Colormix Design Guide

16
Colormix Design Guide

Transcript of Colormix Design Guide

Page 1: Colormix Design Guide

Colormix Design Guide

Page 2: Colormix Design Guide

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Table of ContentsProduct Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

LINEARlight Colormix System . . . . . . . . . . . . . . . . . . . . . . . 3

Colormix LED Module Features . . . . . . . . . . . . . . . . . . 3

Ordering & Specification Information . . . . . . . . . . . . . . 4

LINEARlight Colormix Flex . . . . . . . . . . . . . . . . . . . 4

LINEARlight Colormix Rigid . . . . . . . . . . . . . . . . . . 5

OPTOTRONIC 24Vdc LED Power Supplies . . . . . . . . . . . . 6

Ordering & Specification Information . . . . . . . . . . . . . . 6

OPTOTRONIC OT RGB LED Control Modules . . . . . . . . . . 7

Ordering & Specification Information . . . . . . . . . . . . . . 7

Colormix Rigid – Connector Systems . . . . . . . . . . . . . . . . . 8

Ordering & Specification Information . . . . . . . . . . . . . . 8

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Mounting Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Product Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

LINEARlight Flex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

LINEARlight Colormix Rigid . . . . . . . . . . . . . . . . . . . . . 9

Power Supply Installation . . . . . . . . . . . . . . . . . . . . . . . . . 10

Location Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Acceptable Enclosures . . . . . . . . . . . . . . . . . . . . . . . . 10

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

AC Power Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . 11

Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

LINEARlight Colormix Rigid . . . . . . . . . . . . . . . . . 11

LINEARlight Colormix Flex . . . . . . . . . . . . . . . . . . 12

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Colormix Flex OTRGB DIM Controller . . . . . . . . . . . . 12

Colormix Flex OTRGB Sequencer . . . . . . . . . . . . . . . 13

Colormix Rigid OTRGB DIM Controller . . . . . . . . . . . 13

Colormix Rigid OTRGB Sequencer . . . . . . . . . . . . . . 14

Verify Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Environmental Considerations . . . . . . . . . . . . . . . . . . . . . 14

Moisture & Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

ESD (Electro Static Discharge) . . . . . . . . . . . . . . . . . . 15

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Addendum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Colormix and Dimming Control Options . . . . . . . . . . . . . . 15

Low Voltage Controls . . . . . . . . . . . . . . . . . . . . . . . . . 15

DMX Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Theory of Color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

DMX Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

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Product Descriptions

LINEARlight Colormix System

The OSRAM SYLVANIA Colormix system consists of three components. The LED Colormix module, power supply andthe RGB controller. To start the color sequence or create your own custom colors a standard low voltage (0-10Vdc)controller is required to interface with the OSRAM SYLVANIA system components.

LINEARlight Flex (70082)

Flexible circuit board with self-adhesive backing (13.1 ft in length)

Each LED contains an individually powered red, green and blue chip

Entire module can be subdivided into smaller sections (coupons)

Operates with OPTOTRONIC 24Vdc power supplies

Low heat generation

Input solder connection

Applications

Facades, coves

Long linear runs or complex geometry

Edge lighting

Architectural applications

Ratings 1, 2

Operating Temperature at Tc Point -30 to +75°C (-22 to 167°F)

Storage Temperature -40 to +85°C (-40 to 185°F)

Voltage Range 23 to 25Vdc

Maximum Reverse Voltage 25Vdc

1. The maximum operating range of the Tc-Point (75°C) is to specify the absolute maximum Tc temperature without causing permanent damage to the LEDs.

2. To achieve the maximum service life, the temperature at the Tc point should not exceed 40°C (104°F).

LINEARlight Rigid (70080)

Rigid circuit board (1.48 ft in length)

Each LED contains an individually powered red, green and blue chip

Entire module can be subdivided into smaller sections (coupons)

Operates with OPTOTRONIC 24Vdc power supplies

Low heat generation

Input connector system

Applications

Facades, coves

Short linear runs

Edge lighting

Architectural applications

LINEARlight Colormix modules provide dynamic control of colored illumination. Each individual LED contains a red,green and blue chip in one LED package that can be controlled by an OPTOTRONIC® OT RGB 3CH DIM or an OTRGB Sequencer dimming module to yield an infinite choice of colors, including white. This unique method of colormixing within each LED, achieves better color consistency and uniformity than by combining separate colored LEDs.

