
HOT TAPPING AND LINE STOPPING SERVICES REQUIRE AN IN-DEPTH UNDERSTANDING OF THE FLOW
RATE, TEMPERATURE PRESSURE AND NATURE OF THE MATERIAL IN THE LINE TO BE CUT INTO. WITH
OVER 20 YEARS OF EXPERTISE, ISS PERSONNEL ARE EQUIPPED WITH THE KNOW-HOW TO TACKLE
EACH UNIQUE APPLICATION TO THE CLIENT’S SPECIFIC NEEDS.
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Service Portfolio Service PortfolioTechnical Bolting / Tensioning:
ISS OFFERS HYDRAULIC BOLT TORQUE/TENSIONING SERVICES TO SERVE MOST INDUSTRIAL REQUIREMENTS.
THE CONTROLLED APPLICATION OF TORQUE ON A FLANGE JOINT CONNECTION ENSURES EVEN DISTRIBUTION
AND UNIFORM DISPLACEMENT OF PRESSURE. SPECIFIC APPLICATIONS ARE DETERMINED BASED UPON THE
CRITICAL NATURE OF THE FLANGE AND THE PRESSURE, TEMPERATURE AND MATERIAL THAT WILL BE PASSING
THROUGH THE LINE. ALSO CALCULATED INTO THE PROCESS IS THE “K” FACTOR OR FRICTION COEFFICIENT
THAT COMES INTO PLAY WHEN BOLTING LUBRICANTS OR TEFLON IS INTRODUCED. BOLT ELONGATION CAN BE
VERIFIED UTILIZING EXTENSOMETERS AND TRAINED TECHNICIANS.
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TORQUE, TENSIONING AND
STUD REMOVAL FEATURES:
- Hydraulic torque wrenches
- All stud sizes
- Heavy hex sizes
- Socket & low clearance link
- Tensioning Tools
- Nut splitting and metal disintegration
- Stud removal services
COMPONENT INTEGRITY
MANAGEMENT SYSTEMS:
- Cost saving pre-planning
- Critical flange management
- Data storage/management
- Insure quality
- Mitigate/minimize risk
Service PortfolioField Machining:
ISS SPECIALTY SERVICES PROVIDES SPECIALIZED FIELD AND/OR SHOP MACHINING SERVICES TO INCLUDE FLANGE
FACING UP TO 120” DIAMETER ON RAISED FACE AND RTJ FLANGES, DRILLING/TAPPING, PRECISION LINE BORING,
STANDARD AND HEAVY WALL PIPE-CUTTING AND BEVELING AS WELL AS MILLING PUMP BASES. VARIOUS METHODS
ARE USED, INCLUDING SMALL AND LARGE DIAMETER BORING BARS, PORTABLE LATHES, MAG-BASE DRILLS, SPECIALTY
MILLING EQUIPMENT AND METAL DISINTEGRATORS FOR TIME SENSITIVE STUD OR NUT REMOVAL. THE KNOWLEDGE-
ABLE ISS TEAM LEVERAGES THEIR COLLECTIVE EXPERIENCE TO CONSISTENTLY GO BEYOND SIMPLY PERFORMING
THE SERVICE, OFFERING INNOVATIVE SOLUTIONS AND HELPING CLIENTS MEET INDUSTRY CODE COMPLIANCE.
PIPE CUTTING AND BEVELING FEATURES:
- Pipe Severing & Beveling up to 120 inch
- Any wall thickness
- All materials machined: carbon, stainless
steel, chrome, P91, exotic alloys
- Counter boring, taper boring, schedule
reduction
- Standard bevels, compound bevels,
J bevels, special configurations
- Valves, elbows, tees and other components
- Minimal radial & axial clearance needed
- Innovative solutions to unique challenges
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Service Portfolio Service PortfolioField Machining Continued:
BORING FEATURES:
- Line boring
- Hole boring in headers for weldolets
and tube stubs
- Boring of nozzles in vessels
- Buckets, loaders & other articulated
equipment
- Valves, pumps and rotating equipment.
- Tolerances & surface finishes achieved
MILLING FEATURES:
- Milling of pump & motor bases
- Milling of exchanger partitious
- Milling of keyways in shafts
- Milling of access doors
- Tight tolerances & exact surface finishes
SHAFT AND JOURNAL TURNING FEATURES:
- Shaft and journals up to 32 inch diameter
- O-ring grooves
- Re-establish journal bearing surfaces
- Out-of-round gear seats on shaft
- Re-size shaft ends
- Minimal disassembly
- No need for shaft to rotate
- Tight tolerances & exact surface finishes
FLANGE-FACING FEATURES:
- Flanges up to and above 120”
- All types, flat, raised face, RTJ and
clamp-type flanges
- Portable O.D. and I.D. mount machines
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Service PortfolioLine Isolation and Weld Testing
THE KEY BENEFIT: This service allows the client to create a safe work environment, reduce the volume of water and time associated with conven-tional hydro-testing and therefore, reducing cost for our customers.
