Commercial Vehicle Systems - grupogra.com¡logo producto... · ABS/EBS Components Cross References...

New For 2007/2008

Trailer Handbook

...for Trailer Aftermarket

Commercial Vehicle Systems

Product Catalogue

• ABS/EBS Schematic

• A18 & KB4TA ABS Blink Code Information

• LSV Setting Instructions

• Knorr-Bremse Service Centre Information

www.knorr-bremseCVS.com

20

08/2009 Edition

Includes cross reference section for OE part numbers

Trailer Handbook

Disclaimer


The information contained in this document is intended for the exclusive use of trained persons within the commercial vehicle industry, and must not be passed on to any third party.

All recommendations regarding products and their servicing or usage are with reference to Knorr-Bremse products and should not be considered applicable to products from other manufacturers.

This information does not purport to be all-inclusive and no responsibility is assumed as a result of its use. We cannot accept any liability nor offer any guarantee regarding data accuracy, completeness or timeliness. The information does not represent any guarantee or ensured characteristics of the Products or Systems described.

No liability can be accepted based on the information, its use, recommendations or advice provided. In no event may we be held liable for any damage or loss except in the case of wilful intent or gross negligence on our part, or if any mandatory legal provisions apply.

Any legal disputes arising from the use of this information shall be subject to German law.

This disclaimer is an English translation of a German text, which should bereferred to for all legal purposes.

Trailer Handbook

Contents

Contents

Air Brake Grease 15Auto Drain Valves 13Charging Valves 10Coulping Heads 5Double Check Valves 8In-line Filter 5Limited Quick Release Valve 9Load Sensing Valves (Air) 7Load Sensing Valves (Mech) 8Park/Shunt Valves 6Pressure Limiting Valves 10Pressure Proportioning Valves 11Pressure Protection Valves 11Quick Release Valves 9Relay Emergency Valves 7Relay Valves 6Shut Off Cocks 12Silencers 14Single Check Valves 9Test Points 14Thread Sealant 15Tilt Drain Valves 13Trailer Air Dryer 5Two Way Control Valve 12

Air Disc Brakes - SAF 33Air Disc Brakes - Schmitz 35Air Disc Brakes - SMB 34Brake Discs 39Caliper Tool Kits 39Carriers 38Grease - For Caliper Assembly 35Pad Kits 37Rationalised Calipers 36

Slack Adjusters - Automatic 40Slack Adjusters - Axle Sets 41Slack Adjusters - Manual 41Slack Adjusters - Self-Setting 42

Control Valves 43Height Limiting Valves 45Levelling Valves 44Lift Axle Control Valves 43Lift Axle Control Valves - MCE 44Linkages 45Raise/Lower Valves 43

Valv

es

ASA

Air D

isc B

rake

sAi

r Sus

pens

ion


ABS Components - KB4T (A18) 16ABS Components - KB4TA-G2 17ABS Modulator 21Diagnostics Equipment - ABS 22Diagnostics Equipment - EBS 22EBS Components - TEBS 4 18EBS Components - TEBS-G2 20Head Board Warning Stickers 22ISO 7638 Connecting Cables 23Retrofit Kits - ABS 23Retrofit Kits - EBS 23Trailer Data Plates 22Wheel Speed Sensor 21

Brake Chambers - Disc 26Brake Chambers - S-cam 24Clamp Rings 25Spring Brakes - Anchorlok Disc 27Spring Brakes - Anchorlok S-cam 25Spring Brakes - Disc 27Spring Brakes - S-cam 24Yokes 26

Adjuster Cap Kits 37Air Disc Brakes - BPW 28Air Disc Brakes - DaimlerChrysler 30Air Disc Brakes - Gigant 32Air Disc Brakes - Hendrickson 32

A18 Trailer System Blink Code Information 47ABS Warning Light Sequences 49Automatic Slack Adjuster Set-up Instructions 53BR550- & BR552 - Setting Instructions 54BR56 (BR5408) Adjustment Instructions 55EBS Warning Light Sequences 49Electrical Plugs - Pin Allocation 46KB4TA-G2 Trailer System Blink Code Information 48Knorr-Bremse Service Centre Information 57Pipe Connection Identification 56S-cam Spring Brake Fitting Instructions 50

BPW Cross References 60DaimlerChrysler Cross References 62Fruehauf Cross References 63Gigant Cross References 64Haldex Cross References 65Hendrickson Cross References 67Meritor Cross References 68SAF Cross References 68Schmitz Cross References 70SMB Cross References 70Wabco Cross References 71

Index 73

Brak

e Ac

tuat

ors

ABS/

EBS

Com

pone

nts

Cros

s Ref

eren

ces

Use

ful I

nfor

mat

ion

Air D

isc B

rake

s

Trailer Handbook

A18 ABS Trailer Braking System - 2S/2M


1. Coupling Head with Filter “Supply”2. Coupling Head with Filter “Control”3. ABS Connection, ISO 76384. Relay Emergency Valve5. Combined Park/Shunt Valve6. Load Sensing Valve7. Air Reservoir, Brakes8. ABS Trailer Module9. Brake Chamber10. Air Disc Brake11. Brake Disc12. Sensing Ring and Wheel Speed Sensor13. Double Check Valve

14. Quick Release Valve15. Spring Brake16. Charging Valve without Feedback17. Air Reservoir, Suspension18. In-line Filter19. 3/2 Control Valve20. Lift Axle Valve - Pneumatically Controlled21. Lift Bellows22. Air Suspension Bellows23. Levelling Valve24. Raise/Lower Valve25. Test Connector

1

Trailer Handbook

KB4TA ABS Trailer Braking System - 2S/2M


1. Coupling Head with Filter “Supply”2. Coupling Head with Filter “Control”3. ABS Connection, ISO 76384. Relay Emergency Valve5. Combined Park/Shunt Valve6. Load Sensing Valve7. ABS Trailer Module8. Air Reservoir, Brakes9. Charging Valve10. In-line Filter

11. Air Reservoir, Suspension12. Test Connector13. Levelling Valve14. Spring Brake 15. Air Disc Brake16. Brake Chamber17. Air Suspension Bellows18. Brake Disc19. Sensing Ring & Wheel Speed Sensor

2

Trailer Handbook

TEBS 4 EBS Trailer Braking System - 2S/2M


1. Coupling Head with Filter, “Supply”2. Coupling Head with Filter, “Control”3. EBS Connection, ISO 76384. Park/Shunt Valve with Emergency Function5. Air Reservoir, Brakes6. EBS Trailer Module7. Brake Chamber8. Spring Brake9. Air Disc Brake 10. Brake Disc11. Sensing Ring and Wheel Speed Sensor

12. Wear Sensor13. Charging Valve14. Air Reservoir, Suspension15. Levelling Valve16. Raise/Lower Valve17. Lift Axle Valve - Electrically Controlled18. Air Suspension Bellows19. Lift Bellows20. Junction Block21. Test Connector22. 24N Connector ISO1185

3

Trailer Handbook

TEBS-G2 EBS Trailer Braking System - 2S/2M


1. Coupling Head with Filter, “Supply”2. Coupling Head with Filter, “Control”3. EBS Connection, ISO 76384. Park/Shunt Valve with Emergency Function (with built-in charging valve)

5. Air Reservoir, Brakes6. TEBS G2 Trailer Module7. Brake Chamber8. Spring Brake9. Air Disc Brake 10. Brake Disc

11. Sensing Ring and Wheel Speed Sensor12. In Pad Wear Sensor13. Air Reservoir, Suspension14. Levelling Valve15. Raise/Lower Valve16. Lift Axle Control Valve17. Air Suspension Bellows18. Lift Bellows19. Junction Block20. Test Connector21. 24N Connector ISO 1185

4

Trailer Handbook

Valves

Coupling Heads

fig 1 fig 2 fig 3 fig 4 fig 5 fig 6

Part No Type No Fig Port sizes A Note

K000952 KU1400 1 M16 x 1.5 A1 with built-in filter K000953 KU1401 1 M16 x 1.5 A2 with built-in filterK000954 KU1410 2 M16 x 1.5 A1 with built-in filterK000957 KU1413 2 M16 x 1.5 A2 with built-in filterII17354 KU1310 3 M16 x 1.5 A1 & A2

K004231 KU4124 3 M16 x 1.5 - tractor unit end onlyII17355 KU1311 4 M16 x 1.5 A1 & A2

K004230 KU4128 4 M16 x 1.5 - tractor unit end onlyEX5 KU2002 5 M22 x 1.5 A1 & A2

114/1X/5 KU2001 6 M22 x 1.5 A1 & A2

A - applicationA1

- semi-trailersA2

- centre-axle & draw-bar trailers

Coup

ling

Hea

ds


In-line Filter & Trailer Air Dryer

Part No Type No Fig Supply Port (s) Delivery port (s) Note

I99660* LA2103 1 M22 x 1.5 M22 x 1.5 with bypass feature800765** 2 1/4”NPTF 1/4”NPTF 10 bar max working pressure

fig 1 fig 2

* - the filter should be cleaned regularly** - fits between the red supply line & the yellow control line, removes moisture from the trailer braking system

In-li

ne F

ilter

& T

raile

r Air

Dry

er

5

Trailer Handbook

Valves

Part No Type No Fig Port sizes Note

Park/Shunt Valves

K015849N00* AE4311 1 M16 x 1.5, M22 x 1.5 (x2) replaces K001664K020123N00* AE4311 2 M16 x 1.5, M22 x 1.5 (x2) includes push in fittings & charging valve (6.0 bar)K015380N00* AE4311 2 M16 x 1.5, M22 x 1.5 (x2) with charging valve (6.0 bar)II36129** AE4247 3 M16 x 1.5 II19802 AE4262 4 M16 x 1.5 red control buttonII19803 AE4261 5 M16 x 1.5 black control buttonII36159 AE4216 6 M22 x 1.5 (voss) often attached to RE valvesII36160 AE4217 6 M16 x 1.5 (voss) often attached to RE valves

* - instruction plate Pt No: Z006845** - red button Pt No: EB001473 black button Pt No: EB001471


Park

/Shu

nt V

alve

s


Part No Type No Fig Supply Delivery Control Note

Relay Valves

fig 1 fig 2 fig 3

I76204 RE1115 1 M22 x 1.5 M16 x 1.5 M16 x 1.5I76202 RE1121 1 M22 x 1.5 M16 x 1.5 M16 x 1.5 I85168 RE1131 1 M22 x 1.5 M22 x 1.5 M16 x 1.5AC574AXY 2 M22 x 1.5 M22 x 1.5 M22 x 1.5 integrated silencer280375DK 3 1/2”NPTF 3/8”NPTF 1/4”NPTF R6 Valve

Rela

y va

lves

6

Trailer Handbook

Valves

Relay Emergency Valves

Part No Type No Fig Supply Delivery Control Predominance

fig 1 fig 2 fig 3 fig 4

AS3100A * 1 M22 x 1.5 M22 x 1.5 M22 x 1.5 0.5 barAS3050A 2 M22 x 1.5 M22 x 1.5 M22 x 1.5 withoutAS3000A 2 M22 x 1.5 M22 x 1.5 M22 x 1.5 0.5 bar281865N** 3 3/4” NPTF (x1) 1/4”NPTF 1/4”NPTF without 1/2” NPTF (x1)SEB01162 AS3054 4 M16 x 1.5 (x1) M16 x 1.5 (x4) M16 x 1.5 without M22 x 1.5 (x1) M22 x 1.5 (x2)SEB00409 AS3018 4 M22 x 1.5 M16 x 1.5 (x4) M22 x 1.5 0.0 bar M22 x 1.5 (x2)SEB00034*** AS3250 4 M16 x 1.5 (x1) M16 x 1.5 (x4) M16 x 1.5 (x2) without M22 x 1.5 (x1) M22 x 1.5 (x2)

* - comes with manoeuvring valve Pt No: AE4232** - supplied with port adaptors*** - comes with DR4501 fitted in port 1

Rela

y Em

erge

ncy

Valv

es


Part No Type No Fig Supply Delivery Control Signal

Air Suspension Load Sensing Valves

fig 1 fig 2

II36836 BR5522 1 M22 x 1.5 M16 x 1.5 (x2) - M12 x 1.5 (x2)SEB00658* BR5503 2 M22 x 1.5 M16 x 1.5 (x4) M16 x 1.5 M12 x 1.5 (x2) M22 x 1.5 (x2)SEB00651** BR5504 2 M16 x 1.5 (x1) M16 x 1.5 (x4) M16 x 1.5 M12 x 1.5 (x2) M22 x 1.5 (x1) M22 x 1.5 (x2)I73358*** BR56 3 M22 x 1.5 M22 x 1.5 - M12 x 1.5

fig 3

* - with relay function & inshot 0.4 bar** - with relay emergency function*** - this valve is factory set to match any coded variant. the code is on the valve’s identification plate e.g. BR56H9G, this code is CRITICAL and must be quoted when ordering

Air S

uspe

nsio

n Lo

ad S

ensin

g Va

lves

7

Trailer Handbook

Valves

Mechanical Suspension Load Sensing Valves

Part No Type No Fig Supply Delivery Control Inshot

fig 1 fig 2 fig 3 fig 4 fig 5

KY890/1 1 M22 x 1.5 M22 x 1.5 - without1111999000* 2 M16 x 1.5 (x1) M16 x 1.5 (x4) M16 x 1.5 without M22 x 1.5 (x1) M22 x 1.5 (x2)KY2248/1 3 M22 x 1.5 M22 x 1.5 - 0.5 bar1111951000 4 M16 x 1.5 M16 x 1.5 - 0.5 barSEB00933** BR4370 5 M22 x 1.5 (x2) M16 x 1.5 (x4) M16 x 1.5 SEB00659*** BR4352 5 M16 x 1.5 (x1) M16 x 1.5 (x4) M16 x 1.5 M22 x 1.5 (x1) M22 x 1.5 (x2)

* - with relay emergency function** - static operation without relay emergency function*** - dynamic operation with emergency function

Mec

hani

cal S

uspe

nsio

n Lo

ad S

ensin

g Va

lves


Part No Type No Fig Port (s) Note

Double Check Valves


1111419000 1 M16 x 1.5 without mounting bracketI40405 AE4105 2 M22 x 1.5 without mounting bracket295358 3 M16 x 1.5 with mounting bracketI85731 AE4146 4 M16 x 1.5 without mounting bracket

Dou

ble

Chec

k Va

lves

8

Trailer Handbook

Single Check Valves

Part No Type No Fig Supply Delivery Note

fig 1

Valves

fig 2

I75598 AE5115 1 M22 x 1.5 (f ) M22 x 1.5 (f )KW2966/1 2 1/2”NPTF (f ) 1/2”NPTF (m)KW3205/1 2 1/2”NPTF (f ) 1/2”NPTF (m) slightly longer body than KW2966/1KW4455/1 2 M22 x 1.5 (f ) M22 x 1.5 (m)

f = female threadm = male thread

Sing

le C

heck

Val

ves


Part No Type No Fig Supply Delivery Exhaust Note

Quick Release Valves

fig 1 fig 2 fig 3

KX1294/1 1 M22 x 1.5 M16 x 1.5 M16 x 1.5KX1294/2 1 M16 x 1.5 M16 x 1.5 M16 x 1.5KX2000/1 1 M22 x 1.5 M22 x 1.5 M22 x 1.51194339 2 M16 x 1.5 M16 x 1.5 (x4) M22 x 1.5 4 port quick release valveI43387* DB2110 3 M22 x 1.5 M22 x 1.5 - limited quick release valve

* - can be adjusted with gauges

Qui

ck R

elea

se V

alve

s

9

Trailer Handbook

Charging Valves

Part No Type No Fig Ports Opening Pressure Note

fig 1

Valves

K000630 DR4256 1 M22 x 1.5 6.0 bar limited feedbackK000644 DR4378 1 M22 x 1.5 6.0 bar non-feedbackK000618 DR4155 1 M22 x 1.5 6.0 bar full feedback

Char

ging

Val

ves


Part No Type No Fig Ports Pressure Setting Note

Pressure Limiting Valves

fig 1 fig 2

1111340000 1 M16 x 1.5 - adjustable 1.5 to 8.0 barI61236 DB1103 2 M22 x 1.5 5.3 bar adjustable 1.5 to 8.0 bar

adjustable delivery out

Pres

sure

Lim

iting

Val

ves

10

Trailer Handbook

Pressure Protection Valves

Part No Fig Ports Pressure Setting Note

fig 1

Valves

277147N 1 1/4”NPTF 4.4 bar277148DK 1 1/4”NPTF 5.8 bar adjustable 2.0 to 6.9 bar277227N 1 1/4”NPTF 5.1 bar

Pres

sure

Pro

tect

ion

Valv

es


Part No Type No Fig Ports Reduction Ratio

Pressure Proportioning Valves

fig 1

I86154 DB2115 1 M22 x 1.5 1.50:1I86155 DB2116 1 M22 x 1.5 1.15:1I86156 DB2118 1 M22 x 1.5 1.35:1I86158 DB2122 1 M22 x 1.5 1.25:1

Note - is available in various ratios & are NOT interchangeable! correct part number is essential

Pres

sure

Pro

port

ioni

ng V

alve

s

11

Trailer Handbook

Valves

Shut Off Cocks

fig 1

I28323 AE2100 1 M22 x 1.5 with one shut off positionII33261 AE2110 1 M22 x 1.5 with two shut off positions

Part No Type No Fig Ports Note Shut

Off

Cock

s


Part No Type No Fig Ports Note

Two Way Control Valve

fig 1

I67763 AE1109 1 M12 x 1.5 black button

Two

Way

Con

trol

Val

ve

12

Trailer Handbook

Valves

Auto Drain Valves

fig 1

Part No Fig Ports Note

KX2068/1 1 1/2”NPTF (m)KX2068/2 1 3/8”NPTF (f )KX2068/8 1 M16 x 1.5 (f )

m - male threadf - female thread

Auto

Dra

in V

alve

s


Part No Fig Ports Note

Tilt Drain Valves

fig 1

KW2350/1 1 1/2”NPTFKW2350/2 1 M22 x 1.5

Tilt

Dra

in V

alve

s

13

Trailer Handbook

Valves

Test Points

Part No Type No Fig Port(s) Note

fig 1 fig 2 fig 3

KW4282/2 1 M16 x 1.5 (m)KW3405/1 3 1/4”NPTF (m)SEB00255 ZB1220 3 M16 x 1.5 male & female thread, male thread tapered

m - male thread

Test

Poi

nts


Part No Fig Thread Note

Silencers


0484210002000 1 M16 x 1.5SIL68B 2 M22 x 1.5SIL68ASP 3 snap on1188230 4 3/8”BSP1188231 4 1/2”BSP