Colormix LED Module Features

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Ordering and Specification Information1

LINEARlight Colormix Flex

Approx.Item Ordering Power Voltage Current Viewing Wavelength Luminous Lumens perNumber Abbreviation (W)2 (Vdc) (A) Angle (nm) Flux (lm) linear ft.

70082 LINEARFLEX TOP COLORMIX-OS-LM10L-RGB

All Colors 54 24 2.25 120° Cool White 603 46

Red Channel 12 24 0.5 120° 617 213 16.3

Green Channel 24 24 1.0 120° 525 336 25.6

Blue Channel 19.2 24 0.8 120° 470 54 4.1

1. Above values are typical for an entire (13.1 ft.) module, which consists of 200 LEDs total. To obtain power, current and lumen values for each separable 10-LED coupon (7.9 in.), divide values in the above table by a factor of 20.

2. The wattage and current values listed for each individual color represent maximum possible values; however, the manufacturing process assures that no module will exhibit the maximum in all colors simultaneously—thus the “All Colors” wattage is less than the sum of the individual color wattage maxima.

Length Widthinches (mm) inches (mm)

Colormix Module 157.5 (4000) .45 (11.5)Smallest Coupon 7.9 (200) .45 (11.5)LED Spacing 0.79 (20)

Dimensions (In Millimeters)

Tc-point

20.319.7

2.4

2.0

2.5

11.7

11.3

200

10

3.5

11.8

1.3 2.

5

0.25

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Ordering and Specification Information1

LINEARlight Colormix Rigid

Item Ordering Viewing Wave Luminous Approx.Number Abbreviation Watts2 Volts Angle Length (nm) Flux (lm) Lumens per ft

70080 LINEARCOLORMIX-OS-LMO1M-RGB

All Colors 8 24Vdc 120° Cool White 87 58

Red Channel 1.8 24Vdc 120° 617 32 21

Green Channel 3.6 24Vdc 120° 525 51 34

Blue Channel 2.9 24Vdc 120° 470 8 5

1. All information is per module, 30 LEDs. Modules may be subdivided into coupons of 10 LEDs.

2. The wattage listed for each individual color represents maximum possible values; however, the manufacturing process assures that no module will exhibit the maximum in all colors simultaneously.

Dimensions (In Millimeters)

Length Widthin (mm) in (mm)

Colormix Module 17.7 (450) .45 (11.5)Smallest Coupon 5.9 (150) .45 (11.5)LED Spacing .59 (15)

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OPTOTRONIC 24Vdc LED Power Supplies

OSRAM OPTOTRONIC power supplies are compact and electronically stabilized. The wide range of input voltage from100 to 277 VAC enables worldwide use on single-phase AC power lines. OPTOTRONIC power supplies are protectedagainst open circuit, short circuit, overload and overheating conditions. They are UL recognized and FCC compliant.

Ordering and Specification Information

Nominal Nominal Min. Max. Max. Compatible CompatibleInput Input Output Output Output Line Remote with with

Item Voltage Current Voltage Power Power Ripple Mounting OT OT RGB LocationNumber Description (Vac) (Amps) (Vdc) (W) (W) (V) (ft) DIM Controls Rating

51501 OT6/100-240/24COS 100-240 0.150@120V 24.0±0.5 0.2 6 ±0.4V 26 YES YES Dry0.050@240V

51503 OT/6/100-120/24 100-120 0.150@120V 24.0±0.5 0.2 6 ±0.4V 26 YES YES Dry

51512 OT20/120-240/24S 120-240 0.35@120V 24.0±0.5 0.9 20 ±0.2V 32 YES YES Dry0.23@240V

51513 OT75/120/24 120 1.2@120V 24.0±0.5 10 75 ±1.0V 30 NO YES Dry+Damp

51514 OT75/120-277/24E 120-277 0.75@120V 23.5-25V 0.9 75 ±0.5V 32 YES YES Dry+Damp0.35@277V

Ordering Guide

Item Number

OPTOTRONIC

Output Wattage (6 watts)

Circular Opto Semi-conductor; S: square

Output Voltage (DC)

