Commercial Tooling
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Transcript of Commercial Tooling
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JBJ TECHNOLOGIES LIMITED
Commercial Die & Mould ManufacturerAnd
Custom Injection Moulder
A 14, Sector 5, Noida 201 301 , IndiaPhone: +91 120 2425 180 / 1 / 2 / 3 / 4
Fax : +91 120 2425 186 / 90Email: [email protected]: www.jbjindia.com
JBJ TECHNOLOGIES LIMITED
Commercial Die & Mould ManufacturerAnd
Custom Injection Moulder
A 14, Sector 5, Noida 201 301 , IndiaPhone: +91 120 2425 180 / 1 / 2 / 3 / 4
Fax : +91 120 2425 186 / 90Email: [email protected]: www.jbjindia.com
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Plant 1 :- F-44, Sector-8, Noida- 201 301Tel +91 120 2425 189 , Fax : +91 120 2425 190
Plant 2 :- A-14, Sector-5, Noida- 201 301Tel: +91 120 2425 180 ~ 184 , Fax : +91 120 2425 186
Plant 3 :- E-46 & 47, Sector-8, Noida- 201 301Tel +91 120 2425 014 / 15
Western :- # 5, Aditi Commerce, 2nd Floor, Baner Road,Regional Office Opp. Bank of Maharashta, Pune - 411045
Tel: +91 20 272 933960 , Fax: +91 20 272 93359
Eastern :- 1st Floor, 5&6, Fancy Lane, Kolkata 7000 001Regional Office Tel/Fax: +91 33 22436471
Registered Office :- D-18, Kalindi Colony, New Delhi- 110 065
JBJ in India
Plant 1 :- F-44, Sector-8, Noida- 201 301Tel +91 120 2425 189 , Fax : +91 120 2425 190
Plant 2 :- A-14, Sector-5, Noida- 201 301Tel: +91 120 2425 180 ~ 184 , Fax : +91 120 2425 186
Plant 3 :- E-46 & 47, Sector-8, Noida- 201 301Tel +91 120 2425 014 / 15
Western :- # 5, Aditi Commerce, 2nd Floor, Baner Road,Regional Office Opp. Bank of Maharashta, Pune - 411045
Tel: +91 20 272 933960 , Fax: +91 20 272 93359
Eastern :- 1st Floor, 5&6, Fancy Lane, Kolkata 7000 001Regional Office Tel/Fax: +91 33 22436471
Registered Office :- D-18, Kalindi Colony, New Delhi- 110 065
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Over 15 years extensive experience in precision CNC machining and advanced commercialtool room activities for the design and manufacturing of precision dies and mouldsExcellent reputation as a quality manufacturer of dies and moulds
On time delivery High accuracy Minimum trials
State of the art tool manufacturing and moulding facilities using modern systems andprocessesLatest range of CNC machines , full range of advanced measuring and inspectionequipmentsHighly experienced team of design engineers with capabilities of moldflow analysisHighly Skilled manpower , machine operators and die makersDedicated team of maintenance engineers for optimum uptime of machines and equipmentsExcellent support from associate supplier companies and partners for outsourced activitiesviz. Vacuum hardening , Hotrunner sytems, Standard parts and tool steel etc.Synventve Moulding Solutions JBJ P. Ltd, a group company, is in a joint venture withSynventve Moulding Solutions BV ,world leaders in hot runner systems and temperaturecontrollers for plastic injection moulds
Corporate SummaryOver 15 years extensive experience in precision CNC machining and advanced commercialtool room activities for the design and manufacturing of precision dies and mouldsExcellent reputation as a quality manufacturer of dies and moulds
On time delivery High accuracy Minimum trials
State of the art tool manufacturing and moulding facilities using modern systems andprocessesLatest range of CNC machines , full range of advanced measuring and inspectionequipmentsHighly experienced team of design engineers with capabilities of moldflow analysisHighly Skilled manpower , machine operators and die makersDedicated team of maintenance engineers for optimum uptime of machines and equipmentsExcellent support from associate supplier companies and partners for outsourced activitiesviz. Vacuum hardening , Hotrunner sytems, Standard parts and tool steel etc.Synventve Moulding Solutions JBJ P. Ltd, a group company, is in a joint venture withSynventve Moulding Solutions BV ,world leaders in hot runner systems and temperaturecontrollers for plastic injection moulds