Sile

ncer

s

14

Trailer Handbook

Valves

Air Brake Grease

Part No Fig Note

fig 1

DS508/3 1 500 gramsDS508/1 1 3000 grams

Note - Air Brake Grease is NOT to be used on Knorr-Bremse Calipers

Air B

rake

Gre

ase


Part No Fig

Thread Sealant

fig 1

1189001 1 Thre

ad S

eala

nt

15

Trailer Handbook

ABS/EBS Components

A18 ABS Trailer System (KB4T)

Part No Type No Fig Description Note

fig 1 fig 2

II36413 ES2005 1 ECU & ABS Module complete with ECU & ABS ModulatorsII37090N00 BR9233 2 ABS Modulators Only ECU NOT included

Note - ECU not sold separately

A18

ABS

Trai

ler S

yste

m (K

B4T)


Part No Fig Description Note

A18 Connecting Cables

fig 1 fig 2

2264462386000 1 15 metre ISO power supply cable complete with ISO 7638 socket2264462373000 2 modulator & sensor cables complete A1

8 Co

nnec

ting

Cabl

es

16

Trailer Handbook

ABS/EBS Components

KB4TA-G2 ABS Trailer System

Part No Type No Fig Description Note

fig 1

K004246* ES1305 1 KB4TA ABS Module complete no spare parts available

* - available in retro fit kit Pt No: KB4TA

KB4T

A-G

2 AB

S Tr

aile

r Sys

tem


Part No Type No Fig Description Length Note

KB4TA -G2 Connecting Cables

fig 1 fig 2 fig 2

2264462398100 1 power supply cable 14 m complete with ISO 7638 socketK016660N00 2 X1 connecting cable - has stop lamp & warning light cableII367563000 EK3130 3 sensor extension cable 3 m KB

4TA-

G2

Conn

ectin

g Ca

bles

17

Trailer Handbook

ABS/EBS Components

TEBS 4 EBS Trailer System

Part No Type No Fig Description

fig 1

II39798PG ES2050 1 2S-4M/2M EBS trailer moduleII39782PG ES2053 1 2S-4M/2M-3M trailer module with RSP (Roll Stability Program)

Note - these modules require programming, for this you require Knorr-Bremse ECU Talk® software Pt No: KB915

TEBS

4 E

BS T

raile

r Sys

tem


Part No Type No Fig Length Description

TEBS 4 Connecting Cables

fig 1 fig 3fig 2 fig 4 fig 5 fig 6 fig 7

Note - all cables are available in different lengths & connection, please call Technical Services Tel: 01179 846222RTR - return to ride heightLAC - lift axle control

TEBS

4 C

onne

ctin

g Ca

bles

II3674112000 EK3110 1 12m ISO 7638 power supply cable complete with socketII3674115000 EK3110 1 15m ISO 7638 power supply cable complete with socket

II367397 EK3100 2 - X1 ISO 7638 & 24N + 6m diagnostic wiring harnessII39815F4 EK3107 3 - X1 ISO 7638 & 24N + 6m diagnostic wiring harnessII40391F2 EK3108 4 - X1 ISO 7638 & 24N wiring harnessII367381 EK3101 5 - X1 ISO 7638 & 6m diagnostic wiring harness

II397873 EK3122 6 6m X2 auxiliary cable - Aux 1: RTR - Aux 2: LACK002953 EK3142 7 3m X2 auxiliary cable - Aux 1: control for 3rd modulator (4S/3M)K002954 EK3142 7 6m X2 auxiliary cable - Aux 1: control for 3rd modulator (4S/3M)II397883 EK3123 7 6m X2 auxiliary cable - Aux 1: RTR or LAC

18

Trailer Handbook

ABS/EBS Components

TEBS 4 Connecting Cables

fig 1

TEBS

4 C

onne

ctin

g Ca

bles

II367563000 EK3130 1 3m sensor extension cableII367564000 EK3130 1 4m sensor extension cableII3675612000 EK3130 1 12m sensor extension cable


Note - all cables are available in different lengths & connection, please call Technical Services Tel: 01179 846222


Trai

ler I

nfor

mat

ion

Mod

ule

(TIM

)


Trailer Information Module (TIM)

fig 1

II39810FSP EZ1035 1 TIM with fixed cable (as shown)KB914 1 TIM with fixed cable + adaptor cable for older trailersKB925 1 TIM retro fit kit complete with TIM & X1 connecting cable

Note - NOT interchangeable with TEBS G2 TIM

19

Trailer Handbook

ABS/EBS Components

TEBS G2 EBS Trailer System

fig 1

TEBS

G2

EBS

Trai

ler S

yste

m


Note - these modules require programming, for this you require Knorr-Bremse ECU Talk® software.

For part numbers please call Knorr-Bremse Technical Services Tel: 0117 9846 222


TEBS

G2

Conn

ectin

g Ca

bles

Part No Fig Length Description

TEBS G2 Connecting Cables

fig 1

K008430N00 1 10m ISO 7638 power supply cableK008431N00 1 13m ISO 7638 power supply cable

K002274 2 2m X2 Aux cable, RTR or LACK002275 2 6.5m X2 Aux cable, RTR or LACK002276 2 10m X2 Aux cable, RTR or LACK021340N00 3 - X2 Aux cable (RTR/LAC), stop lamp & “Traction Help” with diagnostic

II367563000 4 3m Sensor extension cableII367564000 4 4m Sensor extension cable

K002287N00 5 - X2 Plug assembly (pins NOT included)

Note - NOT interchangeable with TEBS 4 power cablesRTR - Return To Ride height functionLAC - Lift Axle Control

20

fig 2 fig 3 fig 4

fig 5

Trailer Handbook

ABS/EBS Components

TEBS G2 Trailer Information Module (TIM G2)

fig 1

Part No Fig Description

TEBS

G2

Trai

ler I

nfor

mat

ion

Mod

ule

(TIM

G2)

K009166N00 1 Trailer Information Module (TIM G2)

Note - NOT interchangeable with TEBS 4 TIM



ABS Modulator & Wheel Speed Sensor

fig 1

ABS

Mod

ulat

or &

Whe

el S

peed

Sen

sor

fig 2 fig 3

II37091N00 BR9234 1 used for the 3rd ABS Modulator on TEBS 4 & TEBS G2

0486000134000 2 wheel speed sensor with mounting bushII16774 3 mounting bush for wheel speed sensor

21

Trailer Handbook

ABS/EBS Components

Trailer Data Plates & Warning Stickers

Part No Fig Description

Trai

ler D

ata

Plat

es &

War

ning

Stic

kers


KBP2172/1 1 “EBS with RSP” stickerKBP2153/2 2 ISO 7638 headboard warning stickerKBP2146/2 3 aluminium chassis data plateII39797F 4 silver foil data plate (requires ECU Talk® software to print)



ABS/EBS Diagnostics

fig 1

ABS/

EBS

Dia

gnos

ticsfig 2 fig 3 fig 4 fig 5

II36381 EZ1022 1 blink code switch used on various ABS systemKBP2240/1 2 ABS diagnostic handbook, contains blink codes & wiring diagrams for all Knorr-Bremse ABS systems (including truck & buses)KB914 3 for reading faults codes on TEBS4 ONLYKB915* 4 diagnostics software for TEBS 4 & all connecting cablesK009166N00 5 for reading fault codes on TEBS G2 ONLY

22

* - comes with training, which can be carried out on the customers premises

Trailer Handbook

ABS/EBS Components

ABS/EBS Retrofit Kits


ABS/

EBS

Retr

ofit k

itsfig 1 fig 2 fig 3

K023164B90 KB4TA 1 ABS retrofit kit, contains ABS ECU/module & all power cables + RE ValveKB908* 2 EBS retrofit kit, contains TEBS Module without RSP, park/shunt valve & all power cables KB909* 2 EBS retrofit kit, contains TEBS Module with RSP & park/shunt valve all power cablesKB940* 3 EBS retrofit kit, contains TEBS Module without RSP & all power cables

* - when carrying out an EBS retrofit kit the ECU of the TEBS Module requires programming, for this you require a Brake Calculation. For further information contact Knorr-Bremse Technical Services Tel: 01179846222RSP - Roll Stability Programe

Note - Installation of a retrofit kit is a notifiable alteration. A VTG10 form must be completed & sent to VOSA. The trailer must also be signed off by an official Knorr-Bremse service centre or authorised agent (page 57 for Service Centres).


Part No Fig Description Note

Tractor to Trailer Connecting Cables

fig 1

Trac

tor T

o Tr

aile

r Con

nect

ing

Cabl

es

fig 2 fig 3

K002290 1 ISO 7638 socket & pinsK018857K50 1 ISO 7638 socket & pins with screw type terminals1194511SP 2 15 pin to 24N & 24SKB7638 3 7 pin connecting cable ADR approved

23

Trailer Handbook

Brake Actuators

S-Cam Brake Chambers

S-Ca

m B

rake

Cha

mbe

rs

Part No Type No Type Port(s) Stroke A B Diaphragm

II39906FA BZ3259 12 M16 x 1.5 75mm M16 x 1.5 190mm -II33457A BZ3374 16 M16 x 1.5 75mm M16 x 1.5 190mm 16LSII33782A BX3419 20 M16 x 1.5 75mm M16 x 1.5 190mm 20LSII33442A BX3535 24 M16 x 1.5 75mm M16 x 1.5 190mm 24LSII33783A BX3538 24 M16 x 1.5 75mm M16 x 1.5 190mm 24LSII33488A BX3607 30 M16 x 1.5 75mm M16 x 1.5 190mm 30LS30010077/A** 24 1/4”NPTF 75mm 5/8”UNF 190mm -

A - push rod threadB - push rod length* - without mounting & push rod nuts, but with push rod bellow** - double diaphragm chamber

Double Diaphragm Brake Chamber


S-Cam Spring Brake

S-Ca

m S

prin

g Br

ake

Part No Type No Type Port(s) Stroke A B Diaphragm

II37272 BZ9324 16/24 see note 57/57mm M16 x 1.5 300mm C60491II37274 BX9400 20/24 see note 57/57mm M16 x 1.5 300mm C60489II37276 BX9402 20/30 see note 57/57mm M16 x 1.5 300mm C60489II37029 BX9509 24/24 M16 x 1.5 64/64mm M16 x 1.5 200mm C72337II37277 BX9519 24/24 see note 57/57mm M16 x 1.5 300mm B64322II37279 BX9521 24/30 see note 57/57mm M16 x 1.5 300mm B64322 II37281 BZ9657 30/30 see note 64/64mm M16 x 1.5 300mm B75383

A - push rod threadB - push rod lengthNote - this spring brake comes complete with yoke (pin dia 14mm) & port adaptors (M22 voss, M22 x 1.5 & M16 x 1.5).

24

Trailer Handbook

Brake Actuators

Anchorlok Double Diaphragm Spring Brakes

Anch

orlo

k D

oubl

e D

iaph

ragm

Spr

ing

Brak

es

Part No Type Port(s) Stroke A B Diaphragm Portion

2024GCMSS 20/24 M16 x 1.5 57/57mm M16 x 1.5 241mm 234099K 2024GPM2024GCSS 20/24 3/8”NPTF 57/57mm 5/8”UNF 241mm 234099K 2024GP2424GCLS 24/24 3/8”NPTF 64/64mm 5/8”UNF 241mm 234100K 2424GP2424GCMLS 24/24 M16 x 1.5 64/64mm M16 x 1.5 241mm 234100K 2424GPM2430GCLS 24/30 3/8”NPTF 64/64mm 5/8”UNF 241mm 234100K 2430GP2430GCMLS 24/30 M16 x 1.5 64/64mm M16 x 1.5 241mm 234100K 2430GPM2430GCMEXLS 24/30 M16 x 1.5 75/75mm M16 x 1.5 241mm 24LS 2430GPMEXLS3030GCLS 30/30 3/8”NPTF 64/64mm 5/8”UNF 241mm 234101K 3030GP3030GCMLS 30/30 M16 x 1.5 64/64mm M16 x 1.5 241mm 234101K 3030GPM

A - push rod threadB - push rod length


Clam

p Ri

ngs

Clamp Rings

Part No Fig Type Note

fig 1 fig 2

SK2950/8 1 24 one piece clampSK2950/9 1 30 one piece clamp SK2950/7 2 20 two piece clamp1133M005-CA* 2 20 two piece clamp1127M005-CA* 2 24 two piece clamp1126M005-CA* 2 30 two piece clamp

* - Anchorlok clamp rings

25

Trailer Handbook

Yoke

s

Yokes

Part No Fig Thread Size Pin Dia Jaw Width Note

Brake Actuators

269700 1 M14 x 1.5 16mm 14.7mm272917 1 M16 x 1.5 12.60mm 14.7mm274520 1 5/8”UNF 13.7mm 14.7mm295517 1 M16 x 1.5 14.0mm 14.7mm295518 1 M14 x 1.5 14.0mm 14.7mm205948 1 1/2”UNF 1/2” 9/16”228791DK 1 5/8”UNF 1/2” 9/16”267086 1 M16 x 1.5 16.0mm 15.2mm11M018M 2 M16 x 1.5 14.0mm 14.5mm Anchorlok yoke1185157 4 M16 x 1.5 12.5mm 14.7mm228790DK 5 5/8”UNF 1/2” 9/16” longer thread than 228791SEB01316 6 M16 x 1.5 14.0mm 14.5mm complete with nuts & washers



Air D

isc B

rake

Cha

mbe

rs

Air Disc Brake Chambers

Part No Type No Type Port(s) Stroke Diaphragm Note

II31782SP BS3251 14 M16 x 1.5 (radial) 57mm C67204 with mounting nutsII38924F BS3361 16 M16 x 1.5 (axial) 57mm C72596 without mounting nutsII14535SP BS3300 16 M16 x 1.5 (radial) 57mm C72956 with mounting nutsII38111F BS3321 16 M16 x 1.5 (radial) 57mm C72596 without mounting nutsII15229SP BS3350 18 M16 x 1.5 (radial) 57mm B493632 with mounting nutsII31098SP BS3404 20 M16 x 1.5 (radial) 57mm C60489 with mounting nutsII31099 BS3453 22 M16 x 1.5 (radial) 57mm C52066 without mounting nutsII30618 BS3509 24 M16 x 1.5 (radial) 57mm B64322 without mounting nutsII31100 BS3551 27 M16 x 1.5 (radial) 57mm C72568 without mounting nuts

Note - when fitting chamber to caliper always position one drain hole open & facing down

26

Trailer Handbook

Air Disc Brake Spring Brake

Brake Actuators

Part No Type No Type Port(s) Stroke Diaphragm

II31783SP BS9297 14/16 M16 x 1.5 57/57mm C67204 II31227SP BS9397 16/16 M16 x 1.5 57/57mm C60491II38595F BS9375 16/16 M16 x 1.5 57/57mm C60491II31663 BS9349 18/16 M16 x 1.5 57/57mm B493632II30619SP BS9304 16/24 M16 x 1.5 57/57mm C60491II35736 BS9356 18/24 M16 x 1.5 57/57mm C66410II31407000 BS9404 20/24 M16 x 1.5 57/57mm C60489II31226 BS9451 22/24 M16 x 1.5 57/57mm C52066II31097 BS9426 20/30 M16 x 1.5 57/57mm C60489II31408SP BS9503 24/24 M16 x 1.5 57/57mm B64322


Air D

isc B

rake

Spr

ing

Brak

e


Anch

orlo

k D

oubl

e D

iaph

ragm

Spr

ing

Brak

es

Anchorlok Double Diaphragm Spring Brakes

Part No Type No Type Port(s) Stroke Diaphragm Note


II39355FSP BS7309 16/24 M16 x 1.5 57/57mm C72596 with mounting nutsII38120FSP BS7350 18/24 M16 x 1.5 57/57mm C72596 with mounting nuts

27

Trailer Handbook

BPW

Air

Disc

Bra

kes

Air Disc Brakes

BPW Air Disc Brakes

Type No Part No Pad Kit Guide Pin Kit Tappet/Boot Kit RC Caliper/Carrier

SB6520 II34161 II376580062 (1) II328090062 (2) K010604 K003780 / K001493 II39046F II376580062 (1) II328090062 (2) K010604 K003780 / K001105 SB6530 II34162 II376580062 (1) II328090062 (2) K010604 K003779 / K001493 II39047F II376580062 (1) II328090062 (2) K010604 K003779 / K001105 SB6528 II37690 II376580062 (1) II328090062 (2) K010604 K002923 / K004206 II39048F II376580062 (1) II328090062 (2) K010604 K002923 / K004206 K000005 II376580062 (1) II39769F0062 K010604 K002923 / K004206 SB6538 II37691 II376580062 (1) II328090062 (2) K010604 K002924 / K001497 II39049F II376580062 (1) II328090062 (2) K010604 K002924 / K001497 K000006 II376580062 (1) II39769F0062 K010604 K002924 / K001497

(1) - These are Jurid pads see page 37 for other pad types.(2) - User may have fitted metal cap kit, so use II39769F0062 kit.R C = Rationalised Caliper (Caliper only, NO carrier NO pads).

Note - Pad retaining springs should NEVER be re-used - this can cause excessive abutment wear.