Input Voltage (AC)

51501 OT 6/ 100-240/ 24 COS

OT-20 Case:

Bottom View

Top View

0.81"�(20.5mm)

0.49"�(12.5mm)

2.04"�(51.8mm)

1.97"�(50.0mm)

2.17"�(55.0mm)

1.02"�(26.0mm)

0.28"�(7.0mm)

5.50"�(140mm)

2.04"�(51.8mm)

7.00"�(178mm)

0.28"�(7.0mm)

Output �lead wires

Red

Load (VDC)

Black

Input lead wires

Mounting �Holes (2)

+–

Top View

0.75"�(19.0mm)

1.89"�(48.0mm)

2.36"�(60.0mm)

2.20"�(56.0mm)

2.20"�(56.0mm)

2.36"�(60.0mm)

24VDC+ –

LoadLoad side: use 14 AWG wire

Line side: use 12 AWG wire

Line

N L

1.20"�(30.5mm)

OT-6 Case: *Wiring: Leads only (no connectors)Input: (18AWG wire)Output: (20AWG wire)

Packaging: Quantity: 20 pieces/cartonWeight: 0.16 lbs each (approx.)

3.72 lbs/carton

Packaging: Quantity: 30 pieces/cartonWeight: 0.21 lbs each (approx.)

6.30 lbs/carton

*Wiring: Connectors only (No leads provided) Use solid or stranded copper wire only

OT-75/120-277 Case:Packaging: Quantity: 10 pieces/cartonWeight: 1.35 lbs each (approx.)

14 lbs/cartonOT-75/120 Case:Packaging: Quantity: 20 pieces/cartonWeight: 1.22 lbs each (approx.)

24.7 lbs/carton

*Wiring: Leads only (no connectors)Input: 9" (18AWG wire)black & white wiresOutput: 9" (18AWG wire)red (+) & blue (–) wires

Length

Mounting Length

Height

Width

Dimensions:Overall: 9.5" L x 1.7" W x 1.18" HMounting: 8.90"

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OPTOTRONIC OT RGB LED Control Modules

OT RGB control modules are compact pulse width modulated (PWM) controllers used for creating colored lightingsolutions with LEDs.

The OT RGB 3CH DIM allows color mixing by independently controlling three dimmable output channels. The OT RGB 3CH DIM is required for large applications where there is synchronization of the color scenes.

The OT RGB SEQUENCER generates a preset dynamic sequence of colors, allowing the user to control the speedof the sequence.

Both modules are controlled by 0…10 Vdc control inputs or a 100Kohm Potentiometer.

Ordering and Specification Information

Nominal Max.1 Output Max.2 Max.3 Max. OutputInput Input Control Power Output Power Current

Item Voltage Current Voltage per channel Power Loss per channelNumber Description (Vdc) (A) (Vdc) (W) (W) (W) (A)

51517 OT RGB 3CH DIM 10.5 / 24 6 0-10 0-20 / 0-48 60 / 140 3 2

51518 OT RGB SEQUENCER 10.5 / 24 6 0-10 0-20 / 0-48 60 / 140 3 2

1. For Class 2 applications maximum input power is limited to [email protected] and [email protected]. For Class 2 applications maximum output power would be [email protected] and [email protected]. Allow for power loss when selecting power supplies.

Dimensions: Packaging:6.77" L x 1.65" W x 0.79" H Quantity: 20 pieces/carton(172mm L x 42mm W x 20mm H) Weight: 0.165 lbs ea. (approx.)

3.3 lbs/carton

Wiring: Connectors only(No leads provided) Use 14AWG solid or stranded copper wire only

20 mm

42 mm

172 ±0.3 mm

1

3.5 mm

164 ±0.3 mm

Dimensions

OT RGB 3CH DIM OT RGB SEQUENCER

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Colormix Rigid – Connector Systems

The Colormix connector systems simplify the installation process of the Rigid Colormix modules by eliminating the need to solder wires.

The Colormix 4-pin connector is used to connect the LINEARlight Colormix rigid modules to the OPTOTRONIC OTRGB 3-channel dimmer or sequencer.

The Colormix Conn-45 board-to-board connector is used between Colormix rigid boards.

