COLOR CHART A GROWING INDUSTRY INTERSTAR...
Transcript of COLOR CHART A GROWING INDUSTRY INTERSTAR...
INTERSTARPigments, Admixtures & Fibers
A GROWING INDUSTRYSignificant advancements in the Ready Mix concrete industry in recent years have resulted in an equally advanced product offering. The once gray, purely functional product is now available in a wide spectrum of colors and has become an integral part of the building design process.
QUALITY, INTENSITY AND UNIFORMITYIf you’re looking for the highest quality, most vibrant iron oxide pigments that are easy to use and cost effective, then Interstar has exactly what you are looking for. Interstar’s premium quality pigments are renowned for their purity, uniformity, intensity and durability. To ensure the highest level of quality, Interstar technicians carry out a series of rigorous tests on all finished products to certify their level of quality, performance, conformity and uniformity. Our pigments adhere to ASTM C979 specifications for integral concrete colorants, including superior alkaline resistance and effective defense against the elements. Interstar’s pigments are available in a wide variety of colors to match your project needs.
INTERSTARPigments, Admixtures & Fibers
READY-MIXCOLOR CHART
CORPORATE HEADQUARTERS4255 Portland BoulevardSherbrooke, QuebecCanada, J1L 3A5Tel.: 819.563.9975 or 1.800.567.1857Fax.: 819.563.1317 or 1.888.563.1317
HEADQUARTERS - UNITED STATES530 Madison AvenueJunction City, Illinois62882, USATel.: 618.533.3600 or 1.866.610.5904Fax: 618.533.3636 or 1.866.649.5958
TORONTO, ONTARIOCALGARY, ALBERTASYRACUSE, NEW YORKTAMPA, FLORIDAMEXICO CITY, MEXICOMONTERREY, MEXICO
EASY TO USE
Interstar offers the Ready Mix concrete industry a spectrum of colors that can be used to create distinctive effects. Interstar’s Powderstar and Granastar pigments ensure a simple, efficient and easy coloring process. Powderstar pigment is available in pre-weighed disintegrating bags. This not only saves time, eliminates steps but it also reduces dust. INVENTORY AND SHIPPING
Your order will be promptly filled at one of our Distribution centers closest to you to ensure timely delivery. Orders are usually shipped the same day.
SERVICE, OUR PRIORITY AT INTERSTAR
Our technicians, chemists and engineers are at your service to assist you with your projects. If you require a special color, Interstar will work with you to develop exactly what you need. Our specialists will work with your aggregates, duplicating your productionprocess in our laboratories to ensure a successful result.
INFORMATION
If you require additional information on Interstar pigments for Ready Mix concrete, please refer to our literature for the Ready Mix concrete industry. You can also access our web site at www.interstar.ca where you will find all our literature. Do not hesitate to contact our Customer Service Department at 1.800.567.1857.
CURING / SEALING:
Do not fog or cover the surface during the initial curing period (at least 24 hours). To complete the final finishing process, Interstar curing and sealing products should be applied. They are designed to provide a long-lasting protective finish.
Please be aware of the following to avoid discoloration: • Wait until the surface of the concrete is uniformly dry before applying the sealer.
• Avoid shadows (from trees, buildings, etc.) being cast over the area.
• Do not fog with water or cover surface during the initial curing process (at least 24 hours).
• Do not use plastic membrane sheets.
• Colored concrete will continue to lighten until it is fully cured. Allow the concrete to cure for 30 days before inspecting it for color match or appearance.
• Always use clean tools and new brooms if a broom finish is required.
Limitations: The optimal dosage of pigment suggested varies between 2% to 7%, based on the total weight of cementitious materials. A dosage of 10% of pigment based on the total weight of cementitious materials is the saturation point for pigment coloration. If the percentage of pigment is over 10% of the total weight of cementitious materials, there will be no benefits and it can affect considerably the results. In addition, if the percentage is lower than 1% of the total weight of cementitious materials, the coloration will be uneven and will affect the results.
This color chart only gives an approximate estimate of the color obtained and must be used as a guideline for color selection. The color chart may not represent the final colors that can be obtained. These color samples were obtained using grey Portland cement in a 4,500 psi concrete mix. In order to obtain a uniform color and a maximized effect, it is important to respect the methodology, the formula and the brand of the products used. The color of the concrete can be affected by many factors, including but not limited to:
• The amount of pigment integrated into the mix. • The type and brand of cement and the types of aggregates used. • The amount of water added. • The delay and finishing method. • The equipment and mixing.• The use of admixtures.
See Interstar’s Warranty for complete details.
COLORING METHOD
Step 1. The truck mixer drum must be completely clean with no leftover water or aggregate before mixing a batch of colored concrete.
Step 2. The slump must range from 3 1/2” to 4”. If air is entrained, it should range from 5% to 7%.
Step 3. Before adding the bags of pigment, reverse the truck mixer to bring the concrete to the back of the mixer.
Step 4. Place half the bags of color on top of the concrete.
Please Note: The steps 5 & 6 are critical for proper dispersion.
Step 5. Slowly move the concrete back to the front of the mixer, and start mixing at a slow speed until the bags are drawn into the concrete mix. Mix slowly for 2-3 minutes (6-8 revolutions).