SB6548 II39266F II376580062 (1) II39769F0062 K010604 K003780 / K001105 K000115 II376580062 (1) K000375 K010604 K003780 / K001105 Z0017671 II376580062 (1) II39769F0062 K010604 K003780 / K001105 SB6558 II39267F II376580062 (1) II39769F0062 K010604 K003779 / K001105 K000116 II376580062 (1) K000375 K010604 K003779 / K001105 Z0017672 II376580062 (1) II39769F0062 K010604 K003779 / K001105 SB6582 K000584 II376580062 (1) K000375 K010604 K002923 / K004206 SB6592 K000585 II376580062 (1) K000375 K010604 K002924 / K001497 SB7581 II19727 II180220062 K000132 K010604 K003784 / K001505 SB7591 II19728 II180220062 K000132 K010604 K003783 /K001505 SB7708 II34598 II180220062 II358510062 K010604 K003784 / K002756 SB7718 II34599 II180220062 II358510062 K010604 K003783 / K002756

SB7762 II37029 II180220062 II328090062 (2) K010604 K003784 / K001521 Z0011581 II180220062 II39769F0062 K010604 K003784 / K001521 K000007 II180220062 II39769F0062 K010604 K003784 / K001521

SB7762 K000719 K004476 II39769F0062 K010604 K003784 / K001521

BPW

Air

Disc

Bra

kes

28

Trailer Handbook

BPW Air Disc Brakes


SB7772 II37030 II180220062 II328090062 (2) K010604 K003783 / K001521 Z0011582 II180220062 II39769F0062 K010604 K003783 / K001521 K000008 II180220062 II39769F0062 K010604 K003783 / K001521 K000720 K004476 II39769F0062 K010604 K003783 / K001521

SN6507 K004526 K011469 - Key pad K000472 K010603 K003780 / K004679 K001545 II376580062 (1) K000472 K010603 K003780 / K004679 K003662 K011469 - Key pad K000472 K010603 K003780 / K004679

SN6517 K004527 K011469 - Key pad K000472 K010603 K003779 / K004679 K001546 II376580062 (1) K000472 K010603 K003779 / K004679 K003663 K011469 - Key pad K000472 K010603 K003779 / K004679

BPW

Air

Disc

Bra

kes

Air Disc Brakes




BPW

Air

Disc

Bra

kes

SN6529 K003672 K011469 - Key pad K000472 K010603 K003780 / K001105 K001117 II376580062 (1) K000472 K010603 K003780 / K001105

SN6529 K004161 II376580062 (1) K000472 K010603 K003780 / K001105 SN6539 K003673 K011469 - Key pad K000472 K010603 K003779 / K001105 K001118 II376580062 (1) K000472 K010603 K003779 / K001105 K004162 II376580062 (1) K000472 K010603 K003779 / K001105 SN6552 K002515 K011469 - Key pad K000472 K010603 K013204 / K004679 SN6562 K002516 K011469 - Key pad K000472 K010603 K013203 / K004679 SN7084 K000870 K004476 K000472 K010603 K003784 / K001521 SN7094 K000871 K004476 K000472 K010603 K003783 / K001521 SN7164 K002246 K004476 K000472 K010603 K003786 / K004680 K003664 K004476 K000472 K010603 K003786 / K004680 K009281 K015946 - Key pad K000472 K010603 K003786 / K004680

SN7174 K002247 K004476 K000472 K010603 K003785 / K004680 K003665 K004476 K000472 K010603 K003785 / K004680 K009282 K015946 - Key pad K000472 K010603 K003785 / K004680

SN7183 K002517 K004476 K000472 K010603 K003786 / K004680

SN7193 K002518 K004476 K000472 K010603 K003785/ K004680

29

Trailer Handbook

BPW Air Disc Brakes


BPW

Air

Disc

Bra

kes

Air Disc Brakes

SK7001 K001908 K015947 - Key pad K000472 K010603 K012633 / K012619 K009746 K015947 - Key pad K000472 K010603 K012633 / K012619 SK7011 K001909 K015947 - Key pad K000472 K010603 K012634 / K012619 K009747 K015947 - Key pad K000472 K010603 K012634 / K012619

SK7004 K009744 K015947 - Key pad K000472 K010603 K012633 / K012619 K003453 K004169 K000472 K010603 K012633 / K012619 SK7014 K009745 K015947 - Key pad K000472 K010603 K012634 / K012619 K003454 K004169 K000472 K010603 K012634 / K012619




DaimlerChrysler Air Disc Brakes

Dai

mle

rChr

ysle

r Air

Disc

Bra

kes


SB6540 II39036F II376580062 (1) K000132 K010604 K003780 / K001494 SB6550 II39037F II376580062 (1) K000132 K010604 K003779 / K001494 SB6566 K000212 II376580062 (1) II39769F0062 K010604 K013174 / K000690 SB6576 K000213 II376580062 (1) II39769F0062 K010604 K013173 / K000690 SB7724 II35401 II180220062 II328090062 (2) K010604 K003782 / K000026 II38350F II180220062 II328090062 (2) K010604 K003782 / K000026 II39264F II180220062 (1) II328090062 (2) K010604 K003782 / K000026 SB7800 Z0017521 II180220062 II39769F0062 K010604 K003782 / K000027

SB7810 Z0017522 II180220062 II39769F0062 K010604 K003781 / K000027

30

Trailer Handbook

DaimlerChrysler Air Disc Brakes


Air Disc Brakes

Dai

mle

rChr

ysle

r Air

Disc

Bra

kes

SB7734 II35402 II180220062 II328090062 (2) K010604 K003781 / K000026 II38351F II180220062 II328090062 (2) K010604 K003781 / K000026 II39265F II180220062 (1) II328090062 (2) K010604 K003781 / K000026

SN6527 K001081 II376580062 (1) K000472 K010603 K013174 / K000690 SN6537 K001082 II376580062 (1) K000472 K010603 K013173 / K000690 SN7028 Z0010911 II180220062 K000472 K010603 K003782 / K000027 SN7038 Z0010912 II180220062 K000472 K010603 K003781 / K000027




Dai

mle

rChr

ysle

r Air

Disc

Bra

kes

SN7029 K000447 II180220062 (1) K000472 K010603 K013182 / K001275 K000445 II180220062 K000472 K010603 K003782 / K001275

SN7039 K000448 II180220062 (1) K000472 K010603 K013181 / K001275 K000446 II180220062 K000472 K010603 K003781 / K001275

SK7007 K010277 K013745 K004100 K010603 K012633 / K013742

SK7017 K010278 K013745 K004100 K010603 K012634 / K013742

31

Trailer Handbook

Gigant Air Disc Brakes


Air Disc Brakes

Gig

ant A

ir D

isc B

rake

s

SB7929 K000822 II180220062 (1) K000375 K010604 K003782 / K000026 SB7939 K000823 II180220062 (1) K000375 K010604 K003781 / K000026

SN6542 K001338 II376580062 (1) K000472 K010603 K003780 / K000690 SN6552 K001339 II376580062 (1) K000472 K010603 K003779 / K000690 SN7105 K001115 II180220062 (1) K000472 K010603 K003782 / K000026 SN7115 K001116 II180220062 (1) K000472 K010603 K003781 / K000026 SN7142 K001413 II180220062 K000472 K010603 K003782 / K000026 SN7152 K001414 II180220062 K000472 K010603 K003781 / K000026




Hendrickson Air Disc Brakes

Hen

dric

kson

Air

Disc

Bra

kes


SB7904 K000320 II180220062 K000375 K010604 K003784 / K004678 SB7914 K000321 II180220062 K000375 K010604 K003783 / K004678

32

Trailer Handbook

SAF Air Disc Brakes


Air Disc Brakes

SAF

Air D

isc B

rake

s

SB6527 II37686 II376580062 K000132 K010604 K003780 / K001494 Z0011451 II376580062 II39769F0062 K010604 K003780 / K001496 Z0016511 II376580062 II39769F0062 K010604 K003780 / K000690 SB6537 II37687 II376580062 K000132 K010604 K003779 / K001494 Z0011452 II376580062 II39769F0062 K010604 K003779 / K001496 Z0016512 II376580062 II39769F0062 K010604 K003779 / K000690 SB7767 II37080 II180220062 II328090062 (2) K010604 K003784 / K000026 II37421 II180220062 II328090062 (2) K010604 K003784 / K000026 Z0011471 II180220062 II39769F0062 K010604 K003784 / K000026

SB7777 II37081 II180220062 II328090062 (2) K010604 K003783 / K000026 II37422 II180220062 II328090062 (2) K010604 K003783 / K000026 Z0011472 II180220062 II39769F0062 K010604 K003783 / K000026




SAF

Air D

isc B

rake

s

SB7801 II37808 II180220062 II328090062 (2) K010604 K003782 / K000026 Z0011491 II180220062 II39769F0062 K010604 K003782 / K000026 SB7811 II37809 II180220062 II328090062 (2) K010604 K003781 / K000026 Z0011492 II180220062 II39769F0062 K010604 K003781 / K000026

SN6546 K001442 II376580062 K000472 K010603 K003780 / K000690 SN6556 K001443 II376580062 K000472 K010603 K003779 / K000690 SN7067 K000476 II180220062 K000472 K010603 K003782 / K000026 SN7077 K000477 II180220062 K000472 K010603 K003781 / K000026

SN7085 K000872 II180220062 K000472 K010603 K003784 / K000026 SN7095 K000873 II180220062 K000472 K010603 K003783 / K000026

SK7002 K003400 K004169 K004100 K010603 K012633 / K004099 SK7012 K003401 K004169 K004100 K010603 K012634 / K004099

33

Trailer Handbook

SMB Air Disc Brakes


Air Disc Brakes

SMB

Air D

isc B

rake

s


SB7784 II37390 II180220062 (1) II328090062 (2) K010604 K003782 / K001525 SB7794 II37391 II180220062 (1) II328090062 (2) K010604 K003781 / K001525 SB7901 K000138 II180220062 (1) II328090062 (2) K010604 K003782 / K001531 K000550 II180220062 (1) K000375 K010604 K003782 / K001531 K002118 II180220062 (1) K000375 K010604 K003782 / K001531

SB7911 K000139 II180220062 (1) II328090062 (2) K010604 K003781 / K001531 K000551 II180220062 (1) K000375 K010604 K003781 / K001531 K002119 II180220062 (1) K000375 K010604 K003781 / K001531




SMB

Air D

isc B

rake

s


SN7106 K001142 II180220062 (1) K000472 K010603 K003782 / K001531 SN7116 K001143 II180220062 (1) K000472 K010603 K003781 / K001531 SN7163 K002167 II180220062 (1) K000472 K010603 K003782 / K001525 SN7173 K002168 II180220062 (1) K000472 K010603 K003781 / K001525

34

Trailer Handbook

Schmitz Air Disc Brakes


Air Disc Brakes

Schm

itz A

ir D

isc B

rake

s

SK7026 K001481 K004169 K004100 K010603 K012633 / K007475 SK7036 K001482 K004169 K004100 K010603 K012634 / K007475




Assembly Grease

Part No Fig Qty Colour Note

Asse

mbl

y G

reas

e

fig 1 fig 2

II14525 - 5 g white used on caliper guide pinsII32868 1 500 g white used on caliper guide pinsII32793 - 5 g green used on SB type rubber bush ONLYZ000046 2 500 g green used on SB type rubber bush ONLY

35

Trailer Handbook

Rationalised Calipers

Type No Part No Pad Kit Guide Pin Kit Tappet/Boot Kit

Air Disc Brakes

Ratio

nalis

ed C

alip

ers

SB6401RC K002923 II376580062 K000375 K010604 SB6411RC K002924 II376580062 K000375 K010604 SN6555RC K003825 K000464 K000472 K010603 SN6565RC K003826 K000464 K000472 K010603 SN6573RC K003779 K000464 K000472 K010603 SN6563RC K003780 K000464 K000472 K010603 SN6570RC K013173 K004476 K000472 K010603 SN6580RC K013174 K004476 K000472 K010603



SN6571RC K013204 K011469 K000472 K010603

SN6581RC K013203 K0011469 K000472 K010603 SN7185RC K003781 II180220062 K000472 K010603 SN7195RC K003782 II180220062 K000472 K010603 SN7186RC K003783 K001104 K000472 K010603 SN7196RC K003784 K001104 K000472 K010603 SN7187RC K003785 K004476 K000472 K010603 SN7197RC K003786 K004476 K000472 K010603 SN7189RC K003795 II180220062 K000472 K010603 SN7199RC K003796 II180220062 K000472 K010603

SN7300RC K013181 K001104 K000472 K010603 SN7310RC K013182 K001104 K000472 K010603 SK7042RC K012633 K015947 K004100 K010603

SK7052RC K012634 K015947 K004100 K010603

Ratio

nalis

ed C

alip

ers

36

Trailer Handbook

Pad Kits

Part No Fig Caliper Material Note

Air Disc Brakes

Pad

Kits

II180220062 3 SB/SN 7 Jurid-539FF Not for SN calipers using keypadK001104 3 SB/SN 7 Ferodo-455 Not for SN calipers using keypadK000543 3 SB 7 Ferodo-4569 For some SMB axles - no keypadK015946 4 SN 7 Textar-T3030 Keypad BPWK004476 3 SB/SN 7 Textar-T3030

K015947 5 SK 7 Textar-T3030 Keypad BPWK004169 6 SK 7 Jurid-539-FF29 For caliper without keypad II376580062 2 SB/SN 6 Jurid-539-20 Not for SN calipers using keypadK000464 2 SB/SN 6 Ferodo-4550 Not for SN calipers using keypadK002733 2 SB/SN 6 Textar-T3030 Not for SN calipers using keypadK011469 1 SN 6 Textar-T3030 Keypad - BPW

Pad Kit Contents:- Axle set of brake pads fitted with patended pad retaining springs- Two pad retainer bars- Two sets of retaining pin, washer & split pin- Two new adjuster caps (to suit both old & new style caliper)- Adjuster adapter

92.5mm

210.8mmfig 1 fig 2

92.5mm

210.8mmfig 3

109.5mm

247.6mmfig 4

109.5mm

247.6mm

fig 5

102.1mm

210.8mmfig 6

102.1mm

210.8mm


Breakaway Adjuster Old Level Cap New Level Cap

A

Adjuster Cap Kits

Adju

ster

Cap

KitsPart No Fig A Note

K000945 1 38mm contains new level cap, old level cap & breakaway adjuster (10 off each)K000029 1 38mm SB/SN contains new level cap & breakaway adjuster (10 off each)K003902 1 35mm SK7 contains new level cap & breakaway adjuster (10 off each)

fig1

37

Trailer Handbook

Carriers

Part No Fig Caliper A B C D Main User

Air Disc Brakes

Carr

iers


fig 5 fig 6 fig7 fig 8

fig 9 fig 10

K000690 1 SB6/SN6 6 M16 x 1.5 M16 x 1.5 1L, 1R SAFK002979 1 SB6/SN6 6 M16 x 1.5 M16 x 1.5 none SMBK001105 1 SB6/SN6 6 M16 x 1.5 M16 x 1.5 none BPWK000027 2 SB7/SN7 6 M16 x 1.5 M16 x 1.5 1L, 1R DC (Discos axles)K004680 3 SB7/SN7 6 M16 x 1.5 M16 x 1.5 none BPWK001505 4 SB7/SN7 6 M18 x 1.5 M16 x 1.5 none BPW

A - Number of mounting holesB - Carrier to axle threadsC - Carrier to caliper threadsD - Counter sunk holes


K001525 5 SB7/SN7 4 M20 x 1.5 M16 x 1.5 none SMBK000026 6 SB7/SN7 6 M16 x 1.5 M16 x 1.5 1L, 1R SAF, DC (Discos axles)K001531 6 SB7/SN7 6 M16 x 1.5 M16 x 1.5 none SMBK004099 7 SK7 6 M16 x 1.5 M16 x 1.5 1L, 1R SAFK001521 8 SB7/SN7 6 M18 x 1.5 M16 x 1.5 none BPWK004678 9 SB7/SN7 6 M20 x 1.5 M16 x 1.5 none HendricksonK001275 10 SB7/SN7 6 M16 x 1.5 M16 x 1.5 1L, 1R DCK001494 - SB6/SN6 6 M16 x 1.5 M16 x 1.5 none DC (Discos axle)K001493 - SB6/SN6 6 M16 x 1.5 M16 x 1.5 none BPWK001496 - SB6/SN6 6 M16 x 1.5 M16 x 1.5 1L, 1R SAFK001497 - SB6/SN6 5 M16 x 1.5 M16 x 1.5 1R BPWK004206 - SB6/SN6 5 M16 x 1.5 M16 x 1.5 1L BPW

38

Carr

iers

Trailer Handbook

Air Disc Brakes

Fig 1 Fig 2 Fig 3

Brake Discs

Part No Fig D T(t) T(k) T(i) S(new) S(min) L(k) B Brak

e D

iscs

II379830061 1 430 159.5 335 290 45 37 12 10 x Ø23II376380061 2 430 132.5 238 197 45 37 12 10 x M14 x 1.5K005938 3 430 130 168 131 45 37 12 12 x Ø19 & 3 x M12 x 1.5

BPW & Schmitz SB7/SN7 DaimlerChrysler SB7/SN7 SAF SB7/SN7

Note - all measurements are in Millimeters (mm)


Air Disc Brake Tool Kits

Calip

er To

ol K

its

Part No Fig A Note

Fig 1 Fig 2

II37951004EN ZB9032 1 for servicing “SB” type calipers, includes service manual & videoK016947 ZB9036 2 for servicing “SN” type calipers, includes service manual & video

39

Trailer Handbook

Slack Adjusters (Automatic)


fig 1

Part No Fig Spline Hole(s) Hand Hole Centre Opposite side

Slac

k Ad

just

ers (

Auto

mat

ic)

fig 2 fig 3 fig 4 fig 5 fig 6 fig 7 fig 8 fig 9 fig 10 fig 11

fig 12 fig 13 fig 14 fig 15 fig 16 fig 17 fig 18 fig 19 fig 20 fig 21

KB1000 1 A 14.0 x 5 L & R 115/127/140/153/205 -KB1005 2 A 14.0 x 6 L & R 120/135/150/165/180/250 -KB1010 3 A 14.0 x 6 L & R 120/135/150/165/180/250 -KB1015 4 A 14.0 x 4 L & R 125/150/180/210 -KB1020 5 B 14.0 x 3, 16.0 x 1 L & R 105/129/153/215 -KB1025 17 A 14.0 x 3, 16.0 x 1 L & R 105/129/153/215 -KB1030 - A 14.0 x 6 L & R 105/125/140/155/180/250 -KB1035 3 A 14.0 x 5 L & R 125/150/180/210/250 -