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Certified ISO 9001: 2000
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Position NumberManagement Team 5
Tool Room Manager 1
Injection Moulding Manager 1CNC Manager 1
Design and development 10
Shop floor Supervisor 8
CNC Programmer 3
Business Development team 5
CNC Machine team 20
JBJ India Team
CNC Machine team 20
Injection Moulding Team 22Conventional Machine Team 30
Tool Makers team 18
Inspection team 6
Stores and Commercial dept. 8
Finance and Accounts dept. 4
Maintenance and Projects dept. 5Vendor Development Team 3
Utility staff 6
TOTAL 156
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Automotive
Electrical
Electronics
Appliances
Packaging (small)
Medical Equipment
Aerospace & Defence
Our MarketsOur Markets
Automotive
Electrical
Electronics
Appliances
Packaging (small)
Medical Equipment
Aerospace & Defence
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Tool manufacturing Moulds
Plastic Injection Rubber injection
Dies Lamination Progressive Fine Blanking Powder compacting Dies
Pressure Die Casting Dies
Precision CNC Machining
Jigs, Fixtures & Gauges
Hot halves incorporating hot runners
Our Products & ServicesOur Products & ServicesAnalysis Services
plastic flow analysis3D ModellingCAM Services
Injection moulding 60 tonnes 90 tonnes100 tonnes150 tonnes200 tonnes250 tonnes280 tonnes (by end-oct08)350 tonnes (by end-oct08)470 tonnes (by end-oct08)
Tool manufacturing Moulds
Plastic Injection Rubber injection
Dies Lamination Progressive Fine Blanking Powder compacting Dies
Pressure Die Casting Dies
Precision CNC Machining
Jigs, Fixtures & Gauges
Hot halves incorporating hot runners
Injection moulding 60 tonnes 90 tonnes100 tonnes150 tonnes200 tonnes250 tonnes280 tonnes (by end-oct08)350 tonnes (by end-oct08)470 tonnes (by end-oct08)
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8
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Plant 1 CNC Wire cut Unit
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Precision Machining-CNC WEDM
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Plant 2 Tool manufacturing- CNC Area
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Precision Machining-CNC VMC
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Precision Machining- CNC VMC
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Plant 2 Toolmanufacturing-
Conventional & AssemblyArea
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Manufactured dies and moulds
Please see a separate presentationPlease see a separate presentation
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List of MachinesDESCRIPTION QTY MAKE SPECIFICATIONS
CNC VERTICAL MACHINE CENTER 2 HAAS- USA X=1016,Y=615, Z=635
CNC WIRE-EDM 3 SODICK-JAPAN X=550,Y=350, Z=300
CNC - EDM 1 CHMER-TAIWAN X=600,Y=500, Z=500
ZNC - EDM 2CHMER-TAIWAN X=400,Y=300, Z=350
OSKAR-TAIWAN X=300,Y=250, Z=150
EDM HOLE DRILLING 1 SODICK-JAPAN X=200,Y=300, Z=150
MILLING MACHINES 3PRECICUT-TAIWAN X=915,Y=400, Z=450
PRECICUT-TAIWAN X=700,Y=305, Z=405
HYDRAULIC SURFACE GRINDER 2 KENT-TAIWAN X=930,Y=450, Z=420HYDRAULIC SURFACE GRINDER 2 KENT-TAIWAN X=930,Y=450, Z=420
SURFACE GRINDERS 3
RAMANA-INDIA X=450,Y=225, Z=275
RAMANA-INDIA X=450,Y=225, Z=275
OKAMOTA-JAPAN X=450,Y=225, Z=275
CENTRE LATHE MACHINE 2 PANTHER-GUJRAT CD =1000MM
RADIAL DRILLING MACHINE 1 JEET/BALTIBOI-INDIA DRILL=40MM, TAPER=MT4
DIGITAL HEIGHT MASTER 1 MAHR-GERMANY MAX H=935MM, 2 MICRONS
VISION SCOPE-PROFILE PROJECTOR 1 CUSTOMIZED-B'LORE ZOOM=264X, 2 MICRONS
CYLINDRICAL GRINDER 1 PARISHUDH 250MM
TOOL & CUTTER GRINDER 1 PRAGA 300MM
INJECTION MOULDING MACHINE 6 L&T , HAITIAN 60,90,100,150,200,250 TON
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Inspection Facility
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List of inspection equipmentsDescription Qty Make Specs.