Step 6. Increase the speed of the mixer to a medium-high rotation for 2-3 minutes (6-8 revolutions).
Step 7. Reverse the mixer to bring the concrete to the back of the mixer and add the remainder of the color bags.
Step 8. Repeat steps 5 & 6.
Step 9. Move the concrete mix from the front to the back of the mixer 3 or 4 times to pick up any pigment and concrete that may not be incorporated into the mix.
Step 10. Mix for a total of 10 to 15 minutes at regular mixing speed.
Step 11. Always place the first concrete down the chute of each load on the bottom of the slab.
Please Note: Occasionally, bags may not completely disintegrate due to worn fins, improper mixing, etc. Please instruct your finishing crews to watch for paper when the concrete is in the discharge chute. If paper is found, additional mixing may be required. If desired, the pigment bag may be cut open, and the pigment added directly into the concrete mix.
Caution: Never add extra water to a batch of colored concrete. Any differences in slump in successive batches will result in color variations in the concrete. Never use calcium chlorides or any accelerators.
FINISHING
Step 1: Place the concrete, and then strike it off using recognized methods.
Step 2: Once the concrete has been struck off, use a vibrating screed or a magnesium float. Take care to work in one direction.
Step 3: Waiting period (do not allow the concrete to get too hard). Allow sufficient time for the concrete to set; rushing the other steps can alter the final appearance of the concrete.
Step 4: Initial floating should be halted if there is any bleed water on the surface of the concrete (bleed water can result in scaling). Floating can be continued once the bleed water has evaporated. Stamping is the next step, if it is to be carried out.
Step 5: A power trowel or magnesium hand float can be used for a smooth finish, but over-working the surface will cause discoloration.
Step 6: Various final finishes such as broom, rotary, textured patterns or exposed aggregate can be performed after floating. Please refer to Interstar’s literature for each kind of finishes.
Caution: Never wet the tools during use. The use of water will result in discoloration and may even damage the surface of the concrete.
INTERSTARPigments, Admixtures & Fibers
READY-MIX COLOR CHART
BL-3212R (1 bag)Silver Diamond
JO-7960R (2 bags)Goldenrod
BN-1705R (1 bag)Rustic
JO-4131R (1 bag)Sahara
BN-2739R (1 bag)Stone Castle
VT-3310R (2 bags)Jade
CB-2000R (1 bag)Mystic Cobalt
CB-2000R (2 bags)Mystic Cobalt
VT-3353R (1 bag)Deep Forest
NR-5177R (1 bag)Steel Blue
VT-3353R (2 bags)Deep Forest
BN-1701R (1 bag)Taupe
BN-2681R (1 bag)Willow
BN-2739R (2 bags)Stone Castle
NR-5011R (1 bag)Shadow Grey
NR-5171R (1 bag)Midnight Bay
BN-1711R (1 bag)Hazelnut
BN-2531R (1 bag)Potter's Clay
BN-1705R (2 bags)Rustic
BN-1711R (2 bags)Hazelnut
RG-3077R (1 bag)Redwood
BN-1714R (1 bag)Santa Fe Tan
BN-1703R (1 bag)Copper
RG-2827R (1 bag)Baja Red
RG-2835R (1 bag)Egyptian Red
RG-2835R (2 bags)Egyptian Red
BN-2530R (2 bags)Nutmeg
BN-2531R (2 bags)Potter's Clay
JO-4159R (1 bag)Mystic Shadow
JO-6435R (1 bag)Sedona
RG-2821R (1 bag)Sangria
JN-4411R (1 bag)Bamboo
JO-7961R (1 bag)Desert Sand
JN-4416R (1 bag)Buff
JN-4416R (2 bags)Buff
JN-4010R (1 bag)Gold
INTERSTARPigments, Admixtures & Fibers
www.interstar.ca
BN-1616R (1 bag)Plum
BN-1616R (2 bags)Plum
NR-5157R (2 bags)Monsoon
NR-5105R (2 bags)Smoke
NR-5177R (2 bags)Steel Blue
NR-5157R (1 bag)Monsoon
NR-5105R (1 bag)Smoke
VT-2244R (1 bag)Moss
VT-2244R (2 bags)Moss
VT-3310R (1 bag)Jade
BN-2680R (1 bag)Balsam Brown
BN-2680R (2 bags)Balsam Brown
BN-2510R (1 bag)Maple
BN-2520R (1 bag)Chaps
BN-2520R (2 bags)Chaps
BN-2510R (2 bags)Maple
RG-2832R (1 bag)Salmon
RG-2832R (2 bags)Salmon
RG-2827R (2 bags)Baja Red
JO-4159R (1 bag)Mystic Shadow
JO-6435R (2 bags)Sedona
JO-4134R (2 bags)Orange Blossom
JO-4134R (1 bag)Orange Blossom
RG-2851R (1 bag)Fox Red
RG-3072R (1 bag)Maroon
BN-1714R (2 bags)Santa Fe Tan
RG-3077R (2 bags)Redwood
RG-3072R (2 bags)Maroon
JN-4010R (2 bags)Gold
JN-2400R (1 bag)Champagne
JN-2400R (2 bags)Champagne
JO-7960R (1 bag)Goldenrod
BN-2530R (1 bag)Nutmeg
BN-1703R (2 bags)Copper