A - 10 SAE 1-1/2”-10cB - 37 Spline (fine)


KB1040 14 A 14.0 x 5 L & R 105/129/153/181/215 -KB1045 19 A 14.0 x 6 L & R 120/135/150/165/180/250 -KB1050 5 B 14.0 x 3, 16.0 x 1 L & R 105/129/153/215 -KB1055 8 A 14.0 x 5 L & R 105/129/153/181/215 -KB1060 14 A 12.8 x 5 L & R 105/129/153/181/215 -KB1065 13 A 12.8 x 4 L & R 127/152/178/203 -KB1070 15 A 14.0 x 2, 16.0 x 1 L & R 118/142/215 -KB1075 16 A 14.0 x 5 L & R 125/150/180/210/250 -KB1080 10 A 14.0 x 4 L & R 127/152/176/200 -KB1085 7 A 14.0 x 3 L 125/150/180 KB1090KB1090 7 A 14.0 x 3 R 125/150/180 KB1085KB1095 9 A 14.0 x 3 L & R 105/129/153 -KB1100 8 A 14.0 x 5 L & R 105/129/153/181/215 -KB1110 20 A 14.0 x 3 R 127/152/178 KB1160KB1115 18 A 14.0 x 3 R 151/179/203 KB1120KB1120 11 A 14.0 x 3 L 153/181/205 KB1115KB1130 21 A 14.0 x 3 R 127/152/178 KB1135KB1135 21 A 14.0 x 3 L 127/153/179 KB1130KB1160 20 A 14.0 x 3 L 127/152/178 KB1110KB1170 6 A 14.0 x 3 L & R 127/141/153 -

Slac

k Ad

just

ers (

Auto

mat

ic)

40

Trailer Handbook


Slack Adjusters (Automatic) Axle Sets


Slac

k Ad

just

ers (

Auto

mat

ic) A

xle

Sets

fig 1 fig 2 fig 3 fig 4 fig 5 fig 6 fig 7 fig 8

KB1000D 1 A 14.0 x 5 L & R 115/127/140/153/205 -KB1005D 2 A 14.0 x 6 L & R 120/135/150/165/180/250 -KB1010D 3 A 14.0 x 6 L & R 120/135/150/165/180/250 -KB1015D 4 A 14.0 x 4 L & R 125/150/180/210 -KB1020D 5 B 14.0 x 3, 16.0 x 1 L & R 105/129/153/215 -KB1025D 7 A 14.0 x 3, 16.0 x 1 L & R 105/129/153/215 -KB1030D A 14.0 x 6 L & R 105/125/140/155/180/250 -KB1045D 6 A 14.0 x 6 L & R 120/135/150/165/180/250 -



Slack Adjusters (Manual)


Slac

k Ad

just

ers (

Man

ual)

fig 1 fig 2

1194360 1 A 14.0 x 4 L & R 127/152/177/203 -1194361 1 A 1/2” x 4 L & R 127/152/177/203 -1194362 2 A 1/2” x 4 L & R 127/152/177/203 -1194363 2 A 14.0 x 4 L & R 127/152/177/203 -

A - 10 SAE 1-1/2”-10c

41

Trailer Handbook

Self-setting Automatic Slack Adjusters

Self-setting Automatic Slack Adjusters


Self-

sett

ing

Auto

mat

ic S

lack

Adj

uste

rs

fig 1 fig 2 fig 3 fig 4 fig 5 fig 6 fig 7 fig 8


KB1500 1 A 14.0 x 6 L & R 120/135/150/165/180/250 -KB1505 2 A 14.0 x 5 L & R 115/127/140/153/205 -KB1510 3 B 14.0 x 3,16.0 x 1 L & R 105/129/153/215 -KB1515 4 A 14.0 x 6 L & R 105/125/140/155/180/250 -KB1520 5 A 14.2 x 3, 16.2 x 1 L & R 105/129/153/215 -KB1525 6 A 14.0 x 4 L & R 125/150/180/210 -KB1530 7 B 12.7 x 2 L & R 125/150 -KB1535 8 A 14.2 x 4 L & R 125/140/155/180 -

www.knorr-bremseCVS.com 42

Trailer Handbook

Air Suspension/Lift Axle Control

Raise/Lower Valves

Part No Type No Fig Supply Port(s) Delivery Port(s) Note

Raise

/Low

er V

alve

s

fig 1

I86024* SV3115 1 M16 x 1.5 M16 x 1.5 single circuit valve with one leverI83153* SV3111 2 M16 x 1.5 M16 x 1.5 dual circuit valve with one leverK002018 ** SV3240 3 M22 x 1.5 M16 x 1.5 manual operation with test point

* - handle repair kit Pt No: TS660** - handle repair kit Pt No: II36226004

fig 2 fig 3


Lift Axle Control Valves

Part No Type No Fig Supply Port(s) Delivery Port(s) Control Port(s) Note

Lift

Axle

Con

trol

Val

ves

fig 1 fig 2 fig 3 fig 4 fig 5

SEB00662 AE1124 1 M12 x 1.5 M12 x 1.5 - K008546* AE1141 2 M16 x 1.5 M16 x 1.5 - used on TEBS 4 1194130 3 M14 x 1.5 M14 x 1.5 M10 x 1.5 normally open1194131 3 1/4” BSP 1/4” BSP 1/8” BSP normally closedI30092 WKV-2I30092 3 M14 x 1.5 M14 x 1.5 M10 x 1.5 normally openI30093 WKV-2I30093 3 1/4” BSP 1/4” BSP 1/8” BSP normally openK017224N00** AE1141 4 - - - used on TEBS-G2K015384N00** AE1141 5 - - - used on TEBS-G2K019882N00** AE1141 5 - - - used on TEBS-G2

* - solenoid kit Pt No: II36167008** - all ports are 8mm push fits

43

Trailer Handbook


MCE Lift Axle Control Valves

Part No Type No Port(s) Note

MCE

Lift

Axl

e Co

ntro

l Val

ves

LS1500 MCE1 8mm (push in fittings) semi automatic, manual raise, automatic lowerLS1500-10 MCE1 10mm (push in fittings) semi automatic, manual raise, automatic lowerLS2000 MCE2 8mm (push in fittings) fully automatic, automatic raise, automatic lowerLS2000-10 MCE2 10mm (push in fittings) fully automatic, automatic raise, automatic lower


Levelling Valves

Part No Type No Fig Supply Port(s) Delivery Port(s) Control Port(s) Note

Leve

lling

Val

ves

fig 1 fig 2

I87823 SV1307 1 M12 x 1.5 M12 x 1.5 - II19425 SV1395 1 M12 x 1.5 M12 x 1.5 - with increased flow rateII36114* SV1465 2 M12 x 1.5 M12 x 1.5 x2 M12 x 1.5 M16 x 1.5 M16 x 1.5 x1II36115* SV1466 2 M12 x 1.5 M12 x 1.5 x2 M16 x 1.5 M16 x 1.5 x1 -

* - with datum adjustment & height limitation (adjustable 20 to 50 degrees)

44

Trailer Handbook


Height Limiting Valves

Part No Type No Port(s) Upper Connection Lower Connection

Hei

ght L

imiti

ng V

alve

s

I83425 AE1122 M12 x 1.5 M8 threaded rod 4.2mm holeI60496 AE1103 M12 x 1.5 M8 threaded rod M8 threaded rod


Linkages

Part No Type No Fig Note

Link

ages


fig 7 fig 8

KW3027/1 1 SKW3027/1 comes with mounting nutsSEB00256 ZB3117 2 K001406 3 KX1037/1 4 single axle LSV lower linkageKX1178/1 5 tandem/tri axle LSV lower linkageKX1125/1 6II19099 ZB3130 7 300mm lever lengthII19422 ZB3131 8 300mm lever length

45

Trailer Handbook

Useful Information

Electrical Plugs - Pin Allocation

Elec

tric

al P

lugs

- Pi

n Al

loca

tion

ISO 7638 ISO 1185 (24N-24V) ISO 3731 (24S-24V)

1(red) - Positive (modulator)2(black) - Positive (ECU)3(yellow) - Negative (ECU)4(brown) - Negative (modulator)5(white) - Warning device (lamp)6(white/green) - Data line CAN H7(white/brown)- Data line CAN L

1(white) - Common return2(black) - L/H side lights3(yellow) - L/H indicator lamps4(red) - Stop lamps5(green) - R/H indicator lamps6(brown) - R/H side lights7(blue) - Trailer braking control

1(white) - Common return2(black) - Spare3(yellow) - Reversing lamps4(red) - Power supply5(green) - Sensing device with common return6(brown) - Spare7(blue) - Rear fog lamps

Haldex, Knorr, Wabco EBS Systems


1(red) - Positive (modulator)2(black) - Positive (ECU)3(yellow) - Negative (ECU)4(brown) - Negative (modulator)5(white) - Warning device (lamp)6 - Spare7 - Spare

Knorr Haldex Wabco

1(purple) - Positive (modulator)2(red) - Positive (ECU)3(yellow) - Negative (ECU)4(white) - Negative (modulator)5(black) - Warning device (lamp)6 - Spare7 - Spare

Note: Haldex pin 1 is a 12 Amp fused pin

1(red) - Positive (modulator)2(red/white)- Positive (ECU)3(brown/blue)- Negative (ECU)4(brown) - Negative (modulator)5(yellow/blue) - Warning device (lamp)6 - Spare7 - Spare

Spare

Spare Spare

SpareSpare

Spare

ISO 7638 5 Pin Wiring

Elec

tric

al P

lugs

-Pin

Allo

catio

n

46

Trailer Handbook

ECU Part No.: ES2005 / II36413

By the means of a blink code adaptor (Part No.: EZ1022), connected to the diagnostic socket fitted as standard in the wiring harness,A blink code display may be initiated (i.e. a sequence of flashes on the LED built into the blink code adaptor switch or on the towing vehicles trailer ABS warning lamp).With the ECU powered (ignition on), Wait at least 1 second then press the diagnostic button of the blink code adaptor switch for between 2 & 5 seconds, then release.Note: ECU stores only one fault code.

To erase the stored fault code the diagnostic button must be pressed & held during & for approx 2 seconds after power up of the system.

If the blink code adaptor switch is connected to a system that has no faults stored, then the LED will flash constantly indicating a correctly functioning system.

Note: If the ECU is replaced with a new unit, the trailer ABS warning lamp will stay on even though there are no stored faults in the ECU. This is normal for safety reasons. A new ECU needs to confirm that both wheel speed sensors are physically working, therefore , it will not turn the warning lamp off until the trailer moves.The following procedure should be followed:-Connect the electrical plugs ISO 7638 & ISO 1185 (24N) to the trailer-Drive the vehicle combination to approx 30 km/h, apply the footbrake & bring the trailer to a complete stop, with the foot brake constantly applied. Release the foot brake. The warning lamp will go out providing the dynamic sensor check has been successfully completed.

A18

Trai

ler S

yste

m B

link

Code

Info

rmat

ion

Useful Information

A18 Trailer System Blink Code Information


Block 1 Block 2

Blink code Configuration Blink code ABS Fault

2 2S/2M 1 No faults 2* Wheel speed sensor (left) 3* Wheel speed sensor (right) 8 Modulator valve (left) 9 Modulator valve (right)

11 ECU/Modulator ground 12 Power supply 13 Fault in equipment connected “UNI” circuit 14 ECU internal fault

* If the ECU detects an excessive air gap between the sensor & sensing ring, the last pulse is of double the normal length (approx. 0.4s)

A18

Trai

ler S

yste

m B

link

Code

Info

rmat

ion

47

Trailer Handbook

KB4T

A Tr

aile

r Sys

tem

Blin

k Co

de In

form

atio

n

Useful Information

KB4TA Trailer System Blink Code Information

ECU Pt No: ES1305/K004246

- Ensure that the ABS is powered via the IS0 7638 connection.- Apply and release the brake pedal at 1 second intervals: a) 3 times to read current active faults b) 4 times to read stored faults- After a period of 5 seconds the blink codes will be displayed.- Observe the trailer ABS lamp in the towing vehicle and record the blink code sequence.- A description of each blink code is shown in the table below.- After rectifying any faults, check that the trailer ABS warning lamp in the towing vehicle is not illuminated after turning the ignition off & on. This may necessitate driving the vehicle over 10km/h.

Note: Blink code information is only available when the stop lamp power option and either 2S/2M or 4S/3M ABS are configured.


1st Blink Code 2nd Blink Code

Code Location Code Description

1 All 1 No faults present2 Sensor SL 1 Wheel speed sensor air gap too big3 Sensor SR 2 Loss of wheel speed sensor signal4 Sensor SAL 3 Noisy wheel speed sensor signal5 Sensor SAR 4 Short or open circuit wheel speed sensor 5 Tyre size differential out of range 6 Wheel speed sensor configuration error

6 Power 1 Voltage too high 2 Voltage too low 3 Excessive resistance on ISO 7638 pin 1

7 Modulator 22 2 Exhaust solenoid short or open circuit8 Modulator 21 3 ABS valve installation error9 AUXI01/Modulator 2 4 Valve configuration error

10 Common 1 Internal short to ground 2 AUXI01 or modulator 2 short to ground 3 ABS valve dynamic error-all valves 4 Excessive ABS activity 5 AUXI01 or modulator 2 short to battery

11 ECU 1 Internal error 2 Configuration error

12 AUXI01 1 Short or open circuit13 AUXI02

14 System 2 Service interval exceeded

KB4T

A Tr

aile

r Sys

tem

Blin

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de In

form

atio

n

48

Trailer Handbook

ABS A18 System

ABS KB3-TA System

KB4TA ABS System

Approx 2sIgnition On

Note: If the light continues to stay on, this indicates there is an active fault in the ABS system.

ECU Part no: ES2005/II36413



ECU Part no: ES2001/II36383 ES2002/II36384Not shown in catalogue



OR



Light will stay on until approx 7-10 km/h

Useful Information

ABS Warning Light Sequences

ABS

War

ning

Lig

ht S

eque

nces


TEBS 4 EBS System


Note: If the light continues to stay on, this indicates there is an active fault in the EBS system.

OR



Light will stay on until approx 7-10 km/h

EBS Warning Light Sequences

EBS

War

ning

Lig

ht S

eque

nces



TEBS-G2 EBS System

49

Trailer Handbook

Safety instructions for service work

Please carefully follow the instructions on the next pages & also refer to the relevant safety instructions for repair work on commercial vehicles, especially for jacking up & securing the vehicle. DO NOT under take any of this work, unless you have been trained.

Before starting service work on a brake actuator, ensure the service brake & parking brake are not applied and the wheels are chocked to ensure the vehicle the cannot roll away.

1. Removal of old spring brake

Check that the hand brake valve lever is in the “run” position (brakes released).Fully wind off the parking brake spring using the release bolt - see fig 1 (NG3 type) fig 2 (Anchorlok type).NG3 type - Using a 24mm spanner, rotate the wind off bolt in an anti-clockwise direction DO NOT EXCEED 35Nm TORQUE.

Anchorlok type - Remove the dust cover plug from the rear of the chamber to uncover the release tool keyhole. Remove release tool assembly from the side pocket of the chamber. Insert the release tool through the keyhole on the rear of the chamber. Turn release tool 1/4 turn clockwise to lock in position. Pull on release tool to ensure the tool is properly seated in the pressure plate. Assemble release tool stud washer & nut on release tool finger tight. To wind off the spring brake tighten release tool nut clockwise with a hand wrench & make certain push rod is retracting, DO NOT EXCEED 47Nm TORQUE

Fig 1 Fig 2

Useful Information

S-Cam Spring Brake Fitting Instructions

S-Ca

m S

prin

g Br

ake

Fitt

ing

Inst

ruct

ions


Make sure hand valve is in the “off” - Park position. Disconnect air hoses from ports 11 & 12 taking careful note of which hose is Connected to each port.

Remove split pin & yoke pin from yoke assembly.

Unscrew & remove spring brake mounting nuts & remove washers (if fitted) -NUTS & WASHERS MUST NOT BE RE-USED.

Remove spring brake from vehicle.

2. Determine the correct push rod length from the old unit

In order to measure the push rod length , the parking brake spring MUST be in the fully wound off condition - See section 1 for instructions.

Measure the distance between the push rod end & the mounting face. If the old unit has a yoke welded to the push rod, measure between the yoke pin centre line & the mounting faceNote: If the old unit is damaged, it is possible that the push rod is not fully retracted. To check for this, push the push rod into the unit & hold it there whilst taking this measurement.

3. Selection of correct size of replacement spring brake

Refer to actuator section of this catalogue, if you have problems identifying the chamber, Please call Technical Service 01179 846222.

Continued on next page...

50

S-Ca

m S

prin

g Br

ake

Fitt

ing

Inst

ruct

ions

Trailer Handbook

Useful Information


S-Ca

m S

prin

g Br

ake

Fitt

ing

Inst

ruct

ions

4. Installation of replacement spring brake

A. Check parking brake spring is fully wound off.

Important - Do not cut the push rod to length until the parking brake spring is fully wound off. Check that the wind off bolt is fully wound out as shown in section 1, fig 1/2. If it is not. Follow the instructions in section 1 - Removal of old spring brake.

B. Push rod length.

The measured length, from section 2 above, should now be marked on the push rod of the replacement unit. However, if the dimension included the old welded yoke, firstly screw on a new yoke & adjust it to the same dimension - measured to the yoke pin centre line. Mark the push rod to allow for full thread engagement of the yoke.Saw the push rod to the marked length with a hacksaw & finally, using a suitable file, clean the end thread to accept the yoke.

C. Air port & clamp ring orientations.

If the replacement spring brake clamp & air port positions are different to those on the original unit, the following procedure must be carefully followed.IMPORTANT - Before any adjustments are made to the air port or clamp ring angles, the parking brake spring MUST be fully wound off - see instructions in section 1 above.

Remove the push rod lock nut & place a suitable metal tube (not supplied by Knorr-Bremse) over the push rod.


Replace & hand tighten the lock nut against the tube end then rotate it 2 or 3 more turns to relieve the load of the service return spring. The clamp ring fasteners can now be loosened so that it is possible to reposition the spring case & clamp ring as required.

