COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination...
Transcript of COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination...
![Page 1: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/1.jpg)
Improving the Quality of Construction, Reducing Costs, and
Facilitating On-time Project Completion
COMMISSIONINGFOR THE NYCSCA
NYCSCA BUILDING SYSTEMS COMMISSIONING
![Page 2: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/2.jpg)
Airpath expertise in:
HVAC Design
HVAC Testing and Balancing
Building Systems Commissioning
Retro-Commissioning (HVAC Investigations and Studies)
HVAC Design Basis Consulting
NYCSCA BUILDING SYSTEMS COMMISSIONING
![Page 3: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/3.jpg)
20 Years of Superior TAB, Design, and Commissioning
New York State Licensed Professional Engineering Firm
N.E.B.B. Certified Commissioning
N.E.B.B. Certified Test & Balance
Other Professional membership affiliations:
USGBC, ASHRAE, IGSHPA
NYCSCA BUILDING SYSTEMS COMMISSIONING
![Page 4: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/4.jpg)
ENGINEERING AND STAFF TRAINING
NEBB Professionals and Supervisors:
Certified annually with up to 24 hours of classroom training and seminars related to NEBB disciplines
NEBB Technicians and Balancers:
Certified every 2 years with mandatory classroom training
NYCSCA BUILDING SYSTEMS COMMISSIONING
![Page 5: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/5.jpg)
Quality Construction
If you could improve the total quality of your schools and facilities without extra costs, would you?
How much do Job Site Construction problems cost you in delays ?
Do you see a deviation in actual installation vs. design specifications? What is the outcome on your costs, schedule, performance and compliance?
What impact does a poorly performing building have on students and faculty? How readily does that become your problem?
What should the NYCSCA be considering?
NYCSCA BUILDING SYSTEMS COMMISSIONING
![Page 6: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/6.jpg)
A Trained Eye on Implementation
Do hard deadlines for School openings leave your projects with
gaping holes?!?
Non-Compliance of School HVAC Systems
Months or years of continued costly fixes
Improper installation
Unseen or mis-evaluated design issues
Poor air quality
Misdirected HVAC facility operations
Lack of proper perspective and understanding of the finished project
Under the gun…………………$...$$....$$$$
NYCSCA BUILDING SYSTEMS COMMISSIONING
![Page 7: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/7.jpg)
Overview of the Commissioning
Process
Commissioning is the administrative act of:
Documentation of NYCSCA Performance Requirements
Evaluation and Documentation of Design Basis and
Contract Drawings
Verifying and Documentation of system installation.
Verifying and Documentation of Equipment Start Up
Verifying and Documentation of Functional performance.
Verifying and Documentation of interactions between
systems and subsystems
Training of Operations and Maintenance.
Commissioning is an Administrative Plan with components customized for
each project to match the requirements of that project.
NYCSCA BUILDING SYSTEMS COMMISSIONING
![Page 8: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/8.jpg)
Commissioning Scope
Commissioning is a flexible process configured to
match each individual project.
Design parameter Documentation
Plan & Spec. Commissioning Review
Installation Verification (FIV)
Operational Performance Tests (OPT)
Functional Performance Tests (FPT)
As Built Verification
NYCSCA BUILDING SYSTEMS COMMISSIONING
![Page 9: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/9.jpg)
System Scope
HVAC Systems
Control Systems
Process Systems
Fire & Smoke Controls
Plumbing Systems
Electrical Systems
Security Systems
Integrated Systems
Other Systems
![Page 10: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/10.jpg)
Project Types
New Construction
Restructuring
Energy Retrofits
I.A.Q. Investigation
HVAC Studies
![Page 11: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/11.jpg)
Functional Performance
Testing (FPT)6
Commissioning Processes
Commissioning Plan•Scope
•Schedule
•Check List Format
•Training Format
Commissioning
Field Coordination
• Coordinate Responsibilities
• Coordinate Schedule
Pre-functional Testing
• Installation Verification
• Test Verification
Commissioning Report
• Activity Reports
• Check Lists
Post Acceptance Test
• Off Season Test
Facilities Training
• Turn Over Documents
• System Procedures
1 5
3
4
8
9
• System Performance Testing
Operational Performance
Testing (OPT)• System Start Up Verification
7
2
Design Phase
• Basis of Design Evaluation
• Drawing Evaluation
• Pre-Submittal Report
PRE DESIGN PHASE – DOCUMENT OWNERS PROJECT REQUIRMENTS
![Page 12: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/12.jpg)
Functional Performance
Testing (FPT)5
Commissioning