ISS OFFERS LINE ISOLATION AND FLANGE WELD TESTING SERVICES. WE HAVE A FULL COMPLEMENT OF LINE ISOLATION
AND WELD TESTING EQUIPMENT DESIGNED TO SERVICE LINES FROM 3/4” TO 36” IN DIAMETER AND LARGER. THIS SERVICE
ALLOWS HOT WORK TO BE SAFELY PERFORMED ON OPEN-ENDED PIPING BY CREATING A VAPOR BARRIER USING A DOUBLE
BLOCK AND BLEED ISOLATION PLUG THAT ISOLATES HYDROCARBON VAPOR WITH A THROUGH-PORT VENT TO PREVENT
BACK-PRESSURE BUILDUP. FLANGE WELD TESTING IS ANOTHER VALUE-ADDED SERVICE THAT CAN BE PROVIDED WITH
THE SAME TOOL. THE WELD TESTING IS PERFORMED BY STRADDLING THE WELD WITH A SEAL ON EACH SIDE. THE
ANNULAR SPACE BETWEEN THE SEALS IS PRESSURIZED TO THE DESIRED TEST PRESSURE. THIS PROCESS TAKES
INTO ACCOUNT HOOP STRESS AND AXIAL STRESSES.
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3007-0020-0-A
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TOLERANCES UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
D
A B C DMARKING DATAREF.
1
CB
APPR. BY:
DWN.
2/13/2015
0DATE
SIZE
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APPR.
3007-0020
DATE:
.010
SBLACKMON
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VALVE AND STRONG
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FINISH... 125 RMS MATERIAL / COATING:
LBS.XX
RADII... .015 MAX
DWG. REV.DRAWING NO.PROPERTY OF INDUSTRIAL SPECIALTY SERVICES, AND MAY
.06
.XXX
30'
CONSENT OF INDUSTRIAL SPECIALTY SERVICES. NEXT ASSEMBLY FINAL ASSEMBLY
DWN. BY: DATE:
CHK. BY: DATE:
SCALE:
SHEET OF
EST. WEIGHT:
REFERENCEJOB:
CAD FILE:
APPLICATIONS
DO NOT SCALE DRAWING
BREAK SHARP EDGES .015 MAX.
ORIENTATION
REV. DESCRIPTION 3007-0020
SBLACKMON
THIS DRAWING AND ALL THE INFORMATION HEREON, ARE THE SOLE
SBB
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NA .03
CONC. ... .010 TIR
1:8 2/13/2015
PART REV.
NOT BE REPRODUCED OR DISTRIBUTED WITHOUT THE EXPRESS WRITTEN
2921 BACK ASSEMBLYDIM'S... 1/X 1/8.X
ANGLES... 0 2/13/2015
ISS personnel can provide a process of
incorporating all aspects of a flange joint
connection into a data base that is used
as a controlled management tool to insure
proper verification of all materials, bolts,
gaskets, flanges, etc. and to document
the proper bolt load calculations, bolting
procedures and patterns to be used as
well as flange alignment, calibration of
equipment with sign-off approvals at
each key interval in the process.
RE-ENFORCE STRUCTURAL STABILITY IN PIPELINES AND OTHER STRUCTURES THAT CAN SAVE CLIENT’S MILLIONS OF DOLLARS IN REPLACEMENT COSTS AS STRUCTURAL MATERIALS AGE OVER TIME.
THE KEY BENEFIT:This service allows our clients to address
leak issues in a safe and effective manner
and does not attempt to use a one solution
fixes all approach. Every leak sealing
application is carefully designed to address
the run time desired and the specific hazards
involved. This saves our clients time, money
and mitigates the associated environmental
and health risks.