Ensure the clamp ring is correctly located before tightening the fasteners. Tighten the clamp ring fasteners to 12+/-2Nm.

Remove the lock nut & the tube from the push rod.

Fully apply & release air to port 11 approximately 10 times.

Re-tigthen the clamp ring fasteners to NG3 type: 17 +/-2Nm, Anchorlok type: 40Nm.

Check for leakage by applying a soap solution around the clamp ring. NO LEAKAGE IS ALLOWED.

D. Preparation of the replacement unit before installation.

Make a final check that the replacement unit matches the original in respect of air port angle, clamp angle & push rod length.

Fit the yoke assembly but do not tighten the lock nut.

Check that the parking brake spring is fully wound off - see instructions in section 1 above.

Check that the mounting bracket surface is not cracked, damaged or bent. Assemble the spring brake to the mounting bracketTighten the mounting nuts to 180 +/- 20Nm.Do not re-use the old nuts.Important: Washers are not supplied. In case you decide to use washers, they must fitted between the mounting nuts & the mounting bracket - NEVER between the spring brake & the mounting bracket.

S-Ca

m S

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Inst

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51

Trailer Handbook

E. Setting of yoke assembly

Check that the yoke thread is fully engaged on the push rod.Rotate the yoke assembly so that its jaw is correctly aligned with the slack adjuster.Wind the slack adjuster to meet the yoke. Never pull the yoke & push rod to meet the slack adjuster.Note: This applies to manual & to auto slack adjusters.

After applying grease to the yoke pin & yoke holes, insert yoke pin into yoke assembly & fit the new split pin. Ensure the legs of the split pin are spread so that it cannot fall out.

Finally, tighten the push rod nut to a maximum of 70Nm.

F. Connection to the air circuit

Pipes can now be connected, take care to connect the service brake hose to air port 11 & the parking brake hose to air port 12. Fittings should be tightened to 40+/-5 Nm & checked to ensure no leakage.

G. Release the power spring

Move the hand control valve lever to the “run” position (brakes released).

Rotate the release bolt clockwise for NG3 type chamber (Max 30Nm) or wind the nut anti-clockwise for Anchorlok type chamber.

Useful Information


S-Ca

m S

prin

g Br

ake

Fitt

ing

Inst

ruct

ions


Move hand control lever to the “park” position (brakes applied).

Before driving the vehicle, perform several applications of the service & parking brake.Note: Refer to the vehicle manufacturers instruction for any further recommendations regarding correct adjustment of the brakes & checks for correct operation.

S-Ca

m S

prin

g Br

ake

Fitt

ing

Inst

ruct

ions

52

Trailer Handbook

Useful Information

Auto Slack Adjuster Set-up Instructions

Auto

Sla

ck A

djus

ter S

et-u

p In

stru

ctio

ns

Stage 1A. Grease the camshaft spline

B. Check that the brake chamber push rod is in its fully released position. With spring brakes a minimum pressure of 6 bar is required in the system to ensure that the piston is fully released.

C. The new slotted anchor bracket supplied with the auto slack adjuster should be fitted to the existing camshaft bracket but not tighten.Note: Different brackets, which may be handed, are used with different axles. Knorr-Bremse ASA are supplied with the Appropriate bracket.

Stage 2D. Fit the ASA onto the camshaft, so that the arrow on the Housing points in the direction of the application of the ASA & the control arm end mates with the anchor bracket.

E. Wind the ASA into the clevis on the brake chamber piston rod by rotating the hexagon on the ASA in a clockwise direction until the hole in the ASA coincides with the holes in the clevis.

F. Fit the clevis pin into the clevis through the ASA & secure . The pin should rotate freely when no load is applied.


Stage 3G. Rotate the control arm as far as possible, following the Direction of the arrow cast on the ASA body. Do not hammer the control arm.The indicator A on the control arm should now be aligned with notch B in the cover plate.

H. With out moving the position of the control arm, fix the anchor bracket in place by tightening the mounting bolts.

Stage 4I. Adjust the clearance by rotating the hexagon on the ASA clockwise (1) until the brake lining touches the drum, then back off by rotating the hexagon a 3/4 turn anti-clockwise (2).Backing off produces a loud clicking noise.

J. Fit the lining wear indicator (C) in a vertical position.

K. Secure the ASA on the camshaft ensuring it is not pinched or restricted.

L. Check that the ASA is functioning by applying the brakes a few times. The ASA is working when the hexagon rotates Clockwise on the return stroke.

Auto

Sla

ck A

djus

ter S

etup

Inst

ruct

ions

53

Trailer Handbook

Before Setting Valve

1) Read and understand these instructions fully before starting work. 2) The values of the Inlet pressure and the Laden and Unladen Outlet pressures will be needed, along with the corresponding Air Bag pressures. These will be available from the Load Sensing Valve Plate or the Vehicle Manufacturer. 3) Ensure that all normal safety precautions are observed, particularly when setting the Valve in situ on a vehicle.4) A source of clean dry air at the Inlet port will be needed. 5) Only BR550- Valves have the Static/Dynamic switch. This must be set to ‘S’ for trailer applications. 6) For BR550- Valves, the Outlet pressures should be measured at the Test Connection. There is no need to plug the Delivery ports. 7) For BR552- Valves, the Outlet pressure must be measured at a Delivery Port 2 and the other Port 2 must be plugged. 8) All references to clockwise/anticlockwise refer to looking directly at the adjuster. 9) There must be ready access to Port 43, the Valve’s Air Suspension Test Connection, if fitted, and all of the adjusting screws. Note: The position of Port 43 will vary from one part number to another.

V1

V2

Useful Information

BR550- & BR552- Setting Instructions

BR55

0- &

BR5

52- S

ettin

g In

stru

ctio

ns


Setting The Unladen Brake Pressure

10) Slacken locknut (a) and unscrew (A) to the dimension to suit the part number as shown in the drawing above. Retighten Locknut (a) to prevent leakage during testing. 11) Undo screws (b) and (c) using a 2.5mm Allen key. 12) Apply V2 to give the required Unladen Air Bag pressure on gauge PG2. 13) Apply V1 to give the required Inlet pressure on gauge PG1. 14) Check that gauge PG3 shows the required Unladen Outlet pressure. 15) If adjustment is necessary, release V1 and V2, hold (C) with a suitable spanner and turn (B) (clockwise to increase the pressure). 16) Repeat steps 13 to 15 as necessary. 17) Release V1 and V2.

Setting The Laden Brake Pressure

18) Apply V2 to give the required Laden Air Bag pressure on PG2.19) Apply V1 to give the required Inlet pressure on PG1.20) Check that PG3 shows the required Laden Outlet pressure.20.1) If the pressure is too low release V1 and V2, hold (B) with a suitable spanner and turn (C) (anticlockwise to increase pressure). Or20.2) If the pressure is correct release V1 and move to step 22.21) Repeat steps 19 and 20 as necessary.22) Using V2, reduce the pressure on PG2 to approximately 0.3 bar below the Laden Air Bag pressure.23) Apply V1 to give the required Inlet pressure on PG1 and check that PG3 shows a pressure lower than the Laden Outlet pressure. 23.1) If the pressure has dropped release V1 and V2 and move to step 25.OR23.2) If PG3 still shows the laden Outlet pressure release V1, hold (B) with a suitable spanner and turn (C) clockwise. Then repeat steps 19 to 23.24) Release V1 and V2.

BR55

0- &

BR5

52- S

ettin

g In

stru

ctio

ns


54

Trailer Handbook

Useful Information

BR550- & BR552- Setting Instructions

BR55

0- &

BR5

52- S

ettin

g In

stru

ctio

ns

Final Check

25) Repeat the “Setting the Unladen Brake pressure” section.26) Repeat the “Setting the Laden Brake pressure” section.27) PLEASE NOTE: It may be necessary to repeat the adjustments of (B) and (C) several times in order to set the valve correctly for the Unladen and Laden conditions.

Setting The Minimum Brake Pressure (simulation of failed air suspension)

28) Ensure that zero pressure is shown on PG2.29) Apply V1 to give the required Inlet pressure on PG1.30) Slacken locknut (a) and adjust (A) until PG3 shows a pressure of 0.2 bar lower than the Unladen Outlet pressure. 31) Release V1. 32) Apply V2 to give the Unladen Bag pressure. Tighten the screws (b) and (c).33) Release V2. 34) Tighten locknut (a).

Every effort has been made to ensure that this information is correct but we reserve the right to amend or change it without notice.


Adjusting Procedure1. Please read safety instructions on page 4 before carrying out any work on the vehicle.2. Connect test rig as shown in fig 1.3. Refer to chassis plate for pressure settings.

Fig 1

Adjusting Unladen Pressure1. Remove connection from port 4.2. Ensure that screw A is in contact with spring.3. Apply inlet pressure to port 1. Read outlet pressure at port 2.4. Adjust stop screw B as required.5. Repeat steps 3 & 4 as necessary.

Adjusting Laden Pressure1. Connect port 4. Apply laden suspension pressure.2. Apply inlet pressure to port 1. Read outlet pressure at port 2.3. Adjust screw A as required.4. Repeat steps 2 & 3 as necessary.

Check1. Apply unladen suspension pressure.2. Read brake inlet & outlet pressures.3. Apply laden suspension pressure.4. Read brake inlet & outlet pressures.

Note: Release brake input pressure during each adjustment to screws A & B.

Port 1Port 2

Port 4

This valve can NOT be re-set ONLY adjusted, due to the internal workings

BR56

(BR5

408)

Adj

ustm

ent I

nstr

uctio

ns

BR56 (BR5408) Adjustment Instructions

55

Trailer Handbook

Pipe Connection Identification

International Standard ISO6786 (1980) is used to ensure the uniform identification of the pipe connections on air braking system components.

These Connections Are:

0 -Suction Connection1 -Supply or Inlet Port2 -Delivery Port3 -Exhaust to Atmosphere4 -Pilot or Signal Connection5 -Spare6 -Spare7 -Antifreeze Liquid Connection8 -Compressor Lubricating Oil Connection9 -Compressor Coolant Connection

21 -Would be delivery port No 1,22 -Would be delivery port No 2,41 -Would be signal connection No 1,42 -Would be signal connection No 2, etc.

A second digit may be used to identify similar connections, i.e.,

Useful Information

Pipe

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Trailer Handbook

Knorr-Bremse UK Service Centres

CheshireAM BellSam GreavesHawkshead Quarry, Leek Old Rd, Sutton, Macclesfield, Cheshire, SK11 0JB01260 253 232

DewsburyH & P ListerPeter ListerEmbassy Garage, Battye St, Off Leeds Rd,Dewsbury, WF13 1PD01924 454 595

GlasgowMackenzies LtdGordon MackenzieSomerville Street, Cambuslang, GlasgowG72 7EB0141 641 9504

AyrshireGrant Welsh CommercialsGrant WelshUnit 12B, Olympic Buss Pk, Drybridge Rd, Dundonald, Kilmarnock, Ayrshire, KA2 9BE01563 851 015

AberdeenH.F. MoirDerek MoirBirchwood Works, Kinellar, AberdeenAB21 0SH01224 790 411

BelfastRent-A-MercNorman McBride87 Dargan Rd, Harbour Ind Est,BelfastBT3 9JU028 9077 9755

BerwickshireBilly CoweBilly CoweTower Farm, Cockburnspath, BerwickshireTD13 5YU01368 830 242

CheshireBibbys CommercialsColin MurraySherbrook House, Winwick House,Warrington,Cheshire, WA3 7EW01925 762 143

GloucestershireCollett Transport ServicesAndy CollettBibstone Farmhouse, Cromhall, Wotton Under Edge,Gloucestershire, GL12 8AE01454 269 606

CardiffTanners ElectricsPhil TannerWhittle Rd, Leckworth Ind Est, CardiffCF11 8AT02920 225 580

Billingham ClevelandNorth East Truck & VanWalter WhealdonCowpen Bewley Rd, Haverton Hill, Billingham Cleveland, TS23 4EX01642 370 555

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At Your Service!

CarlisleTitterington Truck & TrailerPeter TitteringtonUnit 7 Sandysike, Longtown, CarlisleCA6 5SR01228 792 600

FifeSealand TrailersStephen AddisonUnit 5&6 Forties Campus, Rosyth, FifeKY11 2XB01383 419 205

EssexCrusely Trailer Engineering LtdDave ElyBotany Way, Beacon Hill Ind Est, Purfleet,Essex, RM19 1SR01708 861 144

EssexBCSBarry Craven9 New Rd, Rainham, EssexRM13 8DH01708 522 101


CambridgeshireR.J. Flack & Son LtdReg Flack19 Longhill Rd, March, CambridgeshirePE15 0BL01354 657 235

BristolHalls ElectricalTony HallUnit 16, Dean Court, Great Western Buss Pk,Yate, Bristol, BS37 5NJ01454 319 722

BuckinghamRing RoadStuart ChalmersGawcott Rd, BuckinghamMK18 1DR01280 814 741

DerbyshireTranscare 28 LtdDarren ParkinUnit 1, Lydford Rd Meadow Lane Ind Est, Alferton, DerbyshireDE55 7RQ01773 832 697DerbyshireTrucktecMark PollockThe Elms, Moorfarm Rd East, Ashbourne,Derbyshire, DE6 1HD01335 340 510

KentCoombe ValleyMartin Husk16a Primerose Rd, Dover, KentCT17 0JA01304 206 498

KidderminsterTPS AutomotivesJohn HeidtHoobrook Trading Est, Worcester Rd,Kidderminster, DY10 1HY01562 822 446

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BungayBrake GeometryScott Parker82 Nethergate Street, Bungay,NR35 1HE07920 0420 74

CheshireTruck ServicesDarran TarrantSpringvale Ind Est, Millbuch Way, Sandbach,Cheshire, CW11 3HT01270 768 370

HertsFoulger’s CVS LtdPeter FoulgerMelda Farm, Bury Lane, Melbourn, Royston,Herts, SG8 6DF01763 262 826

Co.AntrimNeville GrahamNeville GrahamUnits1-9, The Creamery, 29 Church RoadBallynure, BT39 9UF0289 334 2427

HampshireR & M CommercialsRussell BlackmanBell Rd, Daneshill East Ind Est,Basingstoke,Hampshire, RG24 8FB01256 840 404

DarlastonTruck EngineeringCraig WilsonUnit 4, Holland Ind Park, Brentley RoadSouth, WS10 8LN01215 683 820

GloucestershireMark EdgeworthMark EdgeworthWoodside, 6 St Edwards Rd, Stow on the wold,Cheltenham, Gloucestershire, GL54 1AP07977 849 436

57

Trailer Handbook

N.E. LincsClayden EngineeringDavid MoffittKiln Lane Ind Est, Stallingborough, Immingham,N.E. Lincs, DN41 8DU01469 571 203

SuffolkSPR Trailer Services LtdSimon Rivers5 Walton Avenue, Felixstowe, SuffolkIP11 3HH01394 275 590

East SussexMick Gould Commercials LtdToby GoldsmithThe Royal Oak Garage, London Rd, Flimwell,East Sussex, TN5 7PJ01580 879 333

West SussexAlex FreemanAlex FreemanUnit M+N, Ditching Common Ind Est, HassocksBN6 8SG01444 253 312

West SussexA.J. FreemanPhil MatthewsUnit 1 Forgewood Ind Est, Gatwick Rd,Crawley, West Sussex, RH10 9PG01293 544 006

Knorr-Bremse UK Service Centres

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At Your Service!

LincolnshireM.V. GreatrixMerv GreatrixMain Rd, Stickney, Nr Boston, LincolnshirePE22 8AE01205 480 459

LeicestershireMidland Commercial Services LtdJames BrownHazel Way, Barwell, LeicestershireLE9 8GR01455 840 994

LancashireLynch TrucksSteven LynchBarnfield Way, Altham, Acrington, LancashireBB5 5YT01282 773 377

NorthantsNorthampton CommercialsAlan BuckleStoke Rd, RothwellNorthants, NN14 2SR0785 668 6363

LancashireKidds TransportMartin MorrisCaton Road, Lancaster,Lancashire, LA1 3PE01524 34 334

Northern IrelandMcLoughlin CoachworksJohn McLoughlin270 Battleford Road, Dungannon,BT71 7NP0283 754 8418

LeedsWilliams Tanker Services LtdDave CrispHowley Park Road East, LeedsWest Yorkshire, LS27 0BS0113 289 7990

Northern IrelandO’Hare Truck & Trailer Services & RentalDan O’Hare41 Omeath Rd, Newry, Northern IrelandBT35 8QN028 3026 1272

MorayElgin Truck & VanSandy KennedyGrampian Rd, Elgin, MorayIV30 1XN01343 542 171

StaffsDr Air BrakeJeff LoweThe Brake Centre, Lyne Hill Ind Est,Penkridge, ST19 5NU01785 714 447


SouthamptonT.Faulkner EBS/ABS SpecialistTrevor Faulkner1 Mandela Way, Four Post Mill,Southampton, SO15 5RZ07977 132 833

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MiddlesexPhoenix Motors & Recovery LtdJohn O’NeillPhoenix House, Rivers Garden, North Feltham Trading Est,Feltham, Middlesex, TW14 0RD0208 890 8230

MidlothianGeorge StoutGeorge Stout4 Eskvale Court, Penicuik, MidlothianEH26 8HT07841 533 617

SomersetMartock Commercials LtdMalcolm TimbrellGreat Western Rd, Martock, SomersetTA12 6HB01935 823 901

MerseysideFM EngineeringKen FlowerBurtonhead Rd, St Helens, MerseysideWA9 5EA01744 746 800

ManchesterThe Hulme GroupLee DrummondWarren Rd, Trafford Park, ManchesterM17 1QR01618 776 071

PoolePLC Commercial Andy Burridge14 St Georges Avenue, Parkstone, PooleBH12 4ND01202 722 288

LincolnshireR & A Scott Auto Services LtdAndrew Scott5 Sandars Road, Heapham Road Ind Est,Gainsborough, DN21 1RZ01427 612 210

PembrokeshireMansell Davies & SonDan StandingStation Yard, Llanfyrnach, PembrokeshireSA35 0BZ01239 831631

Tyne & WearBraketech (Northern) LtdDave LeeHetton Lyons Ind Est, Hetton-le-Hole,Tyne & Wear, DH5 0RH0191 526 3753

58

Trailer Handbook

DublinArgentScott Fletcher JonesUnit 10, Parkmore Ind Est, Long Mile Rd,Dublin 12, Eire00353 (0) 1450 4090

RoscommonKelly TrucksJimmy KellyDrummond, Strokestown, Co RoscommonEire00353 (0) 71963 7070

CorkTransport ServicesSean LoftusBallyvolane, Cork, Eire00353 (0) 21450 7377

DublinRing Road LtdShay MurphyJ19 Greenogue Buss Park, Rothcoole, Eire00353 (0) 1401 3643

DublinCP CommercialsPeter Costello42B Baldoyle Ind Est,Dublin, Eire00353 (0) 1832 1316

CorkJay CommercialsJohn McCarthyUnit 9 Ballycurreen Ind Est, Kinsale Rd,Cork, Eire00353 (0) 2143 1295

KilkennyKeogh CommercialsLiam KeoghGrowine, Waterford Rd, Kilkenny, Eire00353 (0) 5677 29983

ArmaghToal Truck ServicesJohn Toal21-23 Rathtrillick Rd, Middleton,Co. Armagh, BT60 4HT0044 (0) 28 3756 9701

LimerickPaddy Dore CommercialsMargaret DoreDock Road, Limerick, Eire00353 (0) 61 228 422

KerryKerry Coach ServicesMichael BuckleyWoodlands Ind Est, Park Rd, Killarney, Eire00353 (0) 64 31945

DonegalD & M Motor ServicesDoug PeachAssoroe Rd, Ballyshannon, Co. Donegal, Eire00353 (0) 71 985 1242

OffalyTullamore Test & Repair CentreKieran McManusCloncollig Ind Est, Tullamore, Co. Offaly00353 (0) 506 52057

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Knorr-Bremse Ireland Service CentresAt Your Service!