The Colormix 4-pin connector and Conn-45 connector are not suitable for the LINEARlight Flex Top Colormix modules.

Ordering and Specification Information

Item Ordering Length Width Height Wire LengthNumber Abbreviation in. (mm) in. (mm) in. (mm) in. (mm) AWG

70114 ColormixConnector/OS/LM/4PinFeeder .29 (7.3) .49 (12.5) .43 (11) 19.7 (500) 22

70110 ColormixConnector/OS/LM29 Conn-45 2.35 (59.6) .49 (12.5) .43 (11) 1.77 (45) 22

Dimensions (In Millimeters)

2,5 7,5

2,5

12,50,45

11

8,95

7,3 500

6,2

0,45

InstallationSAFETY CONSIDERATIONS

WARNING: ONLY QUALIFIED PERSONNEL SHOULD PERFORM INSTALLATION.

TO AVOID ELECTRICAL SHOCK OR COMPONENT DAMAGE, DISCONNECT POWER BEFORE ATTEMPTING INSTALLATION OF THE POWER SUPPLIES AND/OR MODULES.

Failure to install the power supplies and/or LED modules in accordance with the National Electric Code (NEC), all applicableFederal, State and local electric codes as well as the specific Underwriter’s Laboratories (UL) safety standards for the installation,location and application may cause serious personal injury, death, property damage and/or product malfunction.

These instructions are guidelines for installation of OSRAM LED modules and power supplies. Installation requirements may vary depending on the application. Licensed electricians should provide all installation services for connection of both primary and secondary (input/output) of the power supplies.

MOUNTING SURFACE

LINEARlight Colormix MODULES can be mounted to any non-metallic or metallic surface or raceway provided the sur-face is smooth, clean, dry and has sufficient structural integrity to support the LED module and or power supply.When mounting the module on a metallic or otherwise conductive surface, care should be taken to provide electricalisolation between the module and the mounting surface at all solder points and sub unit breaks.

The module should be installed on a metallic surface when operated in environments with large variations in tempera-ture (e.g. outdoor applications). Otherwise, the use of a foam adhesive tape (3M™ VHB™ tape) can be used toabsorb the stress of any mismatch in thermal expansion coefficients.

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Max length ofOPTOTRONIC Ordering OPTOTRONIC Ordering LINEARlight No. of

Application Power Supply Code Qty RGB Controller Code Qty Colormix Strip Coupons 0-10V Controllers Qty

Colormixing, OT6/100-240/24/COS 51501 1 OT RGB 3CH DIM 51517 1 1.3 ft. (400 mm) 2 0-10V Controllers*changing OT20/120-240/24S 51512 1 OT RGB 3CH DIM 51517 1 4.6 ft. (1400mm) 7 or three 100 K ohm 3

OT75/120/24 51513 1 OT RGB 3CH DIM 51517 1 18.4 ft. (5600mm) 28 potentiometersOT75/120-277/24E 51514 1 OT RGB 3CH DIM 51517 1 18.4 ft. (5600mm) 28

Color spectrum OT6/100-240/24/COS 51501 1 OT RGB Sequencer 51518 1 1.3 ft. (400 mm) 2 0-10V Controllers*sequencing OT20/120-240/24S 51512 1 OT RGB Sequencer 51518 1 4.6 ft. (1400mm) 7 or one 100 K ohm 1

OT75/120/24 51513 1 OT RGB Sequencer 51518 1 18.4 ft. (5600mm) 28 potentiometerOT75/120-277/24E 51514 1 OT RGB Sequencer 51518 1 18.4 ft. (5600mm) 28

*Please contact OSRAM SYLVANIA for a list of approved 0-10V controllers.

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PRODUCT LAYOUT

LINEARlight Flex

Determine the maximum straight run length where the Colormix module is to be installed. Use of architectural draw-ings and/or a field measurement of the location will be required.

Wherever possible, use a complete reel (13.1 ft.). This will result in fewer solder connections. If necessary, the modulecan be field cut at designated points to fit within the required area.

To complete a section larger then a reel (13.1 ft.), use additional coupons. An entire reel can be cut into smallercoupons of (7.9 in.) in length. Any additional coupons should be connected directly to the power supply and notthrough another module.

To facilitate the installation, mount the module and solder wires prior to final installation.