ISS OFFERS A FULL COMPLEMENT OF SOLUTIONS FOR ADDRESSING LEAKS WHETHER IT’S DESIGNING A CUSTOM SOLUTION FOR A FLANGE CONNECTION OR PROVIDING A CUSTOMIZED WRAP TO ADDRESS AN AREA OF PIPING SUCH AS AN ELBOW OR OTHER CONFIGURATION. ALL LEAK SEALING SOLUTIONS ARE CUSTOMIZED TO ADDRESS THE SIZE, TEMPERATURE, PRESSURE, CHEMISTRY OF THE PRODUCT THAT IS LEAKING AND TO ADDRESS THE RUN-TIME TO GET OUR CLIENT SAFELY TO THEIR NEXT SCHEDULED MAINTENANCE SHUT-DOWN. ISS HAS AN EXCLUSIVE AGREEMENT FOR THE APPLICATION OF A POLY UREA COATING SYSTEM THAT ALSO WORKS TO
Component Integrity Management Systems
Service PortfolioLeak Sealing Services
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Service Portfolio
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Service PortfolioComposite Repair Services:
ISS, IN COMPLIANCE WITH ASME PCC-2, PROVIDES A WIDE ARRAY OF ENGINEERED COMPOSITE REPAIR OPTIONS TO
IMPROVE THE MECHANICAL INTEGRITY AND / OR OPERATIONAL RELIABILITY OF PIPING SYSTEMS, TANKS, SUPPORT
COLUMNS AND BEAMS, AS WELL AS MANY CONCRETE STRUCTURES. UTILIZING VARIOUS TYPES OF TESTED AND ASME
APPROVED APPLICATIONS, ISS HAS ADDED YEARS OF LIFE TO EXISTING FACILITY COMPONENTS COMBINING BEST
AVAILABLE MATERIALS WITH CUSTOM-ENGINEERING TO INSURE COMPLIANCE AND INTEGRITY.
ENGINEERED COMPOSITE APPLICATIONS:
- Piping systems
- Support Columns
- Beams
- Tank floors / walls / roof
- Process equipment
Engineered Composite Repairs take into account
the various stresses and match the appropriate repair
materials to insure compliance.
KEY FEATURES:
- Engineered to insure compliance
- Easy to install
- Adds 10 – 20 years or more of life
- Binds glass / carbon fiber using
urethane, Ester & polymeric agents
- Use Fiber-Glass / Carbon-fiber /
Kevlar components for strength
KEY BENEFITS:
- Adds 10 – 20 years or more of life
- Avoids costly replacement cost
- Brings structures / piping back to
original specification
- Eliminates unplanned down-time
- Offers corrosion & fire protection
Composite Repairs create value for our clients by
adding strength and integrity using ASME-PCC2
compliant guidelines.
Service PortfolioLDAR / ANALYTIC / AUDIT Services:
ISS LEAK DETECTION AND REPAIR (LDAR) WAS ADDED TO BRAND’S BROAD PORTFOLIO OF SERVICE OFFERINGS IN
2013. THROUGH AN ACQUISITION, ISS OBTAINED ALREADY ESTABLISHED ACCOUNTS WITH MAJOR CLIENTS PROVIDING
LEAK DETECTION, MONITORING AND REPORTING SINCE 1982. ISS NOW HAS THE CAPABILITY TO OFFER 150 YEARS OF
MANAGEMENT EXPERIENCE, CUTTING-EDGE TECHNOLOGY AND A HIGHLY-EFFECTIVE DATA MANAGEMENT SYSTEM TO
ALL OF OUR CLIENTS, TO ENSURE REGULATORY COMPLIANCE WITH USEPA METHOD 21 AND OTHER MANDATED
REQUIREMENTS. ISS WORKS WITH OUR CLIENTS TO OFFER A FULL SERVICE EXPERIENCE, ENSURING THAT THEIR
PROGRAM RECEIVES THE SERVICES IT REQUIRES.
LDAR SERVICES OFFERINGS:- LDAR training- Appendix P El Paso sampling- BWON / HRVOC sampling- High flow sampling- TO- 14 & 15- Carbon Canister Monitoring- Optical imaging—AWP & GHG- Cooling tower leak tracking- Method 21 and specialized inspections- Regulatory audits & compliance management- Documentation and data storage- Reporting & quality assurance programs- Customized reporting, KPI, and QAQC- Site specific procedures- Annual training for Consent Decree’s- 210-plus LDAR trained professionals- LDAR software experts, including Guideware, Leakdas, and specialized softwares- Large geographic footprint across U.S.- Consulting- LDAR tools software experienced and available- All Industries served- Identification and Tagging- Web based database - Acoustic monitoring
Service Portfolio
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ISS can provide experienced
personnel equipment and the
technical “know-how” to ensure
our clients are compliant with
the Fugitive Emission Monitoring
mandated by the regulations or
enforcement actions.