Trailer Handbook

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BPW Cross References

02.011.50.30.0 ZB3117 - SEB00256 4502.032.74.50.0 BS3453 - II31099 2602.032.74.60.0 BS9451 - II31226 2702.032.74.70.0 BS3551 - II31100 2602.032.74.80.0 BS9349 - II31663 2702.032.75.00.0 BS3350 - II15229SP 2602.032.75.10.0 BS3404 - II31098SP 2602.032.75.20.0 BS3509 - II30618SP 2602.032.75.30.0 BS3601 - II31101 *02.032.75.40.0 BS9397 - II31227SP 2702.032.75.50.0 BS9304 - II30619SP 2702.032.75.60.0 BS9404 - II31407000 2702.032.75.80.0 BS9503 - II31408SP 2702.032.75.90.0 BS3300 - II14535SP 2602.032.76.00.0 BS3251 - II31782SP 2602.032.76.10.0 BS9297 - II31783SP 2702.032.76.60.0 BS9404 - II31407000 2702.032.76.70.0 BS9404 - II31407A000 2702.032.77.00.0 BS3300 - II14535SP 26

05.174.82.24.0 KB1010 4005.174.82.24.2 KB1010 4005.174.82.31.0 KB1010 40 05.174.82.31.2 KB1010 4005.174.82.47.0 KB1010 4005.174.82.47.2 KB1010 4005.174.82.49.0 KB1005 4005.174.82.49.2 KB1005/KB1045 4005.174.82.63.2 KB1045/KB1005 4005.174.82.67.2 KB1045/KB1005 4005.362.70.01.0 K003784 see note 1 36 05.362.70.02.0 K003783 see note 1 3605.362.70.12.0 K003784 see note 1 3605.362.70.13.0 K003783 see note 1 3605.362.70.16.0 K003780 see note 1 3605.362.70.17.0 K003779 see note 1 3605.362.70.22.0 K002923 see note 1 3605.362.70.22.1 K002923 see note 1 3605.362.70.23.0 K002924 see note 1 36

Note 1 - The OE number was a full Air Disc Brake , this part number is a rationalised caliperNote 2 - KB parts are dual stroke diaphragms, do not fit Wabco in place!* - NOT shown in catalogue


02.032.77.40.0 BS3404 - II31098SP 26 02.032.77.50.0 BS3404 - II31098SP 2602.032.78.60.0 BS9383 - II38122F *02.032.78.70.0 BS9375 - II38595F 2702.033.20.90.0 BR5522 - II36836 702.182.40.40.0 KU1311 - II17355 502.431.00.50.0 SV1307 - I87823 4402.431.03.90.0 AE1103 - I60496 4502.431.07.80.0 BR4370 - SEB00933 802.431.09.20.0 SV1395 - II19425 4402.431.12.60.0 AE1124 - SEB00662 4302.431.12.80.0 SV3111 - I83153 4302.431.13.10.0 SV3111 - I83153 4305.174.54.41.0 KB1220 *05.174.54.42.0 KB1215 *05.174.82.02.0 KB1005 4005.174.82.02.1 KB1005 4005.174.82.02.2 KB1005 4005.174.82.03.0 KB1010 4005.174.82.03.1 KB1010 4005.174.82.03.2 KB1010 4005.174.82.12.0 KB1010 4005.174.82.12.2 KB1010 4005.174.82.14.0 KB1010 4005.174.82.14.2 KB1010 4005.174.82.21.0 KB1005 4005.174.82.21.2 KB1005 4005.174.82.22.0 KB1005 4005.174.82.22.2 KB1005 40

05.362.70.23.1 K002924 see note 1 3605.362.70.24.0 K003783 see note 1 3605.362.70.25.0 K003784 see note 1 3605.362.70.26.0 K003780 see note 1 3605.362.70.26.1 K003780 see note 1 3605.362.70.26.2 K003780 see note 1 3605.362.70.27.0 K003779 see note 1 3605.362.70.27.1 K003779 see note 1 3605.362.70.27.2 K003779 see note 1 3605.362.70.36.0 K003780 see note 1 3605.362.70.36.1 K003780 see note 1 3605.362.70.36.2 K003780 see note 1 3605.362.70.37.0 K003779 see note 1 36

05.362.70.37.1 K003779 see note 1 3605.362.70.37.2 K003779 see note 1 3605.362.70.38.0 K003783 see note 1 3605.362.70.38.2 K003783 see note 1 3605.362.70.39.0 K003784 see note 1 3605.362.70.39.2 K003784 see note 1 3605.362.70.40.0 K002923 see note 1 3605.362.70.40.1 K002923 see note 1 3605.362.70.41.0 K002924 see note 1 3605.362.70.41.1 K002924 see note 1 3605.362.70.42.0 K003784 see note 1 3605.362.70.42.2 K003784 see note 1 3605.362.70.42.3 K003784 see note 1 3605.362.70.43.0 K003783 see note 1 3605.362.70.43.2 K003783 see note 1 3605.362.70.43.3 K003783 see note 1 36

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05.362.70.60.0 K003779 see note 1 3605.362.70.60.2 K003779 see note 1 3605.362.70.60.3 K003779 see note 1 3605.362.70.61.0 K003780 see note 1 3605.362.70.61.2 K003780 see note 1 3605.362.70.61.3 K003780 see note 1 3605.362.70.62.0 K012634 see note 1 3605.362.70.62.1 K012634 see note 1 3605.362.70.63.0 K012633 see note 1 3605.362.70.63.1 K012633 see note 1 3605.362.70.64.0 K003785 see note 1 3605.362.70.64.2 K003785 see note 1 3605.362.70.64.3 K003785 see note 1 3605.362.70.65.0 K003786 see note 1 3605.362.70.65.2 K003786 see note 1 3605.362.70.65.3 K003786 see note 1 3605.362.70.66.0 K013203 see note 1 3605.362.70.67.0 K013204 see note 1 3605.362.70.68.0 K003785 see note 1 36

05.444.40.02.0 BS7309 - II39355FSP 2705.444.42.01.0 BS7350 - II38120FSP 2705.444.42.02.0 BS7355 - K001962 *05.444.43.01.0 BS9404 -II31407000 2705.444.43.02.0 BS9404 -II31407000 2705.574.82.02.1 KB1005 4005.574.82.03.1 KB1010 4005.574.82.12.1 KB1005 4005.574.82.19.0 KB1005 4005.574.82.20.0 KB1010 4005.574.82.22.0 KB1005 4005.574.82.27.0 KB1010 4005.574.82.43.0 KB1005 4005.574.82.43.2 KB1005 4005.574.82.43.3 KB1005D 4105.574.82.44.0 KB1010 4005.574.82.44.2 KB1010 40 05.574.82.55.2 KB1005 4005.574.82.59.2 KB1010 40



05.362.70.68.1 K003785 see note 1 3605.362.70.69.0 K003786 see note 1 3605.362.70.69.1 K003786 see note 1 3605.362.70.70.0 K012634 see note 1 3605.362.70.70.1 K012634 see note 1 3605.362.70.71.0 K012633 see note 1 3605.362.70.71.1 K012633 see note 1 3605.444.12.01.0 BZ3259 - II39906FA 2405.444.13.01.0 BZ3374 - II33457A 2405.444.16.01.0 BX3607 - II33488A 2405.444.18.01.0 BZ9324 - II37272 2405.444.19.01.0 BX7408 - II36950 *05.444.20.01.0 2430GCMEXLS 2505.444.20.04.0 2430GCMEXLS 2505.444.20.11.0 2430GCMEXLS 2505.444.21.01.0 3030GCMLS 2505.444.21.04.0 3030GCMLS 2505.444.21.11.0 3030GCMLS 2505.444.32.01.0 BS3320 - II38105F *05.444.32.02.0 BS3331 - II38589F *05.444.33.01.0 BS3356 - II38106F *05.444.33.02.0 BS3360 - II38590F *05.444.34.01.0 BS3430 - II38107F *05.444.34.02.0 BS3440 - II38591F *05.444.36.01.0 BS3509 - II30618 26 05.444.36.02.0 BS3509 - II30618 2605.444.38.01.0 BS9290 - II38121F *05.444.38.02.0 BS9284 - II38594F *05.444.40.01.0 BS7309 - II39355FSP 27

05.574.82.65.2 KB1005 4005.574.82.67.2 KB1010 4005.574.82.68.2 KB1005 4005.574.82.87.2 KB1005 4005.574.82.93.2 KB1005 4009.801.02.57.0 II180220062 3709.801.02.58.0 II328090062 28-3409.801.02.63.0 K010604 28-3609.801.02.75.0 II376580062 3709.801.02.88.0 II328090062 28-3409.801.02.92.0 II180220062 3709.801.02.93.0 II376580062 3709.801.06.20.0 II180220062 3709.801.06.21.0 K002733 3709.801.06.43.0 K011469 3709.801.06.44.0 K015947 37 09.801.06.45.0 K015946 37

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DaimlerChrysler Cross References

A 000 420 23 82 K010603 28-36A 000 420 25 82 K000133 *A 000 420 32 48 K003902 37A 000 420 34 82 K000472 28-36A 000 420 49 82 K010603 28-36A 000 420 50 82 K004100 28-36A 000 421 25 06 K001275 38A 000 421 39 06 K013742 *A 002 420 36 83 K003780 see note 1 36A 002 420 37 83 K003779 see note 1 36A 002 420 49 20 II180220062 37A 002 420 49 83 K003782 see note 1 36A 002 420 50 83 K003781 see note 1 36A 002 420 78 20 II376580062 37A 002 420 79 20 II376580062 37A 002 542 31 18 0486000134000 21 A 003 420 22 20 K001104 37A 003 420 49 20 II180220062 37A 003 420 91 83 SK7007 - K010277 31

A 942 420 68 01 K003781 see note 1 36A 942 420 69 01 K013182 see note 1 36A 942 420 70 01 K013181 see note 1 36A 942 421 12 12 II376380061 37A 942 421 21 12 II376380061 37A 944 420 28 01 K013182 see note 1 36A 944 420 29 01 K013181 see note 1 36A 946 420 03 01 K013174 see note 1 36A 946 420 04 01 K013173 see note 1 36A 946 420 13 01 K013174 see note 1 36A 946 420 14 01 K013173 see note 1 36A 946 420 15 01 K013174 see note 1 36A 946 420 16 01 K013173 see note 1 36A 946 420 17 01 K013174 see note 1 36A 946 420 18 01 K013173 see note 1 36A 946 420 19 01 K013174 see note 1 36A 946 420 20 01 K013173 see note 1 36A 975 420 26 01 K003779 see note 1 36A 975 420 27 01 K003780 see note 1 36



A 003 420 92 83 SK7017 - K010278 31A 004 420 70 20 K004169 37 A 006 420 52 24 BS3300 - II14535SP 26A 006 420 53 24 BS3361 - II38924F 26A 007 420 12 24 BS3404 - II31098SP 26A 007 420 13 24 BS3453 - II31099 26A 007 420 14 24 BS3509 - II30618 26A 017 420 88 18 BS9397 - II31227SP 27 A 017 420 89 18 BS9397 - II31227SP 27A 017 420 91 18 BS9390 - II37138 *A 017 420 92 18 BS9391 - II37139000 *A 018 420 52 18 BS9304 - II30619SP 27A 018 420 53 18 BS9304 - II30619SP 27A 018 420 55 18 BS9404 - II31407000 27A 018 420 56 18 BS9404 - II31407000 27A 355 542 02 73 II16774 21A 942 420 25 01 K003782 see note 1 36A 942 420 26 01 K003781 see note 1 36A 942 420 39 01 K003782 see note 1 36A 942 420 40 01 K003781 see note 1 36A 942 420 41 01 K003782 see note 1 36A 942 420 42 01 K003781 see note 1 36A 942 420 43 01 K003782 see note 1 36A 942 420 44 01 K003781 see note 1 36A 942 420 45 01 K003782 36A 942 420 46 01 K003781 36A 942 420 65 01 K013182 see note 1 36A 942 420 66 01 K013181 see note 1 36A 942 420 67 01 K003782 see note 1 36

A 975 420 28 01 K003779 see note 1 36A 975 420 29 01 K003780 see note 1 36

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AJB0092001 KB1050/KB1020 40AJB0743001 KB1510 42CF151640 SV1307 - I87823 44CF350087 281865N 7CF3500879 281865N 7CF3500895 274998 *CF3500921 KW718/2 *CF3500950 KX2068/5 13CF350098 KY2248/1 8CF3500989 KY2248/1 8CF350099 KX1037/1 45CF3500992 KX1037/1 45CF350100 KX1178/1 45CF3501001 KX1178/1 45CF350155 SKW3027/1 45CF3501551 KW3027/1 45CF3501742 234100K 25CF3501797 234101K 25CF3502217 228790DK 26

CF3510555 AC784D *CF3510568 1185157 26CF351101 DR4375 - K000641 *CF3511017 DR4375 - K000641 *CF3511062 Obsolete 3 port Anchorlok *CF3511231 274520 26CF351145 BX3605 - II33445 *CF351148 KB1175 *CF351193 AS3054 - SEB01162 7CF3511936 AS3054 - SEB01162 7CF351198 DR4378 - K000644 *CF3511981 DR4378 - K000644 *CF3512016 234100K 25CF351208 AE1103 - I60496 45CF3512087 AE1122 - I83425 45CF351225 SEB00256 45CF3512252 SEB00256 45CF351250 KX1125/1 45CF3512508 KX1125/1 45



CF3502316 KW2783/1 *CF350707 SV3111 - I83153 43CF3507076 SV3111 - I83153 43CF3507597 LA2103 - I99660 5CF3507885 24LS 24/25CF350909 1111980000 *CF350928 KU1311 - II17355 5CF3509281 KU1311 - II17355 5CF350929 KU1310 - II17354 5CF3509294 KU1310 - II17354 5CF3509304 KW4282/2 *CF350933 KX2000/1 9CF3509333 KX2000/1 9CF350938 BX3538 - II33783A 24CF350939 BX3419 - II33782A 24CF350943 1111419000 8CF3509430 1111419000 8CF350963 AS3054 - SEB01162 7CF3509634 AS3054 - SEB01162 7CF350970 274998 *CF3509702 274998 *CF351005 KW2350/2 13CF3510270 AC574AXY 6CF3510306 20LS 24CF3510364 Obsolete 3 port Anchorlok *CF351043 AE1109 - I67763 12CF3510500 234101K 25CF351054 AS3000A 7CF3510542 AS3000A 7

CF3512605 1111980000 * CF351271 WKV-2 - I30092 43CF351272 DR4120 - I69841 *CF3512728 DR4120 - I69841 *CF351278 BR4370 - SEB00933 8CF351291 SV3115 - I86024 43CF3512919 SV3115 - I86024 43CF351323 AS3018 - SEB00409 7CF3513235 AS3054 - SEB01162 7CF351350 1111999000 8CF3513507 1111999000 8CF351373 1142405000 *CF3513730 1142405000 *CF351375 1111951000 8CF3514687 1111340000 10CF351530 KB1020 40CF351588 2430GCMLS 25CF351674 2024GCMSS 25CF351737 WKV-2 - I30092 43CF3517370 1194130 43CF351765 AE1122 - I83425 45CF351802 SV1307 - I87823 44CF3518269 BR5522 - SEB01326 7CF3518971 AE4105 - I40405 8CF351901 TS660 43CF3519019 TS660 43CF351931 AC574AXY 6CF351933 3030GCMLS 25CF351937 2430GCMEXLS 25

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CF351950 SV1395 - II19425 44CF351962 KX1294/1 9CF351995 SV1307 - I87823 44CF351996 AS3000A 7CF351997 KU4128 - K004230 5CF352067 1111340000 10CF352068 AE1124 - SEB00662 43CF352131 SV1410 - I98289 *CF352169 LA2103 - I99660 5CF352170 LA2103 - I99660 5CF352193 267114 *CF352197 AS3250 - SEB00034 7CF352234 KB1020 40CF352285 KB1020 40CF950149 281865N 7CF950153 30010077/A 24