Field Coordination
• Coordinate Responsibilities
• Coordinate Schedule
Field Installation
Verification (FIV)
• Installation Verification
• Test Verification
Commissioning Report
• Activity Reports
• Check Lists
Post Acceptance Test
• Off Season Test
Facilities Training
• Turn Over Documents
• System Procedures
4
2
3
7
8
• System Performance Testing
Operational Performance
Testing (OPT)
• System Start Up Verification
6
2
Design Phase• Basis of Design Evaluation
• Drawing Evaluation
• Pre-Submittal Report
1 • Assist Design team in developing documents that are:
• accurately reflecting Owner’s functional needs
• operable, commissionable and maintainable
• clearly communicate to the Contracts their
obligations to participate in and support the
commissioning process
• DPC process involves:
• Development of the owners design intent
• Commissioning Reviews of Design Documents
• Development of Commissioning Specifications
Design Phase
Commissioning Processes
![Page 13: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/13.jpg)
Design Phase
• Basis of Design Evaluation
• Drawing Evaluation
• Pre-Submittal Report Functional Performance
Testing (FPT)5
Commissioning
Field Coordination
• Coordinate Responsibilities
• Coordinate Schedule
Field Installation
Verification (FIV)
• Installation Verification
• Test Verification
Commissioning Report
• Activity Reports
• Check Lists
Post Acceptance Test
• Off Season Test
Facilities Training
• Turn Over Documents
• System Procedures
14
3
4
8
9
• System Performance Testing
Operational Performance
Testing (OPT)
• System Start Up Verification
6
Commissioning Processes
2•Scope
•Schedule
•Check List Format
•Training Format
Commissioning Plan
![Page 14: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/14.jpg)
Commissioning Plan
Identify
Parties
• Owner / General Contractor / Sheet Metal Contractor
• Plumbing Contractor / Electrical Contractor / Fire & Safety
• Piping Contractor / Controls Contractor / Other Relevant Contractors
Systems
• Mechanical Systems / Domestic Water Systems / Plumbing and Waste / Controls / Fire and Safety
Scope
• Description of all systems being commissioned
• Catalog of all scheduled equipment to be commissioned
![Page 15: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/15.jpg)
Commissioning ProcessesExample: Plan and Specification Checklist Report Forms
![Page 16: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/16.jpg)
6
7
• System Performance Testing
Functional Performance
Testing (FPT)5
Commissioning Processes
Commissioning Plan•Scope
•Schedule
•Check List Format
•Training Format
Field Installation
Verification (FIV)
• Installation Verification
• Test Verification
Commissioning Report
• Activity Reports
• Check Lists
Post Acceptance Test
• Off Season Test
Facilities Training
• Turn Over Documents
• System Procedures
15
4 8
Operational Performance
Testing (OPT)
• System Start Up Verification
2
Design Phase
• Basis of Design Evaluation
• Drawing Evaluation
• Pre-Submittal Report
Commissioning
Field Coordination
•Coordinate Responsibilities
•Coordinate Schedule3
![Page 17: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/17.jpg)
Functional Performance
Testing (FPT)6
Commissioning Processes
Commissioning Plan•Scope
•Schedule
•Check List Format
•Training Format
Commissioning
Field Coordination
• Coordinate Responsibilities
• Coordinate ScheduleCommissioning Report
• Activity Reports
• Check Lists
Post Acceptance Test
• Off Season Test
Facilities Training
• Turn Over Documents
• System Procedures
15
3
7
8
• System Performance Testing
Operational Performance
Testing (OPT)
• System Start Up Verification
6
2
Design Phase
• Basis of Design Evaluation
• Drawing Evaluation
• Pre-Submittal Report
Pre-Functional
Testing (PFT)
•Installation Verification
•Test Verification4
![Page 18: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/18.jpg)
Commissioning Processes
• Installation Verification
• Test Verification
Field Installation Verification (FIV) Example Report Forms
![Page 19: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/19.jpg)
Commissioning Processes
Commissioning Plan•Scope
•Schedule
•Check List Format
•Training Format
Commissioning
Field Coordination
• Coordinate Responsibilities
• Coordinate Schedule
Field Installation
Verification (FIV)
• Installation Verification
• Test Verification
Commissioning Report
• Activity Reports
• Check Lists
Post Acceptance Test
• Off Season Test
Facilities Training
• Turn Over Documents
• System Procedures
1
3
4
8
9
7
2
Design Phase
• Basis of Design Evaluation
• Drawing Evaluation
• Pre-Submittal Report
Functional Performance
Testing (FPT)6
•System Performance Testing
5
Operational
Performance Testing
(OPT)
•System Start Up Verification
![Page 20: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/20.jpg)
Commissioning ProcessesExample: Operational and Performance Testing Report Forms