BY ISS - A BRAND COMPANY
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Service PortfolioStud & Bolt Removal
ISS’ STUD REMOVAL SERVICES, STUDBUSTERS®, AND OUR SPECIALIZED TOOLS HAVE REVOLUTIONIZED THE INDUSTRY,
SAVING TIME AND MONEY IN THE REMOVAL OF STUDS, BOLTS AND PINS. USING TRADITIONAL REMOVAL METHODS,
APPROXIMATELY HALF OF THE STUDS REMOVED WILL INCUR DAMAGE TO EITHER THE HOUSING, THE STUDS, OR BOTH
IN MOST CASES, AND REQUIRE A LOT OF TIME AND MANPOWER. THE PRIMARY REASON THESE METHODS PROVE TO BE
INEFFECTIVE IS SIDE LOADING—THE MECHANICAL BINDING OF THE THREADED SURFACES AGAINST EACH OTHER.
ISS’ USES TECHNIQUES AND TOOLS THAT HAVE SOLVED THE SIDE-LOADING PROBLEM. OUR STUD REMOVAL TOOLS USE
PNEUMATIC ENERGY, THROUGH AIR GUNS, TO POWER OUR EQUIPMENT. THIS ACCOMPLISHES TWO THINGS: (1) IT REMOVES
ALL SIDE LOADING, AND (2) IT REDUCES STUD TORSION WHICH IS ACCOMPLISHED AS FOLLOWS: OUR TOOL, ATTACHED TO
AN AIR GUN, FITS OVER THE STUD. WHEN THE AIR GUN IS TURNED ON, THE JAWS ON THE INSIDE OF THE STUD ARE FORCED
INWARD (CENTRIPETAL FORCE), CAUSED BY TWO CAMS MACHINED ON THE INSIDE DIAMETER OF THE STUD TOOL. THE
JAWS RIDE ON THE CAMS UNTIL THEY CLOSE AND LOCK ON THE STUD. THESE JAWS ARE 180° APART THEREBY CREATING
AN EQUAL GRIPPING FORCE AROUND THE STUD. THE TOOL IS DESIGNED TO BE CENTER DRIVEN, WHICH TRANSFERS 99%
OF THE ENERGY FROM THE AIR GUN TO THE TOOL AND STUD. THE TORQUE AND HARMONICS FROM THE AIR GUN BREAK
THE STATIC HOLD ON THE STUD AND ALLOW IT TO BE FREED. CONSEQUENTLY, THE TOOL LOCKS ON THE STUD AND, THUS,
BECOMES PART OF THE STUD. UNLIKE A WELDED-ON NUT, IT DOES NOT BOUNCE ON THE STUD. IN MOST CASES EVEN THE
LARGEST STUDS ARE REMOVED IN SECONDS WITH NO HEAT BUILD-UP IN THE THREADED HOUSING, AND NO DAMAGE TO
THE THREADED PORTION.
PLEASE CONTACT US FOR FURTHER INFORMATION OR TO ARRANGE A DEMONSTRATION OF OUR LABOR SAVING STUD
REMOVAL SERVICES.
STUD REMOVAL TIMES
Stud Size Time
1/2” to 1” 2 seconds
1-1/8” to 1-1/2” 3 seconds
1-5/8” to 2” 4 seconds
2-1/8” to 2-3/4” 7 seconds
3” to 4” 10 seconds
4” to 5” 12 seconds
BY ISS - A BRAND COMPANY
Service PortfolioMetal Disintegration
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Service Portfolio
ISS’ STUDBUSTERS® EMPLOYS STATE-OF-THE-ART TECHNOLOGY THROUGH ITS METAL DISINTEGRATION MACHINES (MDM)-
THE MOST POWERFUL UNITS AVAILABLE TODAY ANYWHERE IN THE WORLD. OUR METAL DISINTEGRATION TECHNOLOGY
CAN COMPLETELY REMOVE A THREE-INCH DIAMETER STUD, 5-1/2” DEEP, IN LESS THAN 2-1/2 HOURS, WITH ABSOLUTELY
NO DAMAGE TO THE HOUSING. PINS, STUDS, AND BOLTS, IN ALL SHAPES AND SIZES, COMPOSED OF ANY METAL
MANUFACTURED, CAN BE REMOVED SAFELY AND EFFECTIVELY UTILIZING OUR MDM’S.