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Gigant Cross References

2100090 K003781 see note 1 362100091 K003782 see note 1 362100192 K003781 see note 1 362100193 K003782 see note 1 369285022 K003782 see note 1 369285023 K003781 see note 1 3692850312 K003779 see note 1 3692850322 K003780 see note 1 369285098 K003780 see note 1 369285099 K003779 see note 1 369285157 K003781 see note 1 369285158 K003782 see note 1 369285159 K003783 see note 1 369285160 K003784 see note 1 369285165 K003779 see note 1 369285166 K003780 see note 1 36

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Haldex Cross References

70618 KB1105 *70698 KB1075 4070709 KB1105 *70802 KB1115 4070803 KB1120 4070804 KB1015 4070818 KB1105 *70874 KB1035/KB1030 4070877 KB1075 4070882 KB1065 4070949 KB1080 4070960 KB1160 4070961 KB1110 4070969 KB1215 *70970 KB1220 4070983 KB1075 4070984 KB1040 4070984 KB1030 4072007 KB1135 40

72569 KB1030 4072576 KB1030 4072581 KB1040 4072702 KB1030 4072702 KB1075 4072703 KB1005 4072763 KB1010 4072788 KB1000 4072875 KB1005 4072876 KB1010 4072948 KB1035 4079004 KB1025 4079005 KB1030 4079006 KB1095 4079022 KB1020 4079023 KB1015 4079028 KB1205 * 79029 KB1210 *79030 KB1225 *



72008 KB1130 4072010 KB1010 4072053 KB1125 *72057 KB1015 4072066 KB1015 4072103 KB1175 *72104 KB1165 *72119 KB1150 *72238 KB1160 4072239 KB1110 4072250 KB1075 4072251 KB1030/KB1035 4072253 KB1105 *72254 KB1015 4072255 269717 *72256 KB1065 40 72258 KB1040/KB1030 4072261 KB1055 4072263 KB1010 4072266 KB1050 4072267 KB1000 4072268 KB1060 4072269 KB1030 4072270 KB1095 4072271 KB1010 4072274 KB1025 4072282 KB1100 40 72359 KB1070 4072359 KB1000 40

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79502 KB1125 *80019 KB1500 4280020 KB1505 4280021 KB1510 4280022 KB1515 4280023 KB1520 4280024 KB1525 4280037 KB1530 4280041 KB1535 42102 060 001 1194362 41102 172 001 1194363 41103 007 001 1194360 41120 330 201 BZ3374 - II33457A 24120 340 203 BX3419 - II33782A 24120 341 101 BX3419 - II33782A 24120 341 201 295361 *120 350 201 BZ3419 - II33782A 24120 350 203 BX3538 - II33783A 24120 351 101 BX3538 - II33783A 24

314 013 006 DR4152 - K000614 *314 014 001 DR4253 - K000627 *314 014 002 DR4253 - K000627 *314 014 003 DR4260 - K000634 *314 014 005 DR4255 - K000629 *314 014 008 DR4382 - K000648 *315 008 022 SEB01326 - AS3250 7315 019 001 KW2350/1 13315 019 011 KW2350/2 13333 001 001 AE4105 - I40405 8333 001 501 AE4100 - I14911 *334 047 001 AE2110 - II33261 12334 054 201 KU1311 - II17355 5334 054 211 0484150114000 *334 055 201 KU1310 - II17354 5338 021 001 SV3111 - I83153 43346 181 002 2430GCMEXLS 25346 182 011 3030GCMLS 25350 026 001 AS3100A 7



120 351 201 BX3533 - II33442A *120 361 101 BX3607 - II33488A 24120 361 201 BX3607 - II33488A 24121 254 003 30010077/A 24124 100 101 11M018M 26135 162 400 BS9304 - II30619000 27201 002 001 281865 7201 015 011 281865 7201 015 021 AS3018 - SEB00409 7201 016 011 AS3018 - SEB00409 7201 020 020 267114 * 205 001 001 KW2966/1 9205 004 001 1111419000 8206 005 001 KW2350/2 13207 012 001 AE4257 - II18068 6207 013 001 AE4262 - II19802 6207 013 021 AE4262 - II19802 6310 005 001 I99660+ M22-M16 reducer 5310 005 011 LA2100 - I99660 5314 001 001 1194016 *314 012 001 DR4373 - K000639 *314 012 002 DR4375 - K000641 *314 012 003 DR4377 - K000643 *314 012 004 DR4378 - K000644 10314 012 005 DR4385 - K000651 *314 013 001 DR4152 - K000614 *314 013 002 DR4155 - K000618 10314 013 003 DR4153 - K000616 *314 013 005 DR4156 - K000619 *

350 026 002 AS3100A 7351 008 022 AS3000A 7351 008 023 AS3000A 7351 009 021 AS3000A 7351 022 001 AS3018 - SEB00409 7352 005 401 AE4257 - II18068 *352 006 101 AE4257 - II18068 *352 018 011 AE4217 - II36160 6352 019 001 AE4262 - II19802 6352 019 011 AE4262 - II19802 6352 030 001 AE4262 - II19802 6352 044 001 AE4247 - II36129 6355 018 001 AC574AXY 6355 018 011 AC574AXY 6355 018 071 RE1115 - I76204 6355 023 061 AC574AXY 6355 023 071 RE1121 - I76202 6355 093 001 AC586AY *356 006 001 KX2000/1 9356 006 011 KX2000/1 9356 009 001 DB2110 - I43387 *356 009 011 DB2135 - II14891 *356 012 061 KX2000/1 9356 022 001 1194339 9356 022 011 1194339 9357 012 021 DB1132 - I63963 *357 012 022 DB1132 - I63963 *612 017 001 SV1307 - I87823 44612 017 061 SV1307 - I87823 44

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612 017 071 SV1307 - I87823 44612 017 091 SV1395 - II19425 44612 018 001 SV1418 - I99633 *612 032 001 SV1410 - I98289 *612 035 011 SV1307 - I87823 44612 035 021 SV1395 - II19425 44950 364 012 0486000134000 21950 364 408 II156398000 *950 364 503 0486000134000 21950 364 720 KB7638 23136 2430 001 2430GCMEXLS 25136 3030 001 3030GCMLS 25



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Hendrickson Cross References

HB100410 K013222 see note 1 36HB100411 K013221 see note 1 36HB100055 DR4150 - K000613 *HB100102 BS3301 - II30614 *HB100125 DB2122 - I86158 11HB100125 I86158 - DB2122 11 HB100134 BZ9324 - II37272 24HB100135 DB2115 - I86154 11HB100135 I86154 - DB2115 11HB100137 SV1343 - I87432 *HB100138 SV1344 - I87433 *HB100198 BS3300 - II14535SP 26HB100199 BS8309 - II40496F *HB100200 BS8310 - II40497F *HB100202 BS3251 - II31782SP 26 HB100213 BS9304 - II30619SP 27HB100214 BS9304 - II30619SP 27HB100259 DB2121 - I86157 * HB100329 DB2118 - I86156 11HB100329 I86156 - DB2118 11HB100339 II376580062 37HB100402 BZ9324 - II37272 24HB100405 K003794 see note 1 36

HB100406 K003793 see note 1 36HB100407 BS3444 - II39694F *S-26923-1L K003783 see note 1 36S-26923-1R K003784 see note 1 36

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Meritor Cross References

21217568 KB1070 40 21217569 KB1055 4021222694 KB1000 4021222873 KB1115 4021222874 KB1120 4021223694 KB1000 4021224345 KB1170 4021225221 KB1085 4021225222 KB1090 4021229249 KB1505 4240877596 KB1055 40Y537146 KB1060 40



SAF Knorr-Bremse Page SAF Knorr-Bremse Page

SAF Cross References

SAF

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2 175 0156 00 KB1075 402 175 0168 00 KB1075 402 175 0169 00 KB1010 402 175 0202 00 KB1075 402 175 0219 00 KB1040 403 057 0077 00 II180220062 373 057 0078 00 II376580062 373 080 0004 21 K003783 see note 1 363 080 0005 21 K003784 see note 1 363 080 0006 23 K003779 see note 1 36 3 080 0007 23 K003780 see note 1 363 080 0010 22 K003781 see note 1 363 080 0011 22 K003782 see note 1 363 080 0026 20 K003781 see note 1 363 080 0027 20 K003782 see note 1 363 080 0030 20 K003783 see note 1 363 080 0031 20 K003784 see note 1 363 080 0040 20 K003783 see note 1 363 080 0041 20 K003784 see note 1 363 080 0042 20 K003781 see note 1 363 080 0043 20 K003782 see note 1 363 080 0044 20 K003779 see note 1 363 080 0045 20 K003780 see note 1 36

3 080 0048 20 K003787 see note 1 363 080 0049 20 K003788 see note 1 363 080 0054 20 K012634 see note 1 363 080 0055 20 K012633 see note 1 363 454 1041 30 BS9404 - II31407000 27 3 454 1043 30 BS3404 - II31098SP 263 454 1044 30 BS3509 - II30618 263 454 1045 30 BS3361 - II38924F 263 454 1046 30 BS9397 - II31227SP 273 454 1047 30 BS9397 - II31227SP 273 454 1048 30 BS9338 - II30619 *3 454 1049 30 BS9349 - II31663 273 454 1050 30 BS9304 - II30619SP 273 454 1051 30 BS9404 - II31407 273 454 1054 30 BS9503 - II31408SP 273 454 1056 30 BS9503 - II31408SP 273 454 1059 30 BS3251 - II31782SP 263 454 1060 30 BS3350 - II15229SP 263 454 1061 30 BS3453 - II31099 263 454 1062 30 BS9297 - II31783SP 273 454 1063 30 BS9349 - II31663 273 454 1064 30 BS3251 - II31782SP 263 454 1065 30 BS3300 - II14535SP 26

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3 454 1066 30 BS3350 - II15229SP 263 454 1067 30 BS3404 - II31098SP 263 454 1068 30 BS3453 - II31099 263 454 1069 30 BS3509 - II30618 263 454 1070 30 BS9297 -II31783SP 273 454 1071 30 BS7309 - II39355FSP 273 454 1072 30 BS7309 - II39355FSP 273 454 1073 30 BS7350 - II38120FSP 273 454 1074 30 BS7351 - II38525F *4 079 0005 01 K005938 394 080 0004 00 K003783 see note 1 364 080 0005 00 K003784 see note 1 364 080 0006 00 K003779 see note 1 364 080 0006 01 K003779 see note 1 364 080 0007 00 K003780 see note 1 364 080 0007 01 K003780 see note 1 364 080 0010 00 K003781 see note 1 364 080 0011 00 K003782 see note 1 364 175 0085 00 KB1030 40

4 454 1049 30 BS9349 - II31663 274 454 1050 30 BS9304 - II30619SP 274 454 1051 30 BS9404 - II31407000 274 454 1054 30 BS9503 - II31408SP 274 454 1056 30 BS9503 - II31408SP 274 454 1059 30 BS3265 - II33887 *4 454 1060 30 BS3350 - II15229SP 264 454 1061 30 BS3453 - II31099 264 454 1062 30 BS9297 - II31783SP 274 454 1063 30 BS9349 - II31663 274 454 1064 30 BS3251 - II31782SP 264 454 1065 30 BS3300 - II14535SP 264 454 1066 30 BS3350 - II15229SP 264 454 1068 30 BS3453 - II31099 264 454 1069 30 BS3509 - II30618 264 454 1070 30 BS9297 - II31783 274 454 1071 30 BS7309 - II39355FSP 274 454 1072 30 BS7309 - II39355FSP 274 454 1074 30 BS7351 - II38525F *



4 175 0085 01 KB1075 404 175 0139 00 KB1160 404 175 0140 00 KB1110 404 175 0141 00 KB1080 404 175 0144 00 KB1095 404 175 0149 00 KB1135 404 175 0150 00 KB1130 404 175 0154 01 KB1030 404 175 0184 00 KB1010 404 175 0208 00 KB1120 404 175 0209 00 KB1115 404 175 0211 00 KB1040 404 175 0215 00 KB1215 *4 175 0216 00 KB1220 *4 175 0228 00 KB1030 404 175 0239 00 KB1005 404 175 0240 00 KB1035 404 175 0247 00 KB1095 404 175 0248 00 KB1040 404 175 0249 00 KB1515 424 175 0251 00 KB1145 *4 175 0252 00 KB1140 *4 175 0262 00 KB1535 424 454 1043 30 BS3404 - II31098SP 264 454 1044 30 BS3509 - II30618 264 454 1045 30 BS3361 - II38924F 264 454 1046 30 BS9397 - II31227SP 274 454 1047 30 BS9397 - II31227SP 274 454 1048 30 BS9304 - II30619SP 27

4 454 1075 30 BS3361 - II38924F 264 454 1076 30 BS7309 - II39355FSP 275 317 0024 00 II376580062 378 531 7002 100 II328090062 28-348 531 7002 200 II328090062 28-348 531 7002 400 II376580062 378 531 7002 500 K000945 37 8 531 7002 600 K000129 * 8 531 7002 800 K010604 28-36 8 531 7002 900 K003784 see note 1 368 531 7003 000 K003783 see note 1 368 531 7003 400 K001494 38LL0095 KB1115 40LL0096 KB1120 40

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SMB Knorr-Bremse Page SMB Knorr-Bremse Page

SMB Cross References

SMB

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7000327W KB1025 40M023565 KB1025 40M076154 BS9397 - II31227SP 27M076162 BS9397 - II31227SP 27M076634 K003782 see note 1 36M076642 K003781 see note 1 36M079048 BS9397 - II31227SP 27M079056 BS9397 - II31227SP 27M200024-01 BS8518 - II39220F *M200024-02 BS8517 - II39219F *M200124-01 K003781 see note 1 36M200124-02 K003782 see note 1 36M200124-11 K003781 see note 1 36M200124-12 K003782 see note 1 36M200124-41 K003781 see note 1 36M200124-42 K003782 see note 1 36M200164-01 K003781 see note 1 36M200164-02 K003782 see note 1 36M200164-21 K003781 see note 1 36

M200164-22 K003782 see note 1 36M200164-31 K003781 see note 1 36M200164-32 K003782 see note 1 36M200177-01 K003780 see note 1 36M200177-02 K003779 see note 1 36M200192-01 K003780 see note 1 36M200192-02 K003779 see note 1 36M910001-01 K000464M910045-02 II180220062MO023565 KB1025MO02416 KB1520



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Schmitz Cross References

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114153 BS3300 - II14535SP 26050408 2430GCMEXLS 25051012 BX3535 - II33442A 24051222 BS3300 - II14535SP 26051223 BS9397 - II31227SP 27052380 BS9304 - II30619SP 27052508 BS3404 - II31098 26052509 BS9404 - II31407000 27054080 BS9335 - II38110F *054081 BS3321 - II31098 26

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Wabco Knorr-Bremse Page Wabco Knorr-Bremse Page

Wabco Cross References

Wab

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Ref

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ces280375 280375DK 6

281672 281865N 7234099A 234099K see note 2 25234100A 234100K see note 2 25234101A 234101K see note 2 25234189A 234189K see note 2 25423 103 900 0 BZ3259 - II39906FA 24423 104 710 0 BS3300 - II14535SP 26423 104 900 0 BZ3374 - II33457A 24423 105 298 0 BX3419 - II33782A 24423 105 900 0 BX3419 - II33782A 24423 106 298 0 BX3535 - II33442A 24423 106 900 0 BX3538 - II33783A 24423 107 900 0 BX3607 - II33488A 24423 110 710 0 BS3453 - II31099 26423 112 710 0 BS3363 - II39602F *423 114 710 0 BS3251 - II31782SP 26423 505 000 0 BS3404 - II31098SP 26423 506 001 0 BS3509 - II30618 26

464 006 002 0 SV1395 - II19425 44464 006 100 0 SV1410 - I98289 *473 301 000 0 DB2114 - I86153 *473 301 001 0 DB2115 - I86154 11473 301 001 0 I86154 - DB2115 11473 301 002 0 I86156 - DB2118 11473 301 003 0 DB2116 - I86155 11473 301 005 0 I86156 - DB2118 11475 010 001 0 DB1103 - I61236 -reset 10475 010 002 0 DB1147 - I97953 *475 010 003 0 DB1102 - I61235 *475 010 008 0 DB1116 - I61707 *475 010 013 0 DB1103 - I61236 10475 010 026 0 DB1147 - I97953 *475 010 309 0 DB1102 - I61235 *475 010 313 0 DB1116 - I61707 *475 702 022 0 BR4370 - SEB00933 8475 713 500 0 BR4370 - SEB00933 8571 040 000 0 WKV-2 - I30092 43



432 500 020 0 LA2103 - I99660 5433 302 002 0 KX1125/1 45433 401 003 0 ZB3117 - SEB00256 45434 014 000 0 AE5115 - I75598 9434 100 022 0 DR4152 - K000614 *434 100 024 0 DR4155 - K000618 10434 100 122 0 DR4373 - K000639 *434 100 124 0 DR4377 - K000643 *434 100 125 0 DR4378 - K000644 10434 100 126 0 DR4370 - K000636 -reset *434 100 220 0 DR4253 - K000627 *434 100 221 0 DR4250 - K000624 -reset *434 100 222 0 DR4260 - K000634 *434 100 232 0 VPC3L *434 208 009 0 1111419000 8434 208 021 0 AE4105 - I40405 8434 208 029 0 AE4100 - I14911 *434 208 050 0 AE4252 - I90168 * 435 100 025 0 DR4155 - K000618 10441 032 578 0 0486000134000 21 441 032 808 0 0486000134000 21441 032 809 0 0486000136000 *452 002 107 0 AE2100 - I28323 12452 401 000 0 KU1900 - I14585 *452 402 000 0 KU1901 - I16490 *453 004 007 0 I74282 *463 032 020 0 SV3111 - I83153 43464 002 330 0 SV1307 - I87823 44464 002 441 0 SV1395 - II19425 44