Precision Profile Projector 1 Customized-B'lore 264 X zoom; 3 microns ;1 microns linear scale ;Visionscope2D Height Master Digimar Mahr-Germany 600mm; 2 microns
Vernier Height Gauge 2 Mitutoyo-Japan 0-300, 600
Hardness Tester 1 Fine Rockwell
Pitch master 1 Mitutoyo-Japan 0-300mm, 3 microns
Master cylinder 1 Bagson dia 80 mm; H=300mm
Digimatic Vernier Caliper 10 Mitutoyo-Japan Range: 0-600mm
Digimatc Micrometer 12 Mitutoyo-Japan Range 0-300mmDigimatc Micrometer 12 Mitutoyo-Japan Range 0-300mm
Dial Bore Gauge 6 Mitutoyo-Japan Range 0-150mm
Granite Surface Plate 5 Bagson Range 300x300 ~1000X1000
Mag- V Blocks 6 Giant 200X150X100
Angle Plates 4 Bagson Range100-600mm
precision Dial Indicators 12 Mitutoyo-Japan Range 1,2,10,20 microns
Slip Gauge & Pin Gauge sets 4 Mitutoyo-Japan 83pcs. Gr 0
Bevel Protector 1 Mitutoyo-Japan Mitutoyo
Magnetic Dial Stand 8 Mitutoyo-Japan 7010
TT magnifiers 2 Banbros 10x, 20x
Thread Pitch Gauge 1 Mitutoyo-Japan Range Inch & mm
precision level gauge 1 NSK- Japan 20 microns
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Design Facility
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Design examples
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Design examples
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Design examples
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Electrode Design & Planning
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Plant 3 Injection Moulding
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Tool Steel: Globally popular tool steel grades from local subsidiaries & authorisedstockists: Such as Assab, Hitachi Metals, Edelstaal, Oxybel etc.
Moldbase & standard parts: DME, HASCO & MISUMI or equivalent.
Hot runner systems: Global leaders such as Synventive Molding Solutions orequivalent.
Vacuum Heat treatment: Using latest in technology by leaders in the field: At 10Bar quenching with convective heating in Dynatech furnace.
Special coatings: For specific applications using Plasma technology by leadingspecialists: Such as Nitriding, TiN,TiAlN etc.
High end cutting & engraving using Laser technology: AMADA, Japan for 2-Dcutting and CHEVAL, France for 2-D engraving of any shape/logo.
Our Suppliers & PartnersOur Suppliers & PartnersTool Steel: Globally popular tool steel grades from local subsidiaries & authorisedstockists: Such as Assab, Hitachi Metals, Edelstaal, Oxybel etc.
Moldbase & standard parts: DME, HASCO & MISUMI or equivalent.
Hot runner systems: Global leaders such as Synventive Molding Solutions orequivalent.
Vacuum Heat treatment: Using latest in technology by leaders in the field: At 10Bar quenching with convective heating in Dynatech furnace.
Special coatings: For specific applications using Plasma technology by leadingspecialists: Such as Nitriding, TiN,TiAlN etc.
High end cutting & engraving using Laser technology: AMADA, Japan for 2-Dcutting and CHEVAL, France for 2-D engraving of any shape/logo.
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Thank YouThank You