Color Change Procedures - ColorMax Powder Spray System ...
Transcript of Color Change Procedures - ColorMax Powder Spray System ...
© 2005 Nordson CorporationAll Rights Reserved
Color Change Procedures ColorMax® Powder Spray System
with Sure-Max® Powder Transfer System
© 2005 Nordson CorporationAll Rights Reserved
Procedure 1
Close the booth doors and move the booth offline (if applicable)
OPERATOR A
1
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Procedure 2
Auto
OPERATOR B
BLOWOFF
1 2 3
COLORMENU START
Color ChangeAuto MenuMain Menu
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Procedure 3OPERATOR A
Open transfer pan and blow it out
Insert four sponges in reclaim tube
Disengage coupling
NOTE: Do not close transfer pan at this time
1 2 3
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Procedure 3OPERATOR B
Unclamp under pan and turn chute toward
back wall
Remove powder source from feed
center
NOTE: If using optional fluidizing hopper (as shown), disconnect fluidizing air line
before removing hopper
COLOR CHANGE CYCLE DONE light
flashes
1
2 3
DISABLE SIEVE
4
Color Change
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Procedure 4OPERATOR B
Blow off lance assembly while lance assembly lowers
onto purge manifold and guns purge
21 3
GUN PURGE
START
Lance assembly raises when gun purge is complete
Color Change
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Procedure 5Procedure 5
COLOR CHANGE CYCLE DONE
light flashes
OPERATOR B
12
Continue blowing off lance assembly
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Procedure 6
Blow off AeroDecks™Blow off all door sills, then enter booth and blow off ceiling and
walls
Blow out cyclone vertical inlet duct
Set AeroDecks™ in operating position and exit
booth
OPERATOR A
1 2 3 4
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Procedure 6
Disconnect vacuum hose and pulse air tubing from
top of filter assembly
Disengage coupling and rotate reclaim receiver to
45° angle
Remove filter assembly and filter element
Remove four cleaning sponges
Rotate receiver and blow out from both ends
OPERATOR B
1 2 3
4 5 6
DISABLE RECLAIM
TRANSFER
ColorChange
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Procedure 7
Blow out remaining powder in transfer pan
Open cyclone access doors Blow down cyclone interior
OPERATOR A – PART 1
1
2 3
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Procedure 7
Spray-to-Reclaim Mode: Follow these stepsSpray-to-Waste Mode: Leave cyclone access doors and transfer pan open
Close and latch cyclone access doors
Close transfer pan
Connect scrap hose to scrap port
OPERATOR A – PART 2
1 2 3
4Plug reclaim port
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Procedure 7
Remove sieve deck and sieve screen
Install new filter element and filter assembly
Rotate Sure-Max™ receiver into upright position and
install coupling
Connect vacuum hose and pulse air tubing
OPERATOR B – PART 1
1 2 3
4 5
SUREMAX DOOR
CLOSE
Color Change
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SIMILAR SHADECOLOR CHANGE STEPS
DIFFERENT SHADECOLOR CHANGE STEPS
Procedure 7
Blow off sieve deck, sieve screen and
under pan Assemble sieve and
turn chute toward lances
Set sieve screen aside and clean it later. Blow off sieve deck, under pan and turn chute
toward lances. Install appropriate sieve
screen.
Turn vacuum diverter valve to spray-to-waste
position
Do not install new powder source until end of Procedure 8
OPERATOR B – PART 2
1
Install powder source
2 1 2
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DIFFERENT SHADECOLOR CHANGE ONLY
If you are performing a similar shade color change, proceed to Procedure 9.
Procedure 8
Remove powder feed hose from each spray gun and install other
feed hose
OPERATOR A
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DIFFERENT SHADE COLOR CHANGE ONLYIf you are performing a similar shade color change, proceed to Procedure 9.
Procedure 8
Remove hose
manifolds from lance assembly
Blow down into powder pumps to
clear away any
remaining powder
Install other hose
manifolds
Install new powder feed source and
connect fluidizing air
OPERATOR B
1 2
43
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Procedure 9OPERATOR B – PART 1
1 2 3 4
ENABLE SIEVE
AUTOMENU
PRESSTO
FINISH
ENABLERECLAIM
TRANSFER
Color Change Auto MenuColor Change Auto Menu
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Procedure 9
NOTE: Spray 0.5 kg (1 lb.) of powder to waste before performing Procedure 10. Amount of time required
may vary.
OPERATOR B – PART 2
EnableReclaimSpray
ORSelectBox
SelectHopper
EnableVirgin
Powder
EnableVibra-sonic
AUTO MENU SELECTIONSSpecify how the system will operate for this color run.
Starts fluidizing and lowers lance assembly to
appropriate level
Spray-to-Reclaim: Select this button Oversprayed powder will be reclaimed Spray-to-Waste:Do not select this buttonOversprayed powder will be scrapped
Turns on Sure-Max bulk feed system
Turns on Vibrasonic sieve screen
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Procedure 10Spray-to-Reclaim Mode Operation Only
Disconnect scrap hose from scrap port
Remove plug from reclaim port
Install plug onto scrap port
Couple reclaim tube to reclaim port
OPERATOR A
1 2
3 4
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Procedure 10
Spray-to-Reclaim Mode Operation Only
Turn vacuum diverter valve to spray-to-reclaim position
OPERATOR B
1
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Cyclone Components
1. Cyclone access doors2. Reclaim tube3. Reclaim port4. Scrap port5. Scrap hose6. Transfer pan7. Scrap drum
7
654
3
2
1
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Feed Center Components
1. Sieve deck2. Sieve screen3. Sieve under pan4. Sure-Max receiver5. Filter assembly6. Lance assembly7. Feed hose manifold
1
2
3
7
6
5
4
Vacuum Diverter Handle
Sure-MaxReceiver
Sure-MaxReceiver
ScrapDrum
ScrapDrum
Vacuum Pump Vacuum Pump
Spray-to-Reclaim Spray-to-Waste
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Nordson Corporation 300 Nordson Drive Amherst, Ohio 44001
P/N 1040057BRevised 9/05