Comau Body Welding 2012

Body Welding

Property of Comau - Duplication prohibited

March 2012

Body Welding Property of Comau - Duplication prohibited March 2012

BWA - Figures

COMAU GROUPBWA REVENUES

COMAU SYSTEMS

TURNOVER BY REGION (%)

ASIA EUROPE

NORTH AMERICALATIN AMERICA

18

33

32

17

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Body in WhiteAdaptive Solutions

eComau

BW&A Product Lines

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BIW Manufacturing Strategy - ComauFlex

Logistics SystemsLogistics Systems

Production SystemsProduction Systems

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Assembly SystemsAssembly Systems

Conveyance SystemsConveyance Systems

ComauFlex: BIW Solution Focused

Lower Initial Investments• Engineering, Tooling, Conveyors, Building

Lower Operating (Labor & Inventory) Costs•Production, Material, Maintenance, Plant Engineering

Lower Future Model Introduction Costs•Prototype build, Tool Certification, Product Launch

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BIW Manufacturing Strategy – ComauFlex Examples

Material / Logistics SystemsMaterial / Logistics Systems

Manufacturing / Production SystemsManufacturing / Production Systems

Tooling / Assembly SystemsTooling / Assembly Systems

Facilities / Conveyance SystemsFacilities / Conveyance Systems

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BIW Manufacturing Strategy – ComauFlex Benefits

Business Benefits

• 40% cost reduction (fixed and variable) from conventional flexible body shops

• 50% floor space reduction from current flexible body shop

• Speed to market improved by 10 months

• Product architecture independent flexible body shop

• Zero loss launch – new model introduction over the weekend

Operational and performance benefits

• No trapped direct manpower, no operator pacing automated lines

• No line feeding using material handling operators (versamover fleet)

• Significant reduction of maintenance personnel

• No block/starved condition (no conveyors, no part magazines)

• Building does not require manufacturing truss – all floor mounted equipment

• Significant content reduction, reduced gross/net ratio, improved r&m

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BIW Manufacturing Strategy – Case Study

Value• 40% Cost reduction

• Equipment• Facility

• Direct & Indirect Labor• 50% footprint reduction

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High Volume Sub Assemblies w/S.A.M. – Case Study

Traditional Sub-Assembly ProcessTotal Footprint System Cost

115,000 Sq.Ft. $29M

Comau Sub-Assembly Machine (SAM)Total Footprint System Cost

40,700 Sq.Ft. $22.9M

Value• 22% System Savings

• 64% Footprint Reduction• 45% Manpower Reduction

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eComau Business Model

“ PLUG & SAVE SOLUTIONS ”

• Comau Robotics: New Robot Range equipped

with C5G Control Unit

• Comau Powertrain: Smart Drive

• Comau BWA: Versaroll

ENERGY EFFICIENCY SERVICE TEAM

• Team dedicated to achieving energy targets/objects

on shop floor

• Skilled on Energy Efficiency Parameters, Method

and Action Plan execution

INDUSTRIAL ENERGY EFFICIENCY TEAM

• Industrial Energy Managers

• Product / Process Experts focused on Design for

Sustainability, GreenFit, Life Cycle Cost Analysis

• Green manufacturing (painting, automation,

metalcutting,..)

• Green procurement

Consulting Service

Eco Products & Technologies

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Adaptive Solutions

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Robotics - Product Innovation 2010 - 2011

New SMART ARC4 Arc weld dressing integrated

arm

New 4 axis palletizer robot

Innovative parallelogram geometry arm for all High

payload models

New Shelf version robot Standard and hollow wrist

New C5GControl Unit

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Comau Body Welding & Assembly

Technology

Services

Products

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COMAU S.P.A.

VIA RIVALTA,30

10095 GRUGLIASCO (TO)

ITALY

TEL. +39 011 0049111

MAIL: [email protected]

www.comau.com

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Comau Body Welding 2012

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