THE MDM TECHNOLOGY USES GRAPHITE, MOLLY, COPPER OR ALUMINUM, DEPENDING ON THE TYPE OF BURN REQUIRED,
AND THE MACHINE BECOMES A HIGH ENERGY, LOW VOLTAGE, THERMAL SHOCK-PRODUCING SOURCE. THE ELECTRODE IN
THE MACHINE VIBRATES UP AND DOWN 3,600/MINUTE. EACH TIME THE ELECTRODE TOUCHES THE PIECE TO BE BURNED,
AN ARC IS STRUCK. THE ARC HAS A TEMPERATURE AT POINT OF CONTACT OF APPROXIMATELY 5,300° F. A CONSTANT
SUPPLY OF FRESH WATER IS PUMPED DOWN THROUGH THE ELECTRODE CAUSING THE MOLTEN METAL TO THERMALLY
BREAK DOWN AND, AT THE SAME TIME, FLUSHES THE THERMALLY SHOCKED METAL BACK OUT THE DISCHARGE HOLE. THE
DISCHARGED PIECES ARE NORMALLY LESS THAN 10 MICRONS IN SIZE, WHICH IS SMALLER THAN A GRAIN OF SAND. THE
WATER ALSO ACTS AS A HEAT EXCHANGER, I.E. THE ONLY PORTION TO GET HOT IS THE SMALL AREA IN CONTACT WITH THE
TIP OF THE ELECTRODE, UNLIKE DRILLING WHERE HEAT FROM THE BIT TRANSFERS TO THE MATTED PORTION. THE MDM
MAINTAINS EVERYTHING AT AMBIENT TEMPERATURE, EXCEPT WHAT NEEDS TO BE REMOVED.
ISS CAN REMOVE ANY SIZE OR BURN ANY CONFIGURATION, FROM 40 THOUSANDTHS OF AN INCH TO FIVE INCHES IN
DIAMETER IN ONE PASS. LARGER STUDS OR HOLES CAN BE MADE USING MULTIPLE PASSES. ON AVERAGE, MDM IS 40
PERCENT FASTER THAN CONVENTIONAL DRILLING, AND EVEN GLAZED OR HARDENED STUDS OR BOLTS ARE REMOVED
WITH NO PROBLEM UTILIZING THE MDM PROCESS.
PLEASE CONTACT US FOR FURTHER INFORMATION OR TO ARRANGE A DEMONSTRATION OF OUR LABOR SAVING STUD
REMOVAL SERVICES.
METAL DISINTEGRATION REMOVAL TIMES(with nominal thread engagement)
Stud Size MDM Time
2 ” 40 mins.
2-1/2” 1 hr. 40 mins.
3” 2 hrs. 20 mins.
3-1/2” 3 hrs.
4” 3 hrs. 55 mins.
4-1/2” 4 hrs. 10 mins.
5” 5 hrs. 30 mins.
6” 7 hrs. 35 mins.
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Service PortfolioValve Repair
ISS PROVIDES COMPLETE REPAIR OF ALL MAKES AND TYPES OF ISOLATION VALVES, CONTROL VALVES, ACTUATORS AND
POSITIONERS. OUR TRAINED TECHNICIANS UTILIZE THEIR EXPERIENCE, FACTORY TRAINING AND ATTENTION TO DETAIL TO
PROVIDE PROMPT AND RELIABLE VALVE REPAIR SERVICE. OUR EXTENSIVE REPAIR LIBRARIES ASSURE OUR CLIENTS THAT
THEIR VALVES WILL BE REPAIRED PER THE MANUFACTURER’S SPECIFICATIONS.
ISS VALVE REPAIR SPECIALISTS AND MACHINISTS WORK WITH SITE PROJECT MANAGEMENT TO CONTROL COSTS AND MEET
SCHEDULED DEADLINES WHILE PROVIDING MAXIMUM VALUE TO OUR CLIENTS. CALL US TODAY TO SCHEDULE A SITE VISIT
OR TO DISCUSS YOUR VALVE REPAIR NEEDS.
Toll-Free
1.855.RING.ISS 1.855.746.4477
www.beis.com
Cornelius, NC
18611 Starcreek Dr. Cornelius, NC 28031 USA
T 828.748.1792
Beaumont, TX
10903 Boyd Rd. Beaumont, TX 77705USA
T 713.987.9117
Gonzales, LA
10093 Rayco Sanders Rd.Gonzales, LA 70737USA
T 225.644.3227
Milton, FL
6345 Highway 90Milton, FL 32570USA
T 850.626.1530
Deer Park, TX
4900 Railroad St. Deer Park, TX 77536 USA
T 713.987.9117
Nederland, TX
120 N 11 StreetNederland, TX 77627USA
T 409.729.1846
Lake Charles, LA
600 Bayou Pines E, Ste. FLake Charles, LA 70601USA
T 337.433.8522
Kenilworth, NJ
12 Sidney Circle, Kenilworth, NJ 07033USA
T 908.686.6369
Safety, Service, Quality, Experience, TrainingISS The Right Choice