OPTOTRONIC power supplies have a class 2 DC output. For reliability and performance, refer to the following chartso as not to exceed the limitations of the power supply or the LED module.

LINEARlight Colormix Rigid

Determine the maximum straight run length where the Colormix module is to be installed. Use of architectural draw-ings and/or a field measurement of the location will be required.

The module is designed for mounting to flat surfaces. The LED module can be field cut to accommodate transitions ordiscontinuity of the mounting surface. Up to 9 modules (13.3 ft) can be installed consecutively from any power feed.

To facilitate the installation, use a Colormix 4-pin feeder connector (NAED 70114) for connection to RGB controls andConn-45 for board-to-board connections.

OPTOTRONIC power supplies have a class 2 DC output. For reliability and performance, refer to the following chart soas not to exceed the limitations of the power supply or the LED module.

Max length ofOPTOTRONIC Ordering OPTOTRONIC Ordering LINEARlight No. of

Application Power Supply Code Qty RGB Controller Code Qty Colormix Strip Modules 0-10V Controllers

Colormixing, OT20/120-240/24S 51512 1 2.9 ft (900mm) 2 Three 0-10V controllers

color changing OT75/120/24 51513 1 OT RGB 3CH DIM 51517 1 13.3 ft (4050mm) 9 or 100 K ohm OT75/120-227/24E 51514 1 13.3 ft (4050mm) 9 potentiometers required

Color spectrum OT20/120-240/24S 51512 1 2.9 ft (900mm) 2 One 0-10V controllers

sequencing OT75/120/24 51513 1 OT RGB Sequencer 51518 1 13.3 ft (4050mm) 9 or 100 K ohm OT75/120-227/24E 51514 1 13.3 ft (4050mm) 9 potentiometers required

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POWER SUPPLY INSTALLATION

The power supply should be located within close proximity of the LED Colormix module for optimal load distribution.For remote mounting, please refer to the following chart as well as the power supply specifications for the limitationson the individual power supply.

Recommended maximum OPTOTRONIC 24V power supply remote mounting distance (ft.) for Colormix modules

LED Load Wattage 12 AWG 14 AWG 16 AWG 18 AWG 20 AWG 22 AWG

20 189 119 75 47 30 19

25 151 95 60 38 24 15

30 126 79 50 32 20 13

35 108 68 43 27 17 11

40 94 60 38 24 15 9

45 84 53 33 21 13 8

50 75 48 30 19 12 8

55 69 43 27 17 11 7

60 63 40 25 16 10 6

65 58 37 23 15 9 6

70 54 34 21 14 9 6

75 60 32 20 13 8 5

Location Rating

OPTOTRONIC Dry & Damp location rated power supplies must be installed in an appropriate NEMA enclosure.

OPTOTRONIC Dry location rated power supplies must be installed inside an appropriate NEMA enclosure.

* The maximum remote mounting distance for OPTOTRONIC power supplies is specified in the power supply data sheets.Although it is possible to exceed these distances, the installer and/or end user must take precautions to prevent and/ortest the effects of EMI (electromagnetic interference).

Acceptable Enclosures

Enclosure Rating Definition

Type 1 Enclosures constructed for indoor use provide a degree of protection against falling dirt.

Type 2 Enclosures constructed for indoor use provide a degree of protection against falling dirt and light splashing of liquids.

Type 3 Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow, and windblown dust.

Type 3R Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow and remain undamaged by the formation of ice on the enclosure.

Type 3S Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow, and windblown dust; and in which the external mechanism(s) remain operable when ice laden.

Type 4 Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, and hose-directed water; and that will be undamaged by the external formation of ice on the enclosure.

Type 4X Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, and hose-directed water, and corrosion; and that will be undamaged by the external formation of ice on the enclosure.

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WIRING

AC Power Voltage Wiring

Secure the power supply inside the electrical enclosure. Connect AC supply leads to the power supply input in accordance with all national and local electrical codes.

Low Voltage Wiring

LINEARlight Colormix Rigid

Prepare the input connection to the LED Colormix Rigid module by attaching a Colormix 4-pin Feeder Connector. The 4–pin feeder connector is used to connect the Colormix module to the OPTOTRONIC OT RGB 3CH DIM controlmodule or the OT RGB Sequencer.