![Page 21: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/21.jpg)
Functional Performance
Testing (FPT)6
Commissioning Processes
Commissioning Plan•Scope
•Schedule
•Check List Format
•Training Format
Commissioning
Field Coordination
• Coordinate Responsibilities
• Coordinate Schedule
Field Installation
Verification (FIV)
• Installation Verification
• Test Verification
Commissioning Report
• Activity Reports
• Check Lists
Post Acceptance Test
• Off Season Test
15
3
4
8
9
• System Performance Testing
Operational Performance
Testing (OPT)
• System Start Up Verification
Facilities Training
•Turn Over Documents
•System Procedures7
2
Design Phase
• Basis of Design Evaluation
• Drawing Evaluation
• Pre-Submittal Report
![Page 22: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/22.jpg)
Commissioning ProcessesExample: Training Verification Report Form
![Page 23: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/23.jpg)
• System Performance Testing
7
Functional Performance
Testing (FPT)6
Commissioning Processes
Commissioning Plan•Scope
•Schedule
•Check List Format
•Training Format
Commissioning
Field Coordination
• Coordinate Responsibilities
• Coordinate Schedule
Field Installation
Verification (FIV)
• Installation Verification
• Test Verification
Post Acceptance Test
• Off Season Test
Facilities Training
• Turn Over Documents
• System Procedures
15
3
4
Commissioning Report
•Activity Reports
•Check Lists8
9
Operational Performance
Testing (OPT)
• System Start Up Verification
2
Design Phase
• Basis of Design Evaluation
• Drawing Evaluation
• Pre-Submittal Report
![Page 24: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/24.jpg)
Functional Performance
Testing (FPT)6
Commissioning Processes
Commissioning Plan•Scope
•Schedule
•Check List Format
•Training Format
Commissioning
Field Coordination
• Coordinate Responsibilities
• Coordinate Schedule
Field Installation
Verification (FIV)
• Installation Verification
• Test Verification
Commissioning Report
• Activity Reports
• Check Lists
Facilities Training
• Turn Over Documents
• System Procedures
15
3
4
8
Post Acceptance Test
•Off Season Test9
• System Performance Testing
Operational Performance
Testing (OPT)
• System Start Up Verification
7
2
Design Phase
• Basis of Design Evaluation
• Drawing Evaluation
• Pre-Submittal Report
![Page 25: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/25.jpg)
Benefits of Commissioning
Improved Contract Enforcement
Improved Quality of Documentation
Reduced O & M Costs
Improved System Performance
Improved School Comfort
Reduced Liability & Warranty Claims
Improved I.A.Q. (Indoor Air Quality)
Future Expansion or Renovation Made Easier
Greater Faculty and Student Satisfaction
NYCSCA BUILDING SYSTEMS COMMISSIONING
![Page 26: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/26.jpg)
Commissioning Costs
100,000 sq. ft. School
$4,000,000 HVAC Design and Construction Costs
Estimated 250 Ton HVAC System
Commissioning Cost
2% - 2.5% of HVAC Construction Cost
$80,000 - $100,000
Traditionally included in HVAC Cost
Final cost will depend on the detail of the scope of work
Average cost of commissioning is approximately
2 to 3 times the test and balance costs.
COST EXAMPLE
NYCSCA BUILDING SYSTEMS COMMISSIONING
![Page 27: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/27.jpg)
Minimum Costs of Not Commissioning
First Year Problem Detection and Solutions Operational problems not discovered at start up
30% of one operator
Second Year Problem Detection and Solutions Operation problems not discovered at start up
15% of one operator
Out of Warranty Expense Repair of items not discovered during the 1st year
Early repair due to incorrect operation
Early repair due to incorrect maintenance
Energy Inefficiency Lack of Calibration & Tuning
Lack of Proper Operation
NYCSCA BUILDING SYSTEMS COMMISSIONING
![Page 28: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/28.jpg)
Implementing Commissioning
Specification– Commissioning Administrator (Division 13000 or 18000)
– Mechanical Commissioning Support Responsibilities (Division 15000)
– Electrical Commissioning Support Responsibilities (Division 16000)
– Vendor Commissioning Support Responsibilities (Equipment Division)
Contract with Owner– Furnished as an Allowance (Preferred way to guarantee quality)
NYCSCA BUILDING SYSTEMS COMMISSIONING
![Page 29: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/29.jpg)
“Quality is Value”
“The Agony of Poor Quality lives
long after the Ecstasy of a Cheap Price.”
NYCSCA BUILDING SYSTEMS COMMISSIONING
![Page 30: COMMISSIONING - AIRPATHairpath.us/NYCSCA_PPT_Commisioning.pdfCommissioning Field Coordination •Coordinate Responsibilities •Coordinate Schedule Pre-functional Testing •Installation](https://reader030.fdocuments.in/reader030/viewer/2022040203/5e8aca3a660fe209fc02fc77/html5/thumbnails/30.jpg)
NEBB Certified Commissioning
The authority in BSC
NYCSCA BUILDING SYSTEMS COMMISSIONING