890 110 349 0 BX9402 - II37276 24895 801 513 2 11M018M 26897 120 526 4 20LS 24897 120 530 4 234100K 25897 120 535 4 234101K see note 2 25897 120 536 4 24LS 24/25897 120 540 4 234101K see note 2 25897 120 546 4 30LS *899 760 510 4 II16774 21925 370 300 0 BX7408 - II36950 *925 370 307 0 BX7408 - II36950 *925 371 300 0 2430GCMEXLS 25925 371 308 0 2430GCMEXLS 25925 372 300 0 3030GCMLS 25925 372 307 0 3030GCMLS 25925 424 100 0 BZ9324 - II37272 24925 424 800 0 BS9396 - II32160 *925 424 801 0 BS9395 - II32159 *925 426 100 0 BS9197 - II33885 *925 426 200 0 BS9296 - II33648 *925 430 100 0 K2B0504X50 *925 431 100 0 K2B0506X50 *925 432 200 0 K2B0522X50 *925 432 300 0 K2B0520X50 *925 454 001 0 BZ9324 - II37272 24925 460 100 0 BS9404 - II31407000 27925 460 101 0 BS9404 - II31407000 27925 460 102 0 BS9404 - II31407000 27925 460 103 0 BS9404 - II31407000 27

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Wabco Cross References

Wab

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Ref

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ces925 460 104 0 BS9404 - II31407000 27

925 460 105 0 BS9404 - II31407000 27925 460 107 0 BS9404 - II31407000 27925 460 108 0 BS9404 - II31407000 27925 460 230 0 BS9433 - II36962 *925 461 010 0 BS9504 - K002862 *925 464 000 0 BS9308 - II32700 *925 464 450 0 BS9397 - II31227SP 27925 464 451 0 BS9397 - II31227SP 27925 464 452 0 BS9397 - II31227SP 27925 464 500 0 BS9304 - II30619SP 27925 464 501 0 BS9304 - II30619SP 27925 466 010 0 BS9201 - II37523 *934 300 001 0 KW2350/2 13934 300 002 0 KW2350/1 13934 300 003 0 KW2350/2 13934 300 029 0 KW2350/1 13952 200 021 0 KU1310 - II17354 5952 200 022 0 KU1311 - II17355 5

APSA7440A KX2068/2 13SC1004 KW3027/1 45



952 200 221 0 KU4124 - K004231 5952 200 222 0 KU4128 - K004230 5963 001 012 0 AE4215 - II36134 *963 001 013 0 AE4232 - II36133 *963 001 052 0 AE4247 - II36129 6963 006 001 0 AE4217 - II36160 6964 001 002 0 AE1103 - I60496 45971 002 000 0 AS3000A 7971 002 150 0 AS3000A 7971 002 152 0 AS3054 - SEB01162 7971 002 300 0 AS3000A 7971 002 301 0 AS3000A 7971 002 303 0 AS3000A 7971 002 304 0 AS3000A 7971 002 307 0 AS3000A 7971 002 533 0 AS3100A 7971 002 700 0 AS3100A 7971 002 701 0 AS3100A 7971 002 702 0 AS3100A 7973 001 010 0 AC574AXY 6973 001 020 0 RE1121 - I76202 6973 001 200 0 RE1121 - I76202 6973 011 000 0 AC574AXY 6973 500 000 0 KX2000/1 9975 001 000 0 DB2111 - I50402 *975 001 001 0 DB2110 - I43387 *975 001 002 0 DB2110 - I43387 9975 001 500 0 DB2113 - I53929 * 975 700 203 0 BR4370 - SEB00933 8

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Knorr-Bremse Type No Page Knorr-Bremse Type No Page

Index

Inde

x

800765 50484210002000 140486000134000 211111340000 101111419000 81111951000 8 1111999000 81126M005-CA 251127M005-CA 251133M005-CA 25114/1X/5 KU2001 51185157 261188230 141188231 141189001 151194130 431194131 431194339 91194360 41

30010077/A 243030GCLS 253030GCMLS 25AC574AXY 6AS3000A 7AS3050A 7AS3100A 7DS508/1 15DS508/3 15EX5 KU2002 5I28323 AE2100 12I30092 WKV-2I30092 43I30093 WKV-2I30093 43I40405 AE4105 8I43387 DB2110 9I60496 AE1103 45I61236 DB1103 10I67763 AE1109 12I73358 BR56 7


1194361 411194362 411194363 4111M018M 262024GCMSS 252024GCSS 25205948 262264462373000 162264462386000 162264462398100 17228790DK 26 228791DK 26 2424GCLS 252424GCMLS 252430GCLS 252430GCMEXLS 252430GCMLS 25267086 26269700 26272917 26274520 26277147N 11277148DK 11277227N 11 280375DK 6 281865N 7295358 8295517 26295518 26

I75598 AE5115 9I76202 RE1121 6I76204 RE1115 6I83153 SV3111 43I83425 AE1122 45I85168 RE1131 6I85731 AE4146 8 I86024 SV3115 43I86154 DB2115 11I86155 DB2116 11I86156 DB2118 11I86158 DB2122 11 I87823 SV1307 44I99660 LA2103 5II14525 35II14535SP BS3300 26II15229SP BS3350 26II16774 21II17354 KU1310 5II17355 KU1311 5II180220062 37 II19099 ZB3130 45II19422 ZB3131 45II19425 SV1395 44II19727 SB7581 28II19728 SB7591 28II19802 AE4262 6II19803 AE4261 6II30618 BS3509 26

Inde

x

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Index


Index

Inde

x

II30619SP BS9304 27II31097 BS9426 27II31098SP BS3404 26II31099 BS3453 26II31100 BS3551 26II31226 BS9451 27II31227SP BS9397 27II31407000 BS9404 27II31408SP BS9503 27II31663 BS9349 27II31782SP BS3251 26II31783SP BS9297 27II32793 35II328090062 28-34II32868 35II33261 AE2110 12II33442A BX3535 24II33457A BZ3374 24II33488A BX3607 24

II37081 SB7777 33II37090N00 BR9233 16II37091N00 BR9234 21II37272 BZ9324 24II37274 BX9400 24II37276 BX9402 24II37277 BX9519 24II37279 BX9521 24II37281 BZ9657 24II37390 SB7784 34II37391 SB7794 34II37421 SB7767 33II37422 SB7777 33II376380061 39II376580062 37 II37686 SB6527 33II37687 SB6537 33II37690 SB6528 28II37691 SB6538 28


Inde

x

II33782A BX3419 24II34161 SB6520 28II34162 SB6530 28II34598 SB7708 28II34599 SB7718 28II35401 SB7724 30II35402 SB7734 31II35736 BS9356 27II358510062 28II36114 SV1465 44II36115 SV1466 44II36129 AE4247 6II36159 AE4216 6II36160 AE4217 6II36381 EZ1022 22II36413 ES2005 16II367381 EK3101 18II367397 EK3100 18II3674112000 EK3110 18II3674115000 EK3110 18II3675612000 EK3130 17II367563000 EK3130 17II367563000 EK3130 17II367564000 EK3130 17II36836 BR5522 7II37029 BX9509 24II37029 SB7762 28II37030 SB7772 29II37080 SB7767 33

II37808 SB7801 33II37809 SB7811 33II37951004EN ZB9032 39II379830061 39 II38111F BS3321 26II38120FSP BS7350 27II38350F SB7724 30II38351F SB7734 31II38595F BS9375 27II38924F BS3361 26II39036F SB6540 30II39037F SB6550 30II39046F SB6520 28II39047F SB6530 28II39048F SB6528 28II39049F SB6538 28II39264F SB7724 30II39265F SB7734 31II39266F SB6548 28II39267F SB6558 28II39355FSP BS7309 27II39769F0062 28-33 II39782PG ES2053 18II397873 EK3122 18II397883 EK3123 18II39797F 22II39798PG ES2050 18II39810FSP EZ1035 19II39815F4 EK3107 18

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Index

Inde

x

II39906FA BZ3259 24II40391F2 EK3108 18K000005 SB6528 28K000006 SB6538 28K000007 SB7762 28K000008 SB7772 29K000026 38K000027 38K000029 37K000115 SB6548 28K000116 SB6558 28K000132 28-34K000138 SB7901 34K000139 SB7911 34K000212 SB6566 30K000213 SB6576 30K000320 SB7904 32K000321 SB7914 32K000375 28-36

K000957 KU1413 5K001081 SN6527 31K001082 SN6537 31K001104 37K001105 38K001115 SN7105 32K001116 SN7115 32K001117 SN6529 29K001118 SN6539 29K001142 SN7106 34K001143 SN7116 34K001275 38K001338 SN6542 32K001339 SN6552 32K001406 45K001413 SN7142 32K001414 SN7152 32K001442 SN6546 33K001443 SN6556 33


K000445 SN7029 31K000446 SN7039 31K000447 SN7029 31K000448 SN7039 31K000464 37K000472 28-36K000476 SN7067 33K000477 SN7077 33K000543 37K000550 SB7901 34K000551 SB7911 34K000584 SB6582 28K000585 SB6592 28K000618 DR4155 10K000630 DR4256 10K000644 DR4378 10K000690 38K000719 SB7762 28K000720 SB7772 29K000822 SB7929 32K000823 SB7939 32K000870 SN7084 29K000871 SN7094 29K000872 SN7085 33K000873 SN7095 33K000945 37K000952 KU1400 5K000953 KU1401 5K000954 KU1410 5

K001481 SK7026 35K001482 SK7036 35K001493 38K001494 38K001496 38K001497 38K001505 38K001521 38K001525 38K001531 38K001545 SN6507 29K001546 SN6517 29K001908 SK7001 30K001909 SK7011 30K002018 SV3240 43K002118 SB7901 34K002119 SB7911 34K002142 SB6520 34K002143 SB6530 34K002144 SB7903 34K002145 SB7913 34K002167 SN7163 34K002168 SN7173 34K002246 SN7164 29K002247 SN7174 29K002274 20K002275 20K002276 20K002287N00 20

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Index


Index

Inde

x

K002515 SN6552 29K002516 SN6562 29K002517 SN7183 29K002518 SN7193 29K002733 37K002923 SB6401RC 36K002924 SB6411RC 36K002953 EK3142 18K002954 EK3142 18K002979 38K003400 SK7002 33K003401 SK7012 33K003453 SK7004 30K003454 SK7014 30K003662 SN6507 29K003663 SN6517 29K003664 SN7164 29K003665 SN7174 29K003672 SN6529 29

K008430N00 20K008431N00 20K008546 AE1141 43K009166N00 21 K009281 SN7164 29K009282 SN7174 29K009744 SK7004 30K009745 SK7014 30K009746 SK7001 30K009747 SK7011 30K010277 SK7007 31K010278 SK7017 31K010603 28-36K010604 28-36K011469 37K012633 SK7042RC 36K012634 SK7052RC 36K013173 SN6570RC 36K013174 SN6580RC 36


K003673 SN6539 29K003779 SN6573RC 36K003780 SN6563RC 36K003781 SN7185RC 36K003782 SN7195RC 36K003783 SN7186RC 36K003784 SN7196RC 36K003785 SN7187RC 36K003786 SN7197RC 36K003795 SN7189RC 36K003796 SN7199RC 36K003825 SN6555RC 36K003826 SN6565RC 36K003902 37K004099 38K004100 28-36K004161 SN6529 29K004162 SN6539 29K004169 37K004206 38K004230 KU4128 5K004231 KU4124 5K004246 ES1305 17K004476 37K004526 SN6507 29K004527 SN6517 29K004678 38K004680 38K005938 39

K013181 SN7300RC 36K013182 SN7310RC 36K013203 SN6581RC 36K013204 SN6571RC 36 K015380N00 AE4311 6K015384N00 AE1141 43K015849N00 AE4311 6K015946 37K015947 37K016660N00 17K016947 ZB9036 39K017224N00 AE1141 43K019882N00 AE1141 43K020123N00 AE4311 6K021340N00 20K023164B90 KB4TA 23KB1000 40KB1000D 41KB1005 40KB1005D 41KB1010 40KB1010D 41KB1015 40KB1015D 41KB1020 40KB1020D 41KB1025 40KB1025D 41KB1030 40

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Index


Index

Inde

x

KB1030D 41KB1035 40KB1040 40KB1045 40KB1045D 41KB1050 40KB1055 40KB1060 40KB1065 40KB1070 40KB1075 40KB1080 40KB1085 40KB1090 40KB1095 40KB1100 40KB1110 40KB1115 40KB1120 40

KW4455/1 9KX1037/1 45KX1125/1 45KX1178/1 45KX1294/1 9KX1294/2 9KX2000/1 9KX2068/1 13KX2068/2 13KX2068/8 13KY2248/1 8KY890/1 8LS1500 MCE1 44LS1500-10 MCE1 44LS2000 MCE2 44LS2000-10 MCE2 44SEB00034 AS3250 7SEB00255 ZB1220 14SEB00256 ZB3117 45


KB1130 40KB1135 40KB1160 40KB1170 40KB1500 42KB1505 42KB1510 42KB1515 42KB1520 42KB1525 42KB1530 42KB1535 42KB908 23KB909 23KB914 22 KB915 22KB925 19KB940 23KBP2146/2 22KBP2153/2 22KBP2172/1 22KBP2240/1 22KW2350/1 13KW2350/2 13KW2966/1 9KW3027/1 45KW3205/1 9KW3405/1 14KW4282/2 14

SEB00409 AS3018 7SEB00651 BR5504 7SEB00658 BR5503 7SEB00659 BR4352 8SEB00662 AE1124 43SEB00933 BR4370 8SEB01162 AS3054 7SEB01316 26SIL68ASP 14SIL68B 14SK2950/7 25SK2950/8 25SK2950/9 25Z000046 35Z0010911 SN7028 31Z0010912 SN7038 31Z0011451 SB6527 33Z0011452 SB6537 33Z0011471 SB7767 33Z0011472 SB7777 33Z0011491 SB7801 33Z0011492 SB7811 33Z0011581 SB7762 28Z0011582 SB7772 29Z0016511 SB6527 33Z0016512 SB6537 33Z0017521 SB7800 30Z0017522 SB7810 30Z0017671 SB6548 28

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Index

Knorr-Bremse Type No Page

Index

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Z0017672 SB6558 28


Commercial Vehicle Systems

Knorr-Bremse Systeme fürNutzfahrzeuge GmbHMoosacher Straße 8080809 MunichGermanyTel: +49 89 3547-0Fax: +49 89 3547-2767www.knorr-bremseCVS.com

AustraliaKnorr-BremseAustralia Pty.Ltd.Granville NSWTel: +612 8863-6500Fax: +612 8863-6151

AustriaKnorr-BremseGmbHSysteme für NutzfahrzeugeMödlingTel: +43 2236 409-436Fax: +43 2236 409-434

BelgiumKnorr-Bremse Benelux B.V.B.A.Heist-op-den-bergTel: +32 1525 7900Fax: +32 1524 9240

BrazilKnorr-BremseSistemas para VeículosComeriais Brasil Ltda.São PauloTel: +55 11 5681 1104Fax: +55 11 5686 3905

ChinaKnorr-BremseBrake Equipment (Shanghai)Co.Ltd.ShanghaiTel: +86 21 6891-7500Fax: +86 21 6891-7510

Czech RepublicKnorr-Bremse Systémy prouzitková vozidla, CR, s.r.o.HejniceTel: +420 482 363-611Fax: +420 482 363-711

FranceKnorr-BremseSystèmes pour VéhiculesUtilitaires France S.A.Lisieux CedexTel: +33 2 3132 1200Fax: +33 2 3132 1303

GermanyHasse & Wrede GmbHBerlinTel: +49 30 9392-3101Fax: +49 30 7009-0811

Hong KongKnorr-BremseAsia Pacfic (Holding) LtdTruck Brake Systems DivisionTel: +852 3657-9800Fax: +852 3657-9901

HungaryKnorr-BremseFékrendszerek Kft.KecskemétTel: +36 76 511 100Fax: +36 76 481 100

IndiaKnorr-BremseSystems for Commercial VehiclesIndia Private LtdPuneTel: +91 20 2293-9141-47Fax: +91 20 2293-9148

ItalyKnorr-BremseSistemi per AutoveicoliCommerciali S.p.A.ArcoreTel: +39 039 6075-1Fax: +39 039 6075-435

JapanKnorr-BremseCommercial Vehicle SystemsJapan Ltd.TokyoTel: +81 3 3971-8501Fax: +81 3 3971-8579

KoreaKnorr-BremseKorea Ltd. Truck Brake DivisionSeoulTel: +82 2 2273-1182Fax: +82 2 2273-1184

NetherlandsKnorr-Bremse Benelux B.V.BA.MydrechtTel: +31 297 239-330Fax: +31 297 239-339

PolandKnorr-Bremse Polska SfN Sp.z.o.o.WarsawTel: +48 22 887-3970Fax: +48 22 887-3860

RussiaKnorr-Bremse RUSNizhniy NovgorodTel: +7 8312 57-6661Fax: +7 8312 57

MoscowKnorr-BremseSysteme für Nutzfahrzeuge GmbHTel: +7 495 234-4995Fax: +7 495 234-4996

South AfricaKnorr-Bremse S.A. Pty. Ltd.Kempton ParkTel: +27 11961-7800Fax: +27 11 975-8249

SpainBost Ibérica, S.L.Irun (Guipuzcoa)Tel: +34 902 100-569Fax: +34 943 614-063

SwedenKnorr-BremseSystem for Tunga Forden ABMalmöTel: +46 40 680 5880 Fax: +46 40 937 490

SwitzerlandKnorr-BremseSystem für Nutzfahrzeuge GmbHBassersdorfTel: +41 44 888 77-55Fax: +41 44 888 77-50

TurkeyKnorr-BremseSysteme für Nutzfahrzeuge GmbHFindikli - IstanbalTel: +90 212 293-4742Fax: +90 212 293-4743

United KingdomKnorr-BremseSystems For Commercial Vehicles LtdBristolTel: +44 1179846-100Fax: +44 117 9846-101

USABendix Commercial VehiclesSystems LLCElyria, OHTel: +1 440 329-9100Fax: +1 440 329-9105

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The figurative mark “K” and the trademarks KNORR and KNORR-BREMSE are registered in the name of Knorr-Bremse AG. Copyright 2007 © Knorr-Bremse AG - all rights reserved, including industrial property rights applications. Knorr-Bremse AG retains any power of disposal, such as for copying and transferring.

Note: This publication is subject to alteration without notice. A printed copy of this document may not be the latest revision.Please check our website www.knorr-bremseCVS.com for the latest update or contact your local Knorr-Bremse representative

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