All components of the LINEARlight Connector systems must be assembled to avoid any stress on the wires and/orboard connectors. The installer must ensure that there is adequate strain relief between the board connection andthe wiring.

The RGB 3CH DIM controller and the sequencer has (4) designated screw terminal outputs for connection to the LEDcolormix module. Connect the (4) wires from 4-pin feeder connection to the controller. Verify the correct color connec-tion and polarity between the LED module and the controller.

• Red to Red

• Blue to Blue

• Green To Green

• Positive to Positive

To make any necessary splices between the LED Colormix module and the RGB controller, strip the wires and usewire nuts or other appropriate wire connectors. All connections should be in compliance with Class 2 low voltage connection standards.

Note: The screw terminals of the Colormix sequencer and the RGB controller are designed for a single conductor. An external connector or bus should be used for applications involving multiple conductors.

OPTOTRONIC Power Supply OT20 OPTOTRONIC Power Supply OT75

CAUTION! Disconnect all power to the AC main voltage prior to making any electrical connections.

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LINEARlight Colormix Flex

Prepare the input connection to the LED Colormix Flex module by soldering (4) jumper wires directly to the input termi-nal of the Colormix module. The Colormix input terminal has 4 designated connection points labeled R (red), G (green),B (blue) and + (positive). Use (20 or 22 AWG) solid or stranded hook up wire for the soldered connection.

Note: Solder connections should only be performed on the designated solder pads. During soldering, do not exceedthe maximum soldering time of 10 seconds and maximum soldering temperature of 260°C.

There should be no or a minimal amount of exposed conductors past the solder contacts. Exposed wires can causeshort circuits and product failure. Place an insulating material between all breaks in the module or power connectionpoint and the mounting surface.

The RGB 3CH DIM controller and the sequencer has (4) designated screw terminal outputs for connection to the LEDColormix module. Connect the (4) jumper wires to the controller. Verify the correct color connection and polaritybetween the LED module and the controller.

• Red to Red

• Blue to Blue

• Green To Green

• Positive to Positive

To make any necessary splices between the LED Colormix module and the RGB controller, strip the wires and usewire nuts or other appropriate wire connectors. All connections should be in compliance with Class 2 low voltageconnection standards.

Note: The screw terminals of the Colormix sequencer and the RGB controller are designed for a single conductor. An external connector or bus should be used for applications involving multiple conductors.

WIRING DIAGRAMS

Colormix Flex OTRGB DIM Controller(Max. LED load 18.4 ft.)

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Colormix Rigid OTRGB DIM Controller(Max. LED load 9 modules, 13.3 ft.)

13

Colormix Flex OTRGB Sequencer

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Verify Polarity

After all wire routing is complete and prior to applying power, verify the polarity of all electrical connections. The con-nections from power supply to the controller must be positive to positive (red) and negative to negative (black).Reverse polarity connections may damage the LEDs and void the product warranty.

ENVIRONMENTAL CONSIDERATIONS

Moisture & Dust

For applications involving exposure to humidity, moisture or dust, the module must be protected by a housing with asuitable cover. The module can also be protected against humidity, moisture and dust by treatment with an appropri-ate circuit board grade conformal coating. The APL grade conformal coating from Electrolube, Inc.(www.electrolube.com) has been tested to meet the requirements of LINEARlight products.

Temperature

Care should be taken to ensure the product is installed in an application that does not exceed the maximum operatingtemperature of the module or power supply.

The maximum operating temperature range of the Colormix module (-30°C (-22°F) to 85°C (167°F)) can be measuredat the designated Tc-point on the module.

To achieve the maximum service life, the temperature measured at the Tc-point should not exceed 40°C.

The maximum case temperature of the power supply (OT6:70°C (158°F), OT20:75°C (167°F) and OT75:90°C (194°F))can be measured at the designated Tc-point on the power supply.

ESD (Electro Static Discharge)

ESD can cause failure of the LED module.

Care should be taken to prevent the module from being subjected to static electricity during assembly or installation ofthe module.

Colormix Rigid OTRGB Sequencer(Max. LED load 9 modules, 13.3 ft.)

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One or more colors fails to illuminate:

• Verify continuity at all solder connections, wire connectors, and screw terminal connections.

• Verify the correct use of power supply for the intended wattage of the application. Only an OPTOTRONIC 24V power supply can be used with Colormix modules.

• For remote mounting applications, verify the wire length and gauge of wire meets the requirements of the application.

• All exposed conductors and breaks in the module should be insulated.

Section of LED fails to illuminate

• Coupon may be defective or damaged. Remove and replace the damaged coupon.

Sequencer does not sequence color:

• Verify the correct use of the dimming control.

Below 1.3V the output is off

Above 9.8V the sequence retains its current color

Between 1.3V and 9.8V the sequencer speed changes from 5 seconds to 10 minutes.

RGB modules and the sequencer require a 0-10Vdc controller or a 100k potentiometer.

Troubleshooting

AddendumColormix and Dimming Control Options

The following tables provide a list of some 0-10V and DMX control manufacturers. For DMX systems a DMX to 0-10Vdecoder is required to interface with the OT RGB control modules. Please contact controls manufacturers toorder/specify the appropriate controls and for the latest controllers.

Also, for more information, check out the LCA (Lighting Controls Association) site at www.aboutlightingcontrols.org.

0-10V Controllers

Controls Manufacturer Contact Information Architectural Dimmer Wall Box Dimmer

Douglas Lighting Controls 604-873-2797 ALD* dimmer control panels WPN-5721douglaslightingcontrols.com

Hunt Controls 970-484-9048 huntdimming.com

Leviton 800-824-3005 Illumatech* 0-10V DCleviton.com

Lithonia 800-533-2719lithonia.com Equinox*, Synergy*

Lutron Lutron.com Grafik Eye* Nova* T 0-10V DC

DMX Controllers

Controls Manufacturer Contact Information DMX Controller DMX to 0-10V Decoder

KWL Lighting Brightlines.com DXG-48-DIN-120 PWM-4-DIN-120,724-457-0717 PAO-4-DIN-10

Lithonia Lighting (Acuity Lighting) Lithonia.com LSCC Control Console800-533-2719

Martin Controls martin.dk 2518 DMX Controller

Sound Light soundlight.de DMX DemultiplexerAxis Entertainment 3006A, 3012B,

axisdmx.com 3012C, 3030A210-738-2947

Strand Lighting 714-230-8200 Premiere* S72 Demultiplexerstrandlighting.com

* Represents product/brand names of various manufacturers listed

Page 16: Colormix Design Guide

United StatesOSRAM SYLVANIA National Customer Service and Sales Center 18725 N. Union Street Westfield, IN 46074

Industrial & Commercial

Phone: 1-800-255-5042Fax: 1-800-255-5043

National Accounts

Phone: 1-800-562-4671Fax: 1-800-562-4674

OEM/Specialty Markets

Phone: 1-800-762-7191Fax: 1-800-762-7192

Display/Optic

Phone: 1-888-677-2627Fax: 1-800-762-7192

Canada OSRAM SYLVANIA LTD.Headquarters 2001 Drew RoadMississauga, ON L5S 1S4

Industrial & Commercial

Phone: 1-800-263-2852Fax: 1-800-667-6772

Special Markets

Phone: 1-800-265-2852Fax: 1-800-667-6772

Visit our website: www.sylvania.com

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Theory of Color

When the three primary colors (red, green and blue) of light are mixed, the intensities of the colored light isbeing added. The mixing of colored light is called additive color mixing.

White light is perceived where all three additive primaries overlap. Since the white mixture results from theadding of three color light sources, the white light appears to be the brightest of all.

By varying the intensities of the individual light sources, a full range of colors can be obtained. Combinationsof the two primary colors produce the secondary colors – magenta, cyan and yellow. By mixing colors, thecorrelated color temperature (CCT) may be adjusted to blend with the surrounding environment.

OSRAM SYLVANIA Colormix systems are ideal for architectural lighting, stage lighting, entertainment, videowalls and other applications benefiting from dynamic colored lighting.

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OPTOTRONIC is a registered trademark of OSRAM GmbH used under license.OSRAM is a registered trademark of OSRAM GmbH SYLVANIA and The System Solution are registered trademarks of OSRAM SYLVANIA Inc. All other marks are the property of